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Effects of Coating on the Dimensional Stability of Wood-Polymer Composites 涂层对木-聚合物复合材料尺寸稳定性的影响
Pub Date : 2021-06-13 DOI: 10.3390/COATINGS11060711
Marouan Rejeb, Ahmed Koubaa, F. Elleuch, F. Godard, bastien Migneault, M. Khlif, H. Mrad
Wood polymer composites (WPC) are sensitive to moisture because of the hydrophilic nature of the wood fibers. The main objective of this study was to improve the dimensional stability of WPCs by coating. Polypropylene and polylactic acid were reinforced by three pulp fibers (kraft, thermomechanical (TMP), and chemothermomechanical (CTMP)) at three fiber contents (50, 60, and 70% w/w). The resulting WPCs were coated using two commercial coatings, epoxy and acrylic. Kraft fiber WPCs were less sensitive to moisture than TMP and CTMP WPCs. These differences were explained by the crystallinity of the kraft fibers and their better interfacial adhesion to the polymers. The epoxy coating proved to be more effective than the acrylic coating and significantly reduced the water absorption and the thickness swell for all formulations. Negative relationships between the contact angle and water absorption were obtained. These relationships depend on the fiber content and type, the matrix nature, and the coating.
木质聚合物复合材料(WPC)由于其木质纤维的亲水性而对水分敏感。本研究的主要目的是通过涂层来提高WPCs的尺寸稳定性。在纤维含量为50w /w、60w /w和70%的情况下,用三种纸浆纤维(kraft、thermoechanical (TMP)和chemthermoechanical (CTMP))对聚丙烯和聚乳酸进行增强。所得到的WPCs采用两种商用涂料,环氧树脂和丙烯酸涂层。与TMP和CTMP复合材料相比,卡夫纤维复合材料对水分的敏感性较低。这些差异是由牛皮纤维的结晶度和与聚合物的良好界面附着力来解释的。事实证明,环氧涂料比丙烯酸涂料更有效,并显著降低了所有配方的吸水率和厚度膨胀。接触角与吸水率呈负相关。这些关系取决于纤维含量和类型、基体性质和涂层。
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引用次数: 4
Electrodeposition Based Preparation of Zn–Ni Alloy and Zn–Ni–WC Nano-Composite Coatings for Corrosion-Resistant Applications 电沉积法制备Zn-Ni合金和Zn-Ni - wc纳米复合耐蚀涂层
Pub Date : 2021-06-13 DOI: 10.3390/COATINGS11060712
C. M. P. Kumar, Avinash Lakshmikanthan, M. Chandrashekarappa, D. Pimenov, K. Giasin
Zinc (Zn) is one of the five most widely consumed metals in the world. Indeed, more than 50% of all the zinc produced is used in zinc-galvanizing processes to protect steel from corrosion. Zn-based coatings have the potential for use as a corrosion-resistant barrier, but their wider use is restricted due to the poor mechanical properties of Zn that are needed to protect steel and other metals from rusting. The addition of other alloying elements such as Ni (Nickle) and WC (Tungsten Carbide) to Zn coating can improve its performance. This study investigates, the corrosion performance of Zn–Ni coating and Zn–Ni–WC composite nanocoatings fabricated on mild steel substrate in an environmentally friendly bath solution. The influence of WC nanoparticles on Zn–Ni deposition was also investigated. The surface morphologies, texture coefficients via XRD (X-ray diffraction), SEM (Scanning Electron Microscopy), and EDS (Energy-dispersive X-ray spectroscopy) were analyzed. The electrochemical test such as polarization curves (PC) and electrochemical impedance spectroscopy (EIS) resulted in a corrosion rate of 0.6948 A/min for Zn–Ni–WC composite nanocoating, and 1.192 A/min for Zn–Ni coating. The results showed that the Zn–Ni–WC composite nanocoating reduced the corrosion rate by 41.71% and showed an 8.56% increase in microhardness compared to the hardness of the Zn–Ni coating. These results are augmented to better wettable characteristics of zinc, which developed good interfacial metallurgical adhesion amongst the Ni and WC elements. The results of the novel Zn–Ni–WC nanocomposite coatings achieved a great improvement of mechanical property and corrosion protection to the steel substrate surface.
