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Low-temperature bonding via micro-cone array insertion with indium-mediated interfacial void elimination 微锥阵列插入与铟介面空隙消除的低温键合
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108542
Yuanxun Cui, Chongyang Li, Anmin Hu, Ming Li, Tao Hang
The advancement of information technologies continues to drive innovations in advanced packaging, with bonding techniques progressively evolving toward low-temperature fine-pitch solutions. Micro-cone array (MCA) insertion bonding is an emerging bonding technology under active investigation. However, conventional implementations suffer from interfacial void formation, which limits the reduction in bonding parameters—particularly in attaining lower temperature and pressure. This work innovatively proposes a Cu/CoW/In MCA structure fabricated by electrodepositing a 40-nm CoW barrier layer and a 300-nm indium layer on Cu MCA. The indium layer can eliminate the interfacial voids via molten flow above its melting point (Tm =156.6 °C) or viscoplastic deformation below Tm, coupled with rapid diffusion into the Sn solder. Crucially, the CoW barrier is indispensable for suppressing premature CuIn intermetallic compound (IMC) formation prior to bonding. Optimized bonding parameters—170 °C/750 gf/300 s and 140 °C/1000 gf/300 s—both achieved void-free interfaces with shear strength above 40 MPa, exceeding the solder strength. After aging at 140 °C for 32 h, the interface exhibited progressive formation of Cu6Sn5 IMC with shear strength retention at ∼40 MPa. This work provides a low-temperature, low-pressure, high-quality bonding method for high-density interconnects, demonstrating significant engineering value for advanced packaging applications.
信息技术的进步继续推动先进封装的创新,结合技术逐步向低温细间距解决方案发展。微锥阵列插入键合技术是一种新兴的键合技术。然而,传统的实现方法受到界面空洞形成的影响,这限制了键合参数的降低,特别是在获得较低的温度和压力时。本文创新性地提出了一种Cu/CoW/In MCA结构,该结构是在Cu MCA上电沉积40 nm的CoW阻挡层和300 nm的铟层。铟层可以通过熔点(Tm =156.6℃)以上的熔融流动或Tm以下的粘塑性变形消除界面空隙,并快速扩散到锡焊料中。至关重要的是,在成键之前,CoW屏障对于抑制过早形成的金属间化合物(IMC)是必不可少的。优化后的结合参数为170℃/750 gf/300 s和140℃/1000 gf/300 s,均可实现无空洞界面,剪切强度均在40 MPa以上,超过焊料强度。在140℃时效32 h后,界面逐渐形成Cu6Sn5 IMC,剪切强度保持在~ 40 MPa。这项工作为高密度互连提供了一种低温、低压、高质量的粘接方法,对先进封装应用具有重要的工程价值。
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引用次数: 0
3D in situ RuO2/ZnO nanocomposite for heterogeneous photocatalytic degradation of etoposide in biological fluid: Identification of podophyllotoxin derivatives by LCHRMS 三维RuO2/ZnO纳米复合材料在生物流体中非均相光催化降解依托泊苷:LCHRMS鉴定鬼臼毒素衍生物
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108539
V.M. Adhithya Venu , Daniel T. THANGADURAI , D Nataraj , K Senthilkumar
<div><div>Etoposide (ETO), a widely utilized chemotherapeutic agent, poses a significant environmental risk due to its incomplete metabolism and subsequent release into aquatic systems. This accumulation, stemming from pharmaceutical waste and human excretion, leads to environmental toxicity given ETO's inherent cytotoxic and persistent properties. In alignment with United Nations Sustainable Development Goal 6 (Clean Water and Sanitation), we present a novel approach for the heterogeneous photocatalytic degradation of ETO. In the present work, a three-dimensional (3D) RuO<sub>2</sub>/ZnO nanocomposite was synthesized using an <em>in situ</em> impregnation method for photocatalytic degradation of ETO under UV light. The as-prepared 3D nanocomposite underwent rigorous characterization using various techniques, including spectroscopy (XPS and Raman), microscopy (FESEM, HRTEM, and AFM), structural analysis (XRD), and surface analysis (BET). The UV–vis DRS analysis shows optical bandgap energy of the RuO<sub>2</sub>/ZnO nanocomposite was decreased to 2.95 eV compared with ZnO (3.07 eV). Photocatalytic degradation experiments were performed under UV-A light (λ<sub>ex</sub> 365 nm) with an initial ETO concentration of 60 ppm, exploring catalyst dosages of 10, 20, and 30 mg at pH 9, and a 10 mg dosage at pH 3. Remarkably, a clinically relevant ETO concentration of 60 ppm achieved approximately 95.29 % degradation with an optimal catalyst load of 10 mg. This enhanced photocatalytic efficiency is attributed to