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Performance Study on a High-Strength Extruded Magnesium Alloy Van Frame Using FEA 利用有限元分析对高强度挤压镁合金厢式车架进行性能研究
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-28 DOI: 10.1007/s11223-024-00619-7

Due to critical vibration and excess weight in the frame structure of the automobile, the automobile acceleration effects are the primary problems. This paper describes the material selection based on its weight, vibration reduction, and increasing vehicle performance. The front cabins heavy-duty van frame was considered for this research work and designed according to the frame dimension. Generally, the frame is made of mild steel and replaced by high-strength extrusion magnesium alloy. The frame structures crash and impact analysis was investigated using nonlinear buckling and transient analysis. The stress, vibration and nonlinear buckling analysis was obtained under different loading conditions. The bending performance of the frame was analytically investigated and verified with the FEA code (ANSYS 15.0).

由于汽车车架结构中的临界振动和超重,汽车加速效应成为首要问题。本文介绍了基于重量、减振和提高汽车性能的材料选择。本研究工作考虑了重型厢式车前部车架,并根据车架尺寸进行了设计。一般情况下,车架由低碳钢制成,后改为高强度挤压镁合金。采用非线性屈曲和瞬态分析方法对车架结构的碰撞和冲击分析进行了研究。在不同的加载条件下进行了应力、振动和非线性屈曲分析。利用有限元分析代码(ANSYS 15.0)对车架的弯曲性能进行了分析研究和验证。
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引用次数: 0
Analysis and Discussion on the Room Temperature Microstructure and Properties of High Content Mixed Rare-Earth As-Cast AZ61 Magnesium Alloy 高含量稀土混合铸造 AZ61 镁合金室温显微组织和性能分析与讨论
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-28 DOI: 10.1007/s11223-024-00612-0
F. H. Cao, Y. Zhang, Y. Chen, M. G. Jiang, J. L. Zhou, Y. He

This paper systematically analyzed and discussed the microstructure and mechanical properties of as-cast AZ61 magnesium alloy with rare-earth content of 1.0~4.0 wt.% by optical microscopy, SEM, EDS, and XRD. The results indicate that in addition to the obvious distribution of skeletal β-Mg17Al12 phase, a small amount of Mg32(Al, Zn)49 quasicrystal phase is distributed in as-cast AZ61 alloy. With the addition of rare-earth content, the skeletal β-Mg17Al12 phase dendrites in the as-cast AZ61 magnesium alloy matrix are decomposed obviously. The dendrite decomposition is more serious with increased Rare-earth content, and the quasicrystal Mg32(Al, Zn)49 disappears. When the rare-earth content is 1%Ce~2%Ce, the alloy mainly consists of needle-like, dot-like, or clustered Al4Ce and Al8Mn4Ce phases with a small amount of Al4La. When 2.8%Ce+1.2%Nd mixed rare-earth was added, the Al8Mn4Ce phase was not found in the alloy but mainly composed of Al3Nd and Al4Ce rare-earth phases. These rare-earth phases were radiative needle-like, willow leaf-like, rod-like, spot-like, layer-like, and a little irregular block. The as-cast AEZ641(2.8 wt.% Ce+1.2 wt.% Nd) magnesium alloy has the best comprehensive performance, and the yield strength is 2% higher than the as-cast AZ61 alloy. Its tensile strength, hardness, and elongation are similar to as-cast AZ61 alloy. The fracture mechanism of as-cast AZ61 + xRE is mainly a cleavage-type brittle fracture.