锌是世界上消费最广泛的五种金属之一。事实上,生产的所有锌中有50%以上用于锌镀锌工艺,以保护钢材免受腐蚀。锌基涂层具有用作耐腐蚀屏障的潜力,但由于锌的机械性能较差,因此其广泛使用受到限制,而锌需要保护钢和其他金属不生锈。在锌镀层中加入Ni(镍)、WC(碳化钨)等其他合金元素可以改善镀层的性能。研究了在低碳钢基体上制备的Zn-Ni涂层和Zn-Ni - wc复合纳米涂层在环保镀液中的腐蚀性能。研究了纳米WC对Zn-Ni沉积的影响。通过XRD (x射线衍射)、SEM(扫描电子显微镜)和EDS(能量色散x射线能谱)分析了材料的表面形貌和织构系数。极化曲线(PC)和电化学阻抗谱(EIS)等电化学测试结果表明,Zn-Ni - wc复合纳米涂层的腐蚀速率为0.6948 a /min, Zn-Ni复合纳米涂层的腐蚀速率为1.192 a /min。结果表明,与Zn-Ni涂层相比,Zn-Ni - wc复合纳米涂层的腐蚀速率降低了41.71%,显微硬度提高了8.56%。锌具有较好的可湿性,在镍和WC元素之间形成了良好的界面冶金附着力。结果表明,新型的Zn-Ni-WC纳米复合涂层对钢基体表面的力学性能和防腐性能都有很大的改善。
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引用次数: 23
Surface Morphological and Chemical Features of Anticorrosion ZrO2–TiO2 Coatings: Impact of Zirconium Precursor 锆前驱体对ZrO2-TiO2防腐涂层表面形貌和化学特性的影响
Pub Date : 2021-06-11 DOI: 10.3390/COATINGS11060703
I. Stambolova, D. Stoyanova, M. Shipochka, N. Boshkova, A. Eliyas, S. Simeonova, N. Grozev, N. Boshkov
Dense, highly textured, hydrophobic ZrO2-TiO2 (1:1) coatings with amorphous structure were prepared using the sol-gel method. Both organic and inorganic zirconium precursor salts were used. The present study dealt with the investigation of their protective ability in a selected model corrosive medium with chloride ions as corrosion activators. The coatings showed good anticorrosion performance during the test, which was demonstrated both by the weight loss method and potentiodynamic polarization curves. The samples were characterized by means of X-ray diffraction (XRD), Atomic Force Microscopy (AFM), contact angle measurements, Infrared spectroscopy (IRS), Scanning Electron Microscopy (SEM), Differential Thermal analysis (DTA-TG) and X-ray photoelectron spectroscopy (XPS). It was established that the extent of influence of some factors, like treatment temperature (Ttr) and type of zirconium precursor, was different. The PD curves of samples treated at 400 °C (A4 and B4, respectively) demonstrated an increased effect of the precursor in comparison to Ttr, since the application of organic Zr salt led to deterioration of the anodic passivation zones. Contrary to this, the coatings obtained from both the organic and inorganic Zr precursor salts with Ttr = 500 °C had similar corrosion efficiency, i.e., the influence of the precursor was minimized. All investigated coatings had no visible corrosion damage. It seems that some complex structural and surface parameters, such as amorphous dense structure, surface smoothness, hydrophobicity and the surface chemical composition (low hydroxyl groups content), were responsible for the increased anticorrosion properties of the composite films.