the combination of the heterojunction formation, high absorption, and enhanced charge separation. The TCSPC studies revealed that the average lifetime of RuO<sub>2</sub>/ZnO was enhanced 19 times (2.32 ns) compared to ZnO (0.12 ns), indicating efficient charge separation of photogenerated electron-hole pairs, more active sites, and high photocatalytic efficiency. The band edge potential of RuO<sub>2</sub>/ZnO nanocomposite was determined by Mott-Schottky analysis. The radical scavenger analysis and EPR studies confirmed that the enhanced ETO degradation efficiency was due to the presence of photogenerated electrons, OH, and O<sub>2</sub> radicals. The RuO<sub>2</sub>/ZnO nanocomposites possess high structural stability after three consecutive cyclic experiments, as confirmed by XRD. This degradation method was also successfully applied to real biological matrices, demonstrating approximately 75 % degradation in urine samples within 100 min, underscoring the practical utility of the RuO<sub>2</sub>/ZnO nanocomposite. Identification of ETO degradation byproducts, including commercially unavailable podophyllotoxin derivatives, was conducted via Liquid Chromatography-High Resolution Mass Spectrometry (LC–HRMS). Furthermore, we investigated the influence of catalyst dosage, pH, reaction time, and reusability, alongside ETO degradation kinetics. These findings strongly position the RuO<sub>2</sub>/ZnO nanocomposite as a sustainable and effective solution
依托泊苷(Etoposide, ETO)是一种广泛使用的化疗药物,由于其代谢不完全并随后释放到水生系统中,对环境造成了重大风险。由于ETO固有的细胞毒性和持久性,这种源于制药废物和人类排泄的积累导致环境毒性。根据联合国可持续发展目标6(清洁水和卫生设施),我们提出了一种多相光催化降解ETO的新方法。本文采用原位浸渍法制备了三维(3D) RuO2/ZnO纳米复合材料,用于紫外光光催化降解ETO。制备的3D纳米复合材料使用各种技术进行了严格的表征,包括光谱学(XPS和拉曼)、显微镜学(FESEM、HRTEM和AFM)、结构分析(XRD)和表面分析(BET)。紫外-可见DRS分析表明,RuO2/ZnO纳米复合材料的光学带隙能量比ZnO (3.07 eV)降低至2.95 eV。光催化降解实验在UV-A光(λex 365 nm)下进行,初始ETO浓度为60 ppm,探索了pH值为9时催化剂用量为10、20和30 mg, pH值为3时催化剂用量为10 mg。值得注意的是,临床相关的ETO浓度为60 ppm,最佳催化剂负载为10 mg,降解率约为95.29%。这种增强的光催化效率归因于异质结的形成、高吸收和增强的电荷分离。TCSPC研究表明,RuO2/ZnO的平均寿命比ZnO (0.12 ns)提高了19倍(2.32 ns),表明光生电子-空穴对的电荷分离效率高,活性位点多,光催化效率高。采用Mott-Schottky法测定了RuO2/ZnO纳米复合材料的能带边电位。自由基清除剂分析和EPR研究证实,ETO降解效率的提高是由于光生电子、OH和O2自由基的存在。经过连续三次循环实验,XRD证实了RuO2/ZnO纳米复合材料具有较高的结构稳定性。这种降解方法也成功地应用于真实的生物基质,在100分钟内,尿液样品的降解率约为75%,强调了RuO2/ZnO纳米复合材料的实用性。通过液相色谱-高分辨率质谱法(LC-HRMS)鉴定ETO降解副产物,包括市售的鬼臼毒素衍生物。此外,我们还研究了催化剂用量、pH、反应时间、可重复使用性以及ETO降解动力学的影响。这些发现有力地证明了RuO2/ZnO纳米复合材料是一种可持续和有效的药物污染物净化解决方案。
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引用次数: 0
Fabrication of highly corrosion-resistant Zn-Cu-Ti alloy coatings via anodization and gel-assisted electrophoretic deposition and study of their corrosion properties 阳极氧化和凝胶电泳制备高耐蚀Zn-Cu-Ti合金涂层及其腐蚀性能研究
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108544
Shanming Fan , Xuelian Sun , Mingjun Peng, Yonghua Duan, Jun Li, Shanju Zheng, Mengnie Li
This study introduces an innovative approach that integrates anodization with gel-assisted electrophoretic deposition (EPD) to significantly enhance the corrosion resistance of a Zn-Cu-Ti alloy. The process begins with the formation of an anodic oxide film, which functions as both a protective base layer and a substrate for coloring. Subsequently, a silica-based sealing layer is deposited via EPD. This layer effectively fills the inherent porous structure of the anodic film, thereby improving its barrier properties while maintaining its decorative appearance. Hydrophobic modification further endows the composite coating with enhanced water repellency and corrosion resistance. Compositional analyses via Fourier Transform Infrared Spectroscopy (FTIR) and X-ray Diffraction (XRD) confirmed the presence of zinc oxide and metallic zinc within the anodic film, along with hydrophobic functional groups on its surface. The sol-gel process introduces silica and polymeric silicates, which form a robust and hydrophobic network during EPD. A high water contact angle of 114.72° verifies the superhydrophobic nature of the coating. Salt spray testing demonstrated that this EPD coating possesses superior compactness, fewer defects, and significantly improved corrosion resistance compared to conventional anodized layers.