本文通过光学显微镜、扫描电镜、EDS 和 XRD 系统分析和讨论了稀土含量为 1.0~4.0 wt.% 的铸态 AZ61 镁合金的显微组织和力学性能。结果表明,在铸造的 AZ61 合金中,除了明显分布着骨架β-Mg17Al12 相外,还分布着少量的 Mg32(Al,Zn)49 准晶相。随着稀土含量的增加,铸态 AZ61 镁合金基体中的骨架 β-Mg17Al12 相枝晶分解明显。随着稀土含量的增加,枝晶的分解更为严重,准晶 Mg32(Al,Zn)49 也随之消失。当稀土含量为 1%Ce~2%Ce时,合金主要由针状、点状或团状的 Al4Ce 和 Al8Mn4Ce 相组成,并含有少量的 Al4La。当加入 2.8%Ce+1.2%Nd 混合稀土时,合金中不存在 Al8Mn4Ce 相,而主要由 Al3Nd 和 Al4Ce 稀土相组成。这些稀土相有辐射针状、柳叶状、棒状、点状、层状和少量不规则块状。铸造的 AEZ641(2.8 wt.% Ce+1.2 wt.%钕)镁合金综合性能最好,屈服强度比铸造的 AZ61 合金高 2%。其抗拉强度、硬度和伸长率与铸造的 AZ61 合金相似。铸态 AZ61 + xRE 的断裂机理主要是劈裂型脆性断裂。
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引用次数: 0
Development of a Method for Controlled Hydrogen Fragmentation of Medium-Carbon Steels to Reduce Their Crack Resistance 开发一种中碳钢受控氢破碎以降低抗裂性的方法
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-27 DOI: 10.1007/s11223-024-00600-4
V. R. Skalskyi, I. M. Dmytrakh, O. T. Tsyrulnyk, A. M. Syrotyuk, O. I. Zvirko

The paper considers the use of hydrogen as a component of the technological process to solve an applied problem - the control of material defects, which consisted of controlled fragmentation of steel under dynamic loading to facilitate the cracking of the metal volume. Medium-carbon pearlite-ferrite steel of steel 60 types under electrochemical hydrogenation is studied. The criterion parameter of the material state was the energy of impact loading by three-point bending of smooth beam specimens. By selecting the electrochemical hydrogenation modes in terms of intensity (current) and duration of the process, as well as the composition of the electrolyte, a significant reduction in the energy intensity of steel fracture was obtained, which correlates with the residual hydrogen concentration in the metal. Metallographic analysis of the surface of the specimens confirmed the hydrogenation effect on the initiation of defects, which can be used for controlled steel fragmentation.

本文探讨了使用氢作为技术工艺的组成部分来解决一个应用问题--材料缺陷控制,其中包括在动态加载下控制钢的碎裂,以促进金属体积的开裂。对电化学氢化条件下的 60 型中碳珠光体铁素体钢进行了研究。材料状态的标准参数是光滑梁试样三点弯曲冲击加载的能量。通过选择电化学氢化模式的强度(电流)和持续时间以及电解质的成分,钢断裂的能量强度显著降低,这与金属中的残氢浓度有关。试样表面的金相分析证实了氢化对缺陷产生的影响,这种影响可用于控制钢的断裂。
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引用次数: 0
A study of the deformation properties of 10GN2MFA and 15Kh2MFA steels taking into account material damageability under plane stress conditions 考虑到平面应力条件下的材料破坏性,研究 10GN2MFA 和 15Kh2MFA 钢的变形特性
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-02-27 DOI: 10.1007/s11223-024-00607-x
P. O. Bulakh, O. M. Maslo

The paper presents the results of an experimental study of the deformation properties of 10GN2MFA and 15Kh2MFA steels at different ratios of principal stresses under cyclic loading conditions. Applying the proposed phenomenological approach of an improved elastic-viscoplastic model allows one to qualitatively describe the effects of the influence of structure degradation under the action of temperature and force factors that accompany the operation of actual structural elements significantly affecting the regularities of deformation and damageability and the strength of structural materials under combined stress conditions. An evaluation of the variation rate in the homogeneity of the studied steels at different ratios of principal cyclic stresses under cyclic creep conditions is presented. Based on the experimental results, correlation dependences between the relative values of the homogeneity coefficient and the function of the deformation properties of the material and the type of stress state were obtained, which significantly simplifies the determination of the parameters characterizing the limiting state of the structural element.