采用溶胶-凝胶法制备了致密、高织构、疏水的非晶ZrO2-TiO2(1:1)涂层。采用了有机和无机锆前驱盐。本研究以氯离子为腐蚀活化剂,对其在特定腐蚀介质中的保护能力进行了研究。失重法和动电位极化曲线均证明了涂层具有良好的防腐性能。采用x射线衍射(XRD)、原子力显微镜(AFM)、接触角测量、红外光谱(IRS)、扫描电镜(SEM)、差热分析(DTA-TG)和x射线光电子能谱(XPS)对样品进行了表征。结果表明,处理温度(Ttr)和锆前驱体类型等因素的影响程度是不同的。在400°C下处理的样品(分别为A4和B4)的PD曲线表明,由于有机Zr盐的应用导致阳极钝化区恶化,前驱体的影响比Ttr更大。与此相反,当Ttr = 500℃时,由有机和无机Zr前驱盐制备的涂层具有相似的腐蚀效率,即前驱盐的影响最小。所有涂层均无明显的腐蚀损伤。非晶致密结构、表面光滑性、疏水性和表面化学成分(低羟基含量)等复杂的结构和表面参数是复合膜防腐性能提高的原因。
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引用次数: 5
Multiscale and Multi-Technical Approach to Characterize the Hot-Dip Galvanized Steel Surface and Its Consequence(s) on Paint Adhesion and Tendency to Blistering 热镀锌钢表面多尺度、多技术表征及其对涂料附着力和起泡倾向的影响
Pub Date : 2021-06-11 DOI: 10.3390/COATINGS11060704
K. Pélissier, D. Thierry
It is well known that the surface state (cleanliness, composition) of galvanized steel prior to the application of an organic coating is an important parameter. The surface state will affect the adhesion properties of the complete system and therefore will also impact its corrosion resistance and its tendency to blistering. Before the application of a pretreatment layer, galvanized steel strips are normally alkaline cleaned. This step is known to remove the native oxide film formed on hot dip galvanized steel after processing and appears as one of the most important steps to study the impact of the surface properties on the performance of painted systems. This study focused on making use of the cleaning step to input a variability on the surface composition (mainly surface concentration of aluminum) and evaluate its consequence(s) on the performance of a complete paint system. The results showed that, a variability in terms of surface aluminum concentration could be achieved by the cleaning step and that signs of performance improvement in terms of adhesion and tendency to blistering were spotted with a low content of aluminum at the surface.
众所周知,在应用有机涂层之前,镀锌钢的表面状态(清洁度,成分)是一个重要的参数。表面状态会影响整个体系的粘附性能,因此也会影响其耐腐蚀性和起泡的倾向。在应用预处理层之前,镀锌钢带通常进行碱性清洗。众所周知,这一步是去除热镀锌钢加工后形成的天然氧化膜,是研究表面性能对涂漆系统性能影响的最重要步骤之一。本研究的重点是利用清洁步骤来输入表面成分(主要是铝的表面浓度)的可变性,并评估其对整个涂料系统性能的影响。结果表明,通过清洁步骤可以实现表面铝浓度的变化,并且在表面铝含量低的情况下,附着力和起泡倾向方面的性能改善迹象被发现。
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引用次数: 2
Combined Pulsed RF GD-OES and HAXPES for Quantified Depth Profiling through Coatings 结合脉冲射频GD-OES和HAXPES的涂层深度定量分析
Pub Date : 2021-06-11 DOI: 10.3390/COATINGS11060702
M. Bouttemy, S. Béchu, B. Spencer, Pia Dally, P. Chapon, A. Etcheberry
Chemical characterization at buried interfaces is a real challenge, as the physico-chemical processes operating at the interface govern the properties of many systems and devices. We have developed a methodology based on the combined use of pulsed RF GD-OES (pulsed Radio Frequency Glow Discharge Optical Emission Spectrometry) and XPS (X-ray Photoelectron Spectroscopy) to facilitate the access to deeply buried locations (taking advantage of the high profiling rate of the GD-OES) and perform an accurate chemical diagnosis using XPS directly inside the GD crater. The reliability of the chemical information is, however, influenced by a perturbed layer present at the surface of the crater, hindering traditional XPS examination due to a relatively short sampling depth. Sampling below the perturbed layer may, however, can be achieved using a higher energy excitation source with an increased sampling depth, and is enabled here by a new laboratory-based HAXPES (Hard X-ray PhotoElectron Spectroscopy) (Ga-Kα, 9.25 keV). This new approach combining HAXPES with pulsed RF GD-OES requires benchmarking and is here demonstrated and evaluated on InP. The perturbed depth is estimated and the consistency of the chemical information measured is demonstrated, offering a new route for advanced chemical depth profiling through coatings and heterostructures.