本研究介绍了一种将阳极氧化与凝胶辅助电泳沉积(EPD)相结合的创新方法,以显着提高Zn-Cu-Ti合金的耐腐蚀性。这个过程从形成阳极氧化膜开始,它既是保护基础层,也是着色的衬底。随后,通过EPD沉积硅基密封层。该层有效地填充了阳极膜固有的多孔结构,从而在保持其装饰性的同时提高了其阻隔性能。疏水改性进一步增强了复合涂层的拒水性和耐腐蚀性。傅里叶变换红外光谱(FTIR)和x射线衍射(XRD)的成分分析证实了阳极膜内存在氧化锌和金属锌,以及其表面的疏水官能团。溶胶-凝胶工艺引入了二氧化硅和聚合硅酸盐,它们在EPD过程中形成了一个强大的疏水网络。114.72°的高水接触角验证了涂层的超疏水性。盐雾测试表明,与传统的阳极氧化层相比,这种EPD涂层具有优异的致密性、更少的缺陷和显著提高的耐腐蚀性。
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引用次数: 0
Experimental investigation and modeling of low-surface-tension droplets self-transport on conical surfaces 低表面张力液滴在锥形表面自输运的实验研究与建模
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108548
Yi Ding , Fangzheng Chang , Li Jia
Biomimetic studies of plant surfaces have revealed that conical structures with curvature gradients can enable spontaneous directional transport of droplets from the apex to the base. This phenomenon provides valuable insights for designing functional surfaces capable of passive, energy-free liquid manipulation in complex or extreme environments. This work experimentally investigated droplet self-transport behavior on horizontally oriented single conical and coupled dual-conical surfaces, examining the influence of droplet physical properties and volume. A dimensionless self-transport number, STd, was proposed as an approximate indicator of the droplet transport dynamics. Empirical correlations based on STd were established to predict the droplet spreading diameter, thickness and contact line length. Results show that, on the single conical surface, droplet spreading diameter and thickness increase with STd. On the dual-conical surface, droplet contact line length exhibits a linear positive correlation with STd. Compared to the single conical surface, the average self-transport velocity on dual-conical surface increases by over 38.20% for identical droplet volumes, attributed to the groove depth gradient that promotes droplet transport efficiency. In sum, the proposed empirical correlations provide a quantitative framework for evaluating droplet wetting morphology, thereby providing a strategic framework for developing the conical surfaces with controllable droplet motion.
