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Plasma Electrolytic Oxidation Ceramic Coatings on Zirconium (Zr) and ZrAlloys: Part I—Growth Mechanisms, Microstructure, and Chemical Composition 锆(Zr)和zr合金的等离子体电解氧化陶瓷涂层:第一部分-生长机制,微观结构和化学成分
Pub Date : 2021-05-25 DOI: 10.3390/COATINGS11060634
N. Attarzadeh, C. Ramana
Recently, a significant number of research projects have been directed towards designing and developing ceramic coatings for zirconium-based substrates due to their outstanding surface properties and utilization in modern technologies. The plasma electrolytic oxidation (PEO) coating is an environmentally friendly wet coating method that can be performed in a wide range of electrolytes. The surface characteristics of PEO coatings can be tailored by changing electrochemical parameters, electrolyte composition, and substrate alloying elements to adopt a conformal and adhesive PEO ceramic coating for the final demanding applications in chemical, electronics, and energy technologies. This review focuses on deriving a deeper fundamental understanding of the PEO growth mechanisms and the effect of process parameters on transient discharge behavior at breakdown, initiation, and growth of the oxide layer and incorporating species from the electrolyte. It highlights the fundamental microstructural properties associated with structural defects, phase transformation, and the role of additives.
近年来,由于锆基陶瓷涂层具有优异的表面性能和在现代技术中的应用,许多研究项目都针对锆基陶瓷涂层的设计和开发。等离子体电解氧化(PEO)涂层是一种环保的湿式涂层方法,可以在各种电解质中进行。PEO涂层的表面特性可以通过改变电化学参数、电解质成分和衬底合金元素来定制,以采用保形和粘合的PEO陶瓷涂层,以满足化学、电子和能源技术的最终要求。这篇综述的重点是对PEO生长机制和工艺参数对击穿、起始、氧化层生长和从电解质中吸收物质的瞬态放电行为的影响有更深入的基本理解。它强调了与结构缺陷,相变和添加剂的作用相关的基本显微组织特性。
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引用次数: 13
Aluminum Powder Preparation for Additive Manufacturing Using Electrostatic Classification 静电分级制备增材制造用铝粉
Pub Date : 2021-05-24 DOI: 10.3390/COATINGS11060629
A. Shinkaryov, M. Cherkasova, I. Pelevin, D. Ozherelkov, S. V. Chernyshikhin, N. Kharitonova, A. Gromov, A. Nalivaiko
This work aims to study the possibility of using an electrostatic drum-type separator to prepare a powder with a narrow size distribution curve for usage in additive manufacturing. The size distributions of the uncoated commercial aluminum powders ASP-30, ASP-22, and ASP-5 were analyzed. It was shown that the powders ASP-30 and ASP-22 have similar asymmetric distributions with a SPAN of 1.480 and 1.756, respectively. ASP-5 powder, in turn, has a narrow distribution with a SPAN of 0.869. ASP-30 powder was chosen for further experiment because, traditionally, separators are used to classify large-sized materials with particle size more than 100 μm. The optimal mode of electrostatic classification was proposed for the selected powder. Various classification methods, including centrifugal and electrostatic, were compared. The powders before and after classification were studied by XRD, SEM, TEM, and TG–DSC analyses. The obtained results showed that electrostatic classification does not lead to the formation of coatings on the processed powders. Electrostatic separation effectively narrows the particle size distribution, making it a suitable and valuable method to classify initial