埋藏界面的化学表征是一个真正的挑战,因为在界面上运行的物理化学过程控制着许多系统和设备的性质。我们开发了一种基于脉冲RF GD- oes(脉冲射频辉光发射光谱法)和XPS (x射线光电子能谱法)结合使用的方法,以方便进入深埋位置(利用GD- oes的高剖面率),并使用XPS直接在GD陨石坑内进行准确的化学诊断。然而,化学信息的可靠性受到陨石坑表面存在的扰动层的影响,由于采样深度相对较短,阻碍了传统的XPS检查。然而,在扰动层下的采样可以使用更高能量的激发源和增加的采样深度来实现,并且可以通过新的实验室HAXPES(硬x射线光电子能谱)(Ga-Kα, 9.25 keV)来实现。这种将HAXPES与脉冲RF GD-OES相结合的新方法需要基准测试,并在InP上进行了演示和评估。估计了扰动深度,并证明了测量的化学信息的一致性,为通过涂层和异质结构进行先进的化学深度剖面分析提供了新的途径。
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引用次数: 5
Effect of Al2O3 and SiO2 Inert-Fillers on the Microstructural Evolution and High Temperature Oxidation Resistance of B Modified Silicides Coatings Prepared by Pack Cementation Technology Al2O3和SiO2惰性填料对填充胶结制备B改性硅化物涂层组织演变及高温抗氧化性能的影响
Pub Date : 2021-06-11 DOI: 10.3390/COATINGS11060700
L. Su, Guanqun Zhuo, Ha-young Song, Jianyong Yang, Kaiyong Jiang
In this study, B modified silicide coatings were prepared on Nb-Si based alloy with Al2O3 or SiO2 inert-filler by pack cementation technology. Both coatings primarily consisted of a (Nb,X)Si2 with a (Nb,X)B2 + (Nb,X)Si2 outer layer. After oxidation at 1250 °C for 100 h, the coatings showed good oxidation resistance due to the formation of a dense silica. The oxidation products of the coating prepared with Al2O3 inert-filler consisted of SiO2, TiO2 and Cr2O3, while that of the coating prepared with SiO2 inert-filler consisted of SiO2, TiO2, Cr2O3, and HfO2. The different oxidation products may be due to the different oxidation process of these two sample at initial oxidation stage.
本研究以Al2O3或SiO2惰性填料为填料,采用填充胶结技术在Nb-Si基合金上制备了B改性硅化物涂层。这两种涂层主要由(Nb,X)Si2和(Nb,X)B2 + (Nb,X)Si2外层组成。在1250℃氧化100 h后,由于形成致密的二氧化硅,涂层表现出良好的抗氧化性。Al2O3惰性填料制备的涂层氧化产物由SiO2、TiO2和Cr2O3组成,而SiO2惰性填料制备的涂层氧化产物由SiO2、TiO2、Cr2O3和HfO2组成。氧化产物的不同可能是由于两种样品在初始氧化阶段的氧化过程不同所致。
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引用次数: 1
Bioinspired Living Coating System in Service: Evaluation of the Wood Protected with Biofinish during One-Year Natural Weathering 使用中的生物涂料系统:生物涂料保护木材一年自然风化的评价
Pub Date : 2021-06-11 DOI: 10.3390/COATINGS11060701
Faksawat Poohphajai, J. Sandak, M. Sailer, L. Rautkari, T. Belt, A. Sandak
The service life performance of timber products exposed to natural weathering is a critical factor limiting the broad use of wood as an external building element. The goal of this study was to investigate the in-service characterization of an innovative biofinish coating system. It is a novel surface finishing solution based on the bioinspired concept of living fungal cells designed for effective wood protection. The performance of Scots pine (Pinus sylvestris L.) wood coated with biofinish was compared with uncoated references. Samples were exposed to natural weathering for 12 months under the climatic conditions of northern Italy. The visual appearance, colour, gloss, wettability, and 3D surface topography of the wood surface were examined. Results revealed that the total colour changes (∆E) of biofinish-coated wood were negligible. Untreated Scots pine wood revealed the changes in colour after just three months of exposure. The gloss changes of both surface types were small. The contact angle measured on biofinish-coated wood was higher compared to that of uncoated Scots pine. Surface roughness increased in uncoated wood due to the erosion effect caused by the weathering progress. Conversely, the surface roughness of biofinish-coated samples decreased along the exposure time. This phenomenon was explained by two self-healing mechanisms: migration of non-polymerized oil to the cracked surface, where it polymerizes and creates a closed layer, and local regrowth to cover damaged spots by living fungal cells present in the coating. The obtained results revealed the superior aesthetic performance of the biofinish surface treatment against natural weathering. By considering the fully bio-based nature of the investigated coating, it was concluded that this solution can be an attractive alternative for state-of-the-art wood protection technologies.