植物表面的仿生研究表明,具有曲率梯度的锥形结构可以使液滴从顶端自发定向输送到基部。这种现象为设计能够在复杂或极端环境中被动,无能量液体操作的功能表面提供了有价值的见解。本文通过实验研究了液滴在水平取向单锥面和耦合双锥面上的自输运行为,考察了液滴物理性质和体积的影响。提出了一个无因次自输运数STd作为液滴输运动力学的近似指标。建立了基于STd的经验关系式来预测液滴扩散直径、厚度和接触线长度。结果表明,在单锥面上,液滴的扩散直径和厚度随STd的增加而增加,在双锥面上,液滴接触线长度与STd呈线性正相关,在相同体积的情况下,双锥面上的平均自输运速度比单锥面提高了38.20%以上,这是由于凹槽深度梯度提高了液滴的输运效率。总之,所提出的经验相关性为评估液滴润湿形态提供了定量框架,从而为开发具有可控液滴运动的锥形表面提供了战略框架。
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引用次数: 0
Ti-functionalized borospherene nanocages as high performance materials for selective toxic gas capture, storage, and optical sensing 钛功能化硼圈纳米笼作为选择性有毒气体捕获、储存和光学传感的高性能材料
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108533
S. Abdel Aal , M. Khairy , Kamal A. Soliman
Titanium-functionalized borospherene nanocages (Ti@B₄₀ and Ti₆@B₄₀) are systematically investigated using dispersion-corrected density functional theory (DFT-D3) to evaluate their multifunctional performance in toxic gas sensing, capture, and photonic applications. Ti atoms anchor preferentially at heptagonal sites with a binding energy of –5.476 eV, while multi-site Ti₆@B₄₀ exhibits enhanced stabilization of –5.846 eV per Ti atom, exceeding the cohesive energy of bulk Ti and ensuring homogeneous dispersion of active sites. Molecular dynamics simulations provide extensive confirmation of the dynamic and thermal stability of the Ti₆@B₄₀ nanocluster, highlighting its potential as a structurally stable and energetically efficient candidate for multifunctional nanotechnological applications. Functionalization dramatically narrows the HOMO–LUMO gap to 1.288 eV for Ti@B₄₀ (ΔEgap = –55.52%) and further to 1.037 eV for Ti₆@B₄₀ (ΔEgap = –64.19%), enhancing electronic conductivity and chemical reactivity. Adsorption energies follow the descending order CN (–4.968 eV) > NO (–2.530 eV) > HCN (–1.301 eV) > CO (–1.245 eV), with CN adsorption exhibiting the strongest charge transfer (qTi = +1.064|e|; qCN = –0.57|e|) and large dipole induction (7.226 D), while HCN displays the highest dipole moment (10.97 D) despite its lower adsorption energy, indicating strong electrostatic polarization.
Recovery time analysis reveals that CO desorbs from Ti@B₄₀ within 3.54 seconds at 500 K, while HCN requires 13.3 seconds under the same conditions. These values are further reduced under UV irradiation, with CO/Ti@B₄₀ desorbing in 4.89 seconds at 400 K and HCN/Ti@B₄₀ within 0.013 seconds at 500 K. In contrast, CN adsorption is effectively irreversible, exhibiting an exceptionally high recovery time of τ ≈ 4.63 × 10⁴⁹ s for CN/B₄₀ and ≥10²⁶ s for (CN)₆/Ti₆@B₄₀, confirming its potential for long-term capture and storage applications. Time-dependent DFT (TD-DFT) spectra reveal analyte-specific optical signatures, with NO/Ti@B₄₀ exhibiting the most intense red-shifted absorption band near 950 nm, and (CO)₆/Ti₆@B₄₀ showing strong shortwave infrared (SWIR) absorption in the 1350–1400 nm region. These results establish Ti-decorated B₄₀ as a multifunctional nanomaterial, combining selective toxic gas detection, reversible adsorption based storage, and advanced optical and nonlinear photonic performance.
采用色散校正密度泛函理论(DFT-D3)对钛功能化硼球纳米笼(Ti@B₄₀和Ti₆@B₄₀)进行了系统研究,以评估其在有毒气体传感、捕获和光子应用中的多功能性能。Ti原子优先锚定在七方位,结合能为-5.476 eV,而多位点Ti₆@B₄₀的稳定性增强,每个Ti原子的结合能为-5.846 eV,超过了体Ti的结合能,确保了活性位点的均匀分散。分子动力学模拟广泛证实了Ti₆@B₄₀纳米团簇的动态和热稳定性,突出了其作为结构稳定和能量高效的多功能纳米技术候选物的潜力。Ti@B₄₀(ΔEgap = -55.52%)和Ti₆@B₄₀(ΔEgap = -64.19%)的HOMO-LUMO差距显著缩小,分别为1.288 eV和1.037 eV,提高了电导率和化学反应性。吸附能依次为CN (-4.968 eV) > NO (-2.530 eV) > HCN (-1.301 eV) > CO (-1.245 eV),其中CN吸附表现出最强的电荷转移(qTi = +1.064|e|; qCN = -0.57 |e|)和较大的偶极感应(7.226 D),而HCN虽然吸附能较低,但偶极矩最高(10.97 D),表明强静电极化。还原时间分析表明,在500 K条件下,CO在3.54秒内从Ti@B₄₀解吸,而HCN在相同条件下需要13.3秒。这些值在紫外线照射下进一步降低,CO/Ti@B₄₀在400 K下4.89秒解吸,HCN/Ti@B₄₀在500 K下0.013秒解吸。相比之下,CN的吸附是有效的不可逆的,CN/ b₄₀的回收时间为τ≈4.63 × 10⁴⁹s, (CN) /Ti₆@B₄₀的回收时间≥10²⁶s,证实了其长期捕获和储存应用的潜力。时间相关DFT (TD-DFT)光谱显示了分析物特有的光学特征,NO/Ti@B₄₀在950 nm附近表现出最强烈的红移吸收带,而(CO) /Ti₆@B₄₀在1350-1400 nm区域表现出强烈的短波红外吸收。这些结果表明,ti修饰的B₄0是一种多功能纳米材料,结合了选择性有毒气体检测、可逆吸附存储以及先进的光学和非线性光子性能。
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引用次数: 0
Synergistically designed CuMn2O4/ZnFe-LDH nanohybrids for advanced asymmetric supercapacitors 协同设计用于先进非对称超级电容器的CuMn2O4/ZnFe-LDH纳米杂化材料
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108541