本文介绍了对 10GN2MFA 和 15Kh2MFA 钢在循环加载条件下不同主应力比的变形特性进行实验研究的结果。应用所提出的改进弹性-粘弹性模型的现象学方法,可以定性地描述在温度和力因素作用下结构退化的影响,这些因素伴随着实际结构元件的运行,对变形和可破坏性的规律性以及结构材料在组合应力条件下的强度产生了显著影响。本文对所研究钢材在循环蠕变条件下不同主循环应力比率下的均匀性变化率进行了评估。根据实验结果,获得了均匀性系数相对值与材料变形特性函数和应力状态类型之间的相关依赖关系,这大大简化了结构元素极限状态特征参数的确定。
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引用次数: 0
Numerical Investigation of Member Stiffness in Composite Sandwich Bolted Connections 复合材料夹层螺栓连接中构件刚度的数值研究
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-12-22 DOI: 10.1007/s11223-023-00590-9

Member stiffness in bolted connections has been widely studied for homogenous and isotropic materials contrary to composite sandwich ones. Therefore, a numerical simulation based on the augmented Lagrangian algorithm to solve contacts problems is conducted in ANSYS software to investigate various preloaded sandwich bolted joints with carbon and glass laminate skins and two types of foam cores. Tested samples show a rise of the ratio of maximum shear stress to maximum principal stress when the applied preload increases considerably which improves the risk of core failure, additionally, an analytical approximation of stiffness at preload is proposed, for that, a search algorithm is used to deduce the expression of the equivalent elastic modulus of tested joint members and a distance correlation method is applied to determine the theoretical formulation of the introduced stiffness model whose accuracy is optimized through analyzing results of root mean square error (RMSE) of its mathematical approximations , the convergence of the chosen model is ensured for all tested samples except the ones having the most rigid skins with the greatest elastic modulus (209 GPa). Furthermore, the equation introduced by Zhang and Poirier concerning the tension load causing a bolted joint separation is adapted and validated with a percent error less than 13%.

对于同质和各向同性材料,螺栓连接中的构件刚度已被广泛研究,而复合夹层材料则不同。因此,我们在 ANSYS 软件中进行了基于增量拉格朗日算法的数值模拟,以解决接触问题,研究了带有碳和玻璃层压板表皮以及两种泡沫芯材的各种预载夹层螺栓连接。测试样品显示,当施加的预紧力大幅增加时,最大剪应力与最大主应力之比上升,从而增加了夹芯失效的风险、采用搜索算法推导出测试连接部件的等效弹性模量表达式,并采用距离相关法确定所引入刚度模型的理论表述,通过分析其数学近似值的均方根误差(RMSE)结果,优化了该模型的准确性,确保了所选模型对所有测试样品的收敛性,但具有最大弹性模量(209 GPa)的最坚硬表皮样品除外。此外,Zhang 和 Poirier 引入的关于导致螺栓连接分离的拉伸载荷方程也得到了调整和验证,误差小于 13%。
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引用次数: 0
An Asymptotic Analysis of Methods for Predicting the Fracture Toughness of Multiaxial Carbon Fiber Composite Laminates Using the Elastic Constants of the 0° Plies 利用 0° 层弹性常数预测多轴碳纤维复合材料层压板断裂韧性的渐近分析方法
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-12-22 DOI: 10.1007/s11223-023-00594-5
M. Y. Abdellah
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引用次数: 0
Vibrodiagnostics of the Edge Crack-Type Surface Damage in a Cantilever Composite Beam at Main, Super-, and Subharmonic Resonances 主谐波、超谐波和次谐波共振时悬臂复合梁边缘裂纹型表面损伤的振动诊断技术
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-12-21 DOI: 10.1007/s11223-023-00578-5
E. O. Onyshchenko, V. V. Matveev, O. L. Derkach, O. E. Bohinich
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引用次数: 0
Single and Combined Effect of Fine and Coarse Tire Rubbers on the Static, Microstructural, and Impact Properties of Concrete 细轮胎橡胶和粗轮胎橡胶对混凝土静态、微观结构和冲击性能的单一影响和联合影响
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-12-21 DOI: 10.1007/s11223-023-00596-3
M. Döndüren, M. Al-Hagri
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引用次数: 0
Random Foam Meso-Model and Mechanical Properties of Foam Concrete 随机泡沫介观模型和泡沫混凝土的力学性能
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-12-20 DOI: 10.1007/s11223-023-00597-2
N. Hu, F. Deng, W. R. Xu, Y. J. Deng, J. Q. Yang, J. Zhang, R. Yang