暴露在自然风化下的木制品的使用寿命性能是限制木材作为外部建筑元素广泛使用的关键因素。本研究的目的是研究一种创新的生物整理涂层系统的使用特性。这是一种新颖的表面处理解决方案,基于活真菌细胞的生物灵感概念,旨在有效保护木材。对涂有生物漆的苏格兰松木材的性能与未涂有生物漆的对照进行了比较。样品在意大利北部的气候条件下自然风化12个月。检查了木材表面的视觉外观、颜色、光泽、润湿性和3D表面形貌。结果表明,生物涂饰木材的总颜色变化(∆E)可以忽略不计。未经处理的苏格兰松木在暴露三个月后就显示出颜色的变化。两种表面类型的光泽度变化都很小。涂有生物漆的木材的接触角比未涂有生物漆的苏格兰松高。由于风化过程引起的侵蚀作用,未涂覆木材的表面粗糙度增加。相反,生物光洁度涂层样品的表面粗糙度随着曝光时间的增加而降低。这种现象可以用两种自愈机制来解释:非聚合油迁移到破裂的表面,在那里聚合并形成一个封闭层,以及涂层中存在的活真菌细胞局部再生以覆盖受损点。结果表明,生物表面处理具有良好的抗自然风化的美观性能。考虑到所研究涂层的完全生物基性质,得出的结论是,这种解决方案可以成为最先进的木材保护技术的有吸引力的替代方案。
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引用次数: 9
Microstructure Analysis and Fatigue Behavior of Laser Beam Welding 2060-T8/2099-T83 Aluminum–Lithium Alloys 2060-T8/2099-T83铝锂合金激光焊接组织分析及疲劳行为
Pub Date : 2021-06-10 DOI: 10.3390/COATINGS11060693
Wen-jie Cheng, Hongbing Liu, Tan Jie, Zhishui Yu, Q. Shu
In this paper, the microstructure analysis and performance research of dual laser beam welded 2060-T8/2099-T83 aluminum–lithium alloys were carried out. First, the macroscopic morphology and microstructure characteristics of T-joint aluminum–lithium alloys under different welding conditions were observed. Then the effect of welding parameters and pore defects on tensile and fatigue properties of the weld were carried out and the experimental results were analyzed. It was found that the weld heat input has a significant influence on the penetration of the welded aluminum–lithium alloys joint. When the laser power is too high, the weld will absorb more laser energy and the increase in the evaporation of magnesium will further increase the weld penetration. When the penetration depth increases, the transverse tensile strength tends to decrease. There is no obvious rule for the effect of pore defects on the tensile strength of the weld. At the same time, the heat input of the weld is inversely proportional to the porosity. When the weld heat input increases from 19.41 to 23.33 kJ/m, the porosity decreases from 5.35% to 2.08%. During the fatigue test, it was confirmed that the existence of pore defects would reduce the fatigue life of the weld. In addition, from the analysis of the fatigue fracture morphology it can be found that when the porosity is low, the weld toe is the main source of fatigue cracks. The crack propagation zone shows a typical beach pattern and the final fracture of the base metal presents the characteristics of a brittle fracture. While, when the porosity is high, the crack source is mainly located at the pore defects. T-joint fractures from the inside of the weld and the fracture in the final fracture zone have obvious pore defects and dimples.