Sandhiya B, Shahanas T, Harichandran G
The advancement of modern energy storage technologies hinges on designing innovative electrodes and cost-effective materials with enhanced specific capacitance. In this work, a CuMn2O4/ZnFe-LDH nanocomposite was successfully synthesized through a facile two-step process involving physical grinding followed by ultrasonication. The energy storage characteristics of the prepared nanocomposite were engineered via varying the concentrations of ZnFe-LDH relative to CuMn2O4. All the prepared ratios of CuMn2O4/ZnFe-LDH demonstrate excellent electrochemical behaviour and remarkable cyclic durability compared to their individual components. Among them, the CuMn2O4/ZnFe-LDH (0.15) showed outstanding capacitance performance of 1947 F g-1 when tested at 1 A g-1. Furthermore, the CuMn2O4/ZnFe-LDH (0.15) // AC asymmetric supercapacitor attained a specific energy of 67.16 Wh kg-1 at a specific power of 800 W kg-1. The device demonstrated excellent rate capability, retaining 90 % of its original capacitance over 10,000 continuous cyclic voltammetry scans. The enhanced specific surface area of the layered ZnFe-LDH, combined with the excellent electronic conductivity of CuMn2O4, contributes to improved charge transfer kinetics in the synthesized nanocomposites, resulting in superior electrochemical performance. These outcomes underscore the synergistic interaction between CuMn2O4 and ZnFe-LDH, which significantly enhances both charge storage capacity and electrochemical durability, underscoring their potential in advanced energy storage technologies.
现代储能技术的进步取决于设计具有增强比电容的创新电极和具有成本效益的材料。在这项工作中,通过简单的物理研磨和超声处理两步工艺,成功合成了CuMn2O4/ZnFe-LDH纳米复合材料。通过改变ZnFe-LDH相对于CuMn2O4的浓度,设计制备的纳米复合材料的储能特性。所有制备的CuMn2O4/ZnFe-LDH比均表现出优异的电化学性能和显著的循环耐久性。其中,CuMn2O4/ZnFe-LDH(0.15)在1 A g-1下测试时表现出1947 F -1的优异电容性能。此外,CuMn2O4/ZnFe-LDH (0.15) // AC非对称超级电容器在比功率为800 W kg-1时获得了67.16 Wh kg-1的比能量。该装置表现出优异的速率能力,在10,000次连续循环伏安扫描中保持90%的原始电容。层状ZnFe-LDH的比表面积增加,加上CuMn2O4优异的电子导电性,使得合成的纳米复合材料的电荷转移动力学得到改善,从而获得优异的电化学性能。这些结果强调了CuMn2O4和ZnFe-LDH之间的协同相互作用,显著提高了电荷存储容量和电化学耐久性,强调了它们在先进储能技术中的潜力。
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引用次数: 0
Interfacial corrosion behavior of thermally sprayed Al-5Mg coatings under localized salt contamination 局部盐污染下热喷涂Al-5Mg涂层界面腐蚀行为
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108547
Qidi Wang , Shengyue Li , Shigenobu Kainuma , Yanqi Liu , Jian Tang
Localized chloride residues are common but difficult-to-detect contaminants during the maintenance of severely corroded steel structures. This study investigates how localized chloride accumulation affects the interfacial corrosion behavior of thermally sprayed Al-5Mg coatings. By controlling contamination area (3–12 mm) and salt load (0–4000 mg/m²), representative scenarios of chloride enrichment were constructed and evaluated through electrochemical measurements, adhesion testing, and cross-sectional microstructural analysis. Results show that localized chloride rapidly induces the formation of continuous oxide bands enriched in Al and Mg at the coating–substrate interface, reducing the initial impedance by more than 80% compared with uncontaminated conditions. Interfacial adhesion strength decreases significantly, with the 4000 mg/m² condition exhibiting an average reduction of approximately 33%. At high contamination levels, accumulated oxide products hinder ionic transport, leading to an apparent one-order-of-magnitude increase in impedance and a corresponding decrease in corrosion current, thereby giving a misleading impression of improved corrosion resistance. Despite this electrochemical false improvement, interfacial corrosion is more severe in these regions. Furthermore, when contamination area and salt load are combined into a single parameter—total contamination—a clear nonlinear relationship emerges between total contamination and interfacial degradation, indicating that even small contaminated zones with high salt concentration can dominate failure. These findings clarify the critical role of localized chloride enrichment in initiating and accelerating interfacial failure of thermal spray coatings and highlight the risk of misinterpreting coating performance when relying solely on electrochemical indicators in field inspections.
在严重腐蚀的钢结构维修过程中,局部氯残留是常见但难以检测的污染物。本研究探讨了局部氯离子积累对热喷涂Al-5Mg涂层界面腐蚀行为的影响。通过控制污染面积(3 ~ 12 mm)和盐负荷(0 ~ 4000 mg/m²),构建了氯离子富集的典型场景,并通过电化学测量、附着力测试和截面微观结构分析对其进行了评价。结果表明,局部氯化物在涂层-衬底界面处迅速形成了富含Al和Mg的连续氧化带,与未污染条件相比,初始阻抗降低了80%以上。界面粘附强度显著降低,在4000 mg/m²条件下平均降低约33%。在高污染水平下,积累的氧化物产物阻碍了离子传输,导致阻抗明显增加一个数量级,腐蚀电流相应减少,从而给人一种耐腐蚀性提高的误导印象。尽管电化学错误得到了改善,但这些区域的界面腐蚀更为严重。此外,当污染面积和盐负荷合并为单一参数-总污染时,总污染与界面降解之间出现了明显的非线性关系,这表明即使是高盐浓度的小污染区域也可能主导破坏。这些发现阐明了局部氯富集在引发和加速热喷涂涂层界面失效中的关键作用,并强调了在现场检查中仅依赖电化学指标时误解涂层性能的风险。
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引用次数: 0
Multiscale computational fluid dynamics modelling of spatial atomic layer deposition processes: Application to chamber design and process control 空间原子层沉积过程的多尺度计算流体动力学建模:在腔室设计和过程控制中的应用
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108550
Yunseok Kim , Seulwon Choi , Huichan Kang , Ho Jun Kim , Hwanyeol Park
In this work, we present a multiscale modelling study that integrates density functional theory (DFT) calculations and computational fluid dynamics (CFD) simulations to investigate spatial atomic layer deposition (SALD) of Al2O3 films using trimethylaluminum (TMA) and H2O precursors. DFT was used to elucidate the reaction energetics on hydroxyl‑terminated α-Al2O3(0001) surfaces, revealing mechanistic details, such as adsorption pathways, activation barriers, and rate-determining steps in both half-reactions. These atomic-level insights were incorporated into a transient CFD model of the in-line SALD reactor to explore the coupled phenomena of precursor transport, flow hydrodynamics, and surface chemistry under various processing conditions. Special attention was paid to the comparison of the top- and bottom-purging configurations, where the exhaust positions clearly influenced flow patterns and vortex formation, thereby affecting precursor uniformity and mixing. Simulations captured the self-limiting half-cycles of TMA and H2O, demonstrating that once the substrate surface sites were saturated, no further reactions occurred, regardless of the precursor excess. Parametric analyses further showed how substrate velocity and temperature can be optimized to balance film growth rate, precursor utilization, and overall process efficiency. Taken together, these results offer practical guidelines for the design of the SALD reactor by revealing how geometric parameters and operating conditions govern uniform film deposition. By combining DFT-derived chemical kinetics with reactor-scale CFD simulations, this study provides a robust framework for predicting and fine-tuning thin film growth in efficient, cost-effective SALD systems.
在这项工作中,我们提出了一项多尺度建模研究,结合密度泛函理论(DFT)计算和计算流体动力学(CFD)模拟来研究使用三甲基铝(TMA)和H2O前驱体的Al2O3薄膜的空间原子层沉积(SALD)。DFT用于阐明端羟基α-Al2O3(0001)表面的反应能量学,揭示了机理细节,如吸附途径、激活障碍和半反应中的速率决定步骤。这些原子水平的见解被整合到在线SALD反应器的瞬态CFD模型中,以探索不同处理条件下前驱体输运、流体力学和表面化学的耦合现象。特别注意了顶部和底部吹扫配置的比较,其中排气位置明显影响流动模式和涡的形成,从而影响前驱体的均匀性和混合。模拟捕获了TMA和H2O的自限半循环,表明一旦底物表面位置饱和,无论前驱体过量与否,都不会发生进一步的反应。参数分析进一步表明,如何优化衬底速度和温度来平衡薄膜生长速度、前驱体利用率和整体工艺效率。综上所述,这些结果通过揭示几何参数和操作条件如何影响均匀膜沉积,为SALD反应器的设计提供了实用指导。通过将dft衍生的化学动力学与反应器规模的CFD模拟相结合,本研究为预测和微调高效、经济的SALD系统中的薄膜生长提供了一个强大的框架。
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引用次数: 0
Designing etherified pine needles and polyaniline composite via epichlorohydrin linkage for highly efficient adsorption of cationic dyes 设计环氧氯丙烷连接的醚化松针-聚苯胺复合材料对阳离子染料的高效吸附
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108540
Sonali Rana, Sandeep Chauhan
Keeping the goal of the circular economy in mind, a novel and reusable composite was synthesized from copiously available renewable feedstock, pine needles (PNs), through the etherification followed by grafting of polyaniline (PANI) using epichlorohydrin (Epi) as linker via in-situ polymerization. The as-synthesized composite, Epi-ePNs-g-PANI, was employed for the removal of cationic dyes, i.e., crystal violet (CV), malachite green (MG), and methylene blue (MB). The characterization of the composite was carried out using Fourier transform infrared spectroscopy, scanning electron microscopy coupled with energy dispersive X-ray, surface charge analysis, X-ray diffraction, zeta potential, and Brunauer-Emmett-Teller and X-ray Photoelectron Spectroscopy to confirm its successful synthesis, enhanced surface properties, and dye adsorption. Batch adsorption experiments demonstrated remarkable dye removal efficiencies of 97.18 %, 93.84 %, and 92.26 % for CV, MG, and MB, respectively, under optimized conditions (20 min, 303 K, pH 8.0) with an adsorbent dosage of 1 g L-1. At the optimized concentration of 350 ppm, the maximum adsorption capacities of 327.25 mg g-1 (CV), 325.47 mg g-1 (MG), and 325.76 mg g-1 (MB) were illustrated by the Langmuir model, suggesting monolayer adsorption. Kinetic model analysis revealed that adsorption followed the pseudo-second-order kinetics for CV and MG, whereas the Elovich model best described MB adsorption. The thermodynamic results suggest spontaneous and exothermic adsorption. Numerous interactions, including electrostatic, H-bonding, π-π interactions, and pore filling effects, were responsible for adsorption. Furthermore, Epi-ePNs-g-PANI exhibited excellent reusability over ten cycles, highlighting the potential of the renewable biomass-derived composite as a cost-effective, sustainable, and efficient adsorbent for wastewater treatment.
为了实现循环经济的目标,以丰富的可再生原料松针(PNs)为原料,以环氧氯丙烷(Epi)为连接剂,经醚化反应接枝聚苯胺(PANI),通过原位聚合合成了一种新型可重复使用的复合材料。合成的Epi-ePNs-g-PANI复合材料用于去除阳离子染料,即结晶紫(CV)、孔雀石绿(MG)和亚甲基蓝(MB)。利用傅里叶变换红外光谱、扫描电镜结合能量色散x射线、表面电荷分析、x射线衍射、zeta电位、布鲁诺尔-埃米特-泰勒光电子能谱和x射线光电子能谱对复合材料进行表征,以证实其成功合成、表面性能增强和染料吸附。批量吸附实验表明,在最佳条件下(20 min, 303 K, pH 8.0),吸附剂用量为1 g L-1,对CV、MG和MB的染料去除率分别为97.18%、93.84%和92.26%。在优化浓度为350 ppm时,Langmuir模型显示其最大吸附量为327.25 mg g-1 (CV)、325.47 mg g-1 (mg)和325.76 mg g-1 (MB),表明其为单层吸附。动力学模型分析表明,CV和MG的吸附符合准二级动力学,而Elovich模型最能描述MB的吸附。热力学结果表明是自发吸附和放热吸附。许多相互作用,包括静电、氢键、π-π相互作用和孔隙填充效应,都是吸附的原因。此外,Epi-ePNs-g-PANI在10个循环中表现出良好的可重复使用性,这突出了可再生生物质衍生复合材料作为一种经济、可持续和高效的废水处理吸附剂的潜力。
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引用次数: 0
Hydrothermal synthesis of Bi-Ce hydroxide/oxide nanomaterials: Multifunctional platforms for radiation shielding and environmental applications 水热合成氢氧化铋/氧化铈纳米材料:辐射屏蔽和环境应用的多功能平台
IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL Pub Date : 2026-01-20 DOI: 10.1016/j.surfin.2026.108537
Sakthivel Chandrasekar , Bo Liu , Nivetha Ambikapathi , Venkatraman Pitchaikannu , Premkumar Sellan , Prabha Inbaraj , Mir Waqas Alam , Qiang Jing , Lei Wei , Lalit Mohan Aggarwal , Sunil Choudhary , Li Yongqiang
The fabrication of Bi₂Ce₂O₇ represents a significant advancement toward sustainable radiation shielding materials. In this work, a novel Bi₂Ce₂O₇ semiconductor was synthesized from Bi₂Ce₂OH₁₄, exhibiting an insulator-to-semiconductor transition and enabling multifunctional applications in radiation shielding, photocatalysis, and phytotoxicity mitigation. Comprehensive physicochemical and electrochemical characterizations were performed. XRD analysis revealed crystallite sizes of 13.36 nm for Bi₂Ce₂OH₁₄ and 11.96 nm for Bi₂Ce₂O₇ nanoparticles (NPs), while FTIR spectra confirmed Bi₂Ce₂O₇ formation through characteristic metal-oxygen vibrations after annealing at 700°C for 2 h. The Bi₂Ce₂O₇ NPs showed an average particle size of ∼39 nm and a high surface area of 81.765 m² g⁻¹, indicating finer morphology compared to the precursor hydroxide. Notably, Bi₂Ce₂O₇ exhibited higher absorption efficiency for gamma rays than X-rays and demonstrated superior shielding against X-rays, gamma rays, and neutrons, achieving a low half-value layer (HVL) of 0.210 cm relative to commercial materials. Photocatalytic degradation efficiencies of 82.20% and 97.59 % were obtained for Bi₂Ce₂OH₁₄ and Bi₂Ce₂O₇, respectively, toward methylene blue. Weber-Morris intraparticle diffusion analysis revealed a multistep degradation mechanism. Enhanced photocatalytic activity was attributed to the anionic surface of Bi₂Ce₂O₇, which promotes charge separation and reactive radical generation. This study presents Bi₂Ce₂O₇ as a non-toxic, lead-free candidate for radiation shielding, environmental, and protective applications, marking the first report on the radiation attenuation performance of Bi₂Ce₂OH₁₄ and Bi₂Ce₂O₇ NPs.
Bi₂Ce₂O₇的制造代表了可持续辐射屏蔽材料的重大进步。在这项工作中,由Bi₂Ce₂OH₁₄合成了一种新的Bi₂Ce₂O₇半导体,具有绝缘体到半导体的转变,可在辐射屏蔽、光催化和减轻植物毒性方面实现多功能应用。进行了全面的物理化学和电化学表征。XRD分析显示,Bi₂Ce₂OH₁₄和Bi₂Ce₂O₇纳米颗粒(NPs)的晶粒尺寸分别为13.36 nm和11.96 nm,而FTIR光谱证实,在700°C退火2小时后,通过特征金属氧振动形成Bi₂Ce₂O₇。Bi₂Ce₂O₇NPs的平均粒径为~ 39 nm,比表面积为81.765 m²g⁻¹,与前体氢氧化物相比,形貌更精细。值得注意的是,Bi₂Ce₂O₇对伽马射线的吸收效率比x射线高,对x射线、伽马射线和中子的屏蔽效果也更好,相对于商业材料,实现了0.210 cm的低半值层(HVL)。Bi₂Ce₂OH₁₄和Bi₂Ce₂O₇对亚甲基蓝的光催化降解效率分别为82.20%和97.59%。韦伯-莫里斯颗粒内扩散分析揭示了多步降解机制。增强的光催化活性归因于Bi₂Ce₂O₇的阴离子表面,它促进了电荷分离和活性自由基的生成。本研究将Bi₂Ce₂O₇介绍为一种无毒,无铅的辐射屏蔽,环境和防护应用候选产品,这是关于Bi₂Ce₂OH₁₄和Bi₂Ce₂O₇NPs辐射衰减性能的第一份报告。
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引用次数: 0
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Surfaces and Interfaces
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