With the development of various multi-composite materials, there are several methods to study the mechanical properties of materials with complex microstructures. As a typical multi-composite material, foam concrete’s mechanical properties and research methods are also widely concerned. To predict the mechanical properties of foam concrete more quickly, we use Python software to realize the random generation of foam pores to establish a random three-dimensional geometric model of foam for many foam concrete materials. Based on the random foam three-dimensional geometric model, the equivalent parameters of foam concrete are calculated by the method of calculating the equivalent parameters of materials in mesomechanics. The relationship of equivalent material parameters between porosity and foam pore diameter is sought. Finally, the tensile calculation of a foam concrete cube with a cohesive unit is carried out to study its stress-strain distribution and the initiation and development of cracks.

随着各种多元复合材料的发展,出现了多种研究具有复杂微观结构材料力学性能的方法。作为一种典型的多元复合材料,泡沫混凝土的力学性能和研究方法也受到广泛关注。为了更快地预测泡沫混凝土的力学性能,我们利用 Python 软件实现了泡沫孔隙的随机生成,为多种泡沫混凝土材料建立了随机泡沫三维几何模型。在随机泡沫三维几何模型的基础上,利用 mesomechanics 中的材料等效参数计算方法,计算出泡沫混凝土的等效参数。寻求了孔隙率与泡沫孔径之间的等效材料参数关系。最后,对带有内聚单元的泡沫混凝土立方体进行了拉伸计算,以研究其应力-应变分布以及裂缝的产生和发展。
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引用次数: 0
Elastoplastic Fracture Mechanics Approach to the Crack Growth Rate Computation of Modified Pipe Steels 计算改性钢管裂纹生长率的弹塑性断裂力学方法
IF 0.7 4区 材料科学 Q4 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-12-06 DOI: 10.1007/s11223-023-00584-7
V. D. Makarenko, S. S. Pobeda, Yu. V. Makarenko, S. Yu. Maksymov, V. I. Gots, S. M. Tkachenko, O. V. Vladymyrov, O. M. Horlach, I. V. Zadorozhnykova

A mechanophysical model for crack growth kinetics computation on stress corrosion fracture of modified 06G2BA and 08KhMCHA pipe steels is adequately expressed through the plane stress-strain state /dt and dJ/dt ratios that are dependent on the strain crack tip rate. The crack growth accelerated by an aggressive environment occurs under static and cyclic loading due to transient dissolution and repassivation processes at the crack tip. Such accelerations are divided into three categories, determined by the strain rate: mechanical cracking (fatigue crack and stationary plastic crack), corrosion-accelerated mechanical cracking (corrosion fatigue and corrosion-accelerated plastic crack), and sulfide stress corrosion fracture. Metallographic studies revealed the change in the crack nucleation and propagation mechanisms, from transcrystalline to intercrystalline, related to the viscoplastic and brittle structure of steel specimens cyclically loaded and simultaneously affected by a corrosive environment.

改性 06G2BA 和 08KhMCHA 管线钢应力腐蚀断裂的裂纹生长动力学计算的机械物理模型,通过平面应力-应变状态 dα/dt 和 dJ/dt 比值(取决于应变裂纹尖端速率)得到了充分表达。由于裂纹尖端的瞬时溶解和再钝化过程,在静态和循环加载条件下,侵蚀性环境会加速裂纹生长。这种加速分为三类,由应变率决定:机械开裂(疲劳裂纹和静止塑性裂纹)、腐蚀加速机械开裂(腐蚀疲劳和腐蚀加速塑性裂纹)以及硫化物应力腐蚀断裂。金相学研究揭示了裂纹成核和扩展机制的变化,从晶间到晶外,这与循环加载并同时受到腐蚀环境影响的钢试样的粘塑性和脆性结构有关。
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引用次数: 0
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Strength of Materials
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