本文对2060-T8/2099-T83双激光束焊接铝锂合金进行了显微组织分析和性能研究。首先,观察了不同焊接条件下t型连接铝锂合金的宏观形貌和显微组织特征。研究了焊接参数和气孔缺陷对焊缝拉伸和疲劳性能的影响,并对试验结果进行了分析。结果表明,焊接热输入对铝锂合金焊接接头的熔透有显著影响。当激光功率过高时,焊缝会吸收更多的激光能量,镁的蒸发增加会进一步增加焊缝的熔透。随着侵彻深度的增加,横向抗拉强度有减小的趋势。气孔缺陷对焊缝抗拉强度的影响没有明显规律。同时,焊缝的热输入与气孔率成反比。当焊缝热输入从19.41 kJ/m增加到23.33 kJ/m时,气孔率从5.35%降低到2.08%。在疲劳试验中,证实了气孔缺陷的存在会降低焊缝的疲劳寿命。此外,从疲劳断口形貌分析可以发现,当孔隙率较低时,焊缝趾部是疲劳裂纹的主要来源。裂纹扩展区呈典型的滩状,母材最终断裂呈现脆性断裂特征。而当孔隙率较高时,裂纹源主要位于孔隙缺陷处。t形接头焊缝内部断口和最终断口处均有明显的孔洞缺陷和韧窝。
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引用次数: 2
Influence of Low Energy Density Laser Re-Melting on the Properties of Cold Sprayed FeCoCrMoBCY Amorphous Alloy Coatings 低能量密度激光重熔对冷喷涂FeCoCrMoBCY非晶合金涂层性能的影响
Pub Date : 2021-06-10 DOI: 10.3390/COATINGS11060695
Chaoyu Han, Li Ma, Xudong Sui, Bojiang Ma, Guosheng Huang
Fe-based amorphous alloys (FAA) have excellent anti-corrosion and anti-abrasive comprehensive performances. However, sprayed thin FAA coatings with high porosity cannot provide efficient protection, or even accelerate the corrosion rate of the substrate due to galvanic corrosion. Laser re-melting densifying is usually used to improve the anti-corrosion performance of sprayed coatings. There are two disadvantages of the common laser re-melting method, including crystallization and residual stress. In the present paper, a low density energy laser re-melting method was used to improve the performance of cold spraying (CS) FeCoCrMoBCY FAA coating on 40Cr substrate. The results show that the CS FAA coatings were crystallized partially during the melting process. The hardness of the coating is improved at the melting zone after laser re-melting, which improves the anti-abrasive performance. Potentiodynamic test results show that laser re-melting can decrease the corrosion rate, but the salt spray test indicates that low energy density re-melting cannot eliminate penetrated diffusion passage. Further optimization should be conducted to improve the anticorrosion performance for this method.
铁基非晶合金(FAA)具有优异的抗腐蚀和抗磨蚀综合性能。然而,高孔隙率的喷涂薄FAA涂层不能提供有效的保护,甚至由于电偶腐蚀而加速基体的腐蚀速度。激光重熔致密化通常用于提高喷涂涂层的防腐性能。常见的激光重熔方法存在结晶和残余应力两个缺点。本文采用低密度能量激光重熔的方法,提高了40Cr基板上冷喷涂FeCoCrMoBCY FAA涂层的性能。结果表明,CS - FAA涂层在熔融过程中发生了部分结晶。激光重熔后,涂层在熔区硬度得到提高,抗磨蚀性能得到改善。动电位试验结果表明,激光重熔可以降低腐蚀速率,但盐雾试验表明,低能量密度重熔不能消除渗透扩散通道。该方法的防腐性能有待进一步优化。
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引用次数: 4
Special Issue “1D, 2D, and 3D ZnO: Synthesis, Characterization, and Applications” 特刊“1D, 2D和3D ZnO:合成,表征和应用”
Pub Date : 2021-06-10 DOI: 10.3390/COATINGS11060696
O. Sánchez, M. Hernández-Vélez
Zinc Oxide (ZnO) is a well-known II–VI semiconductor with a direct bandgap around 3 [...]
氧化锌(ZnO)是一种众所周知的II-VI半导体,其直接带隙在3[…]
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引用次数: 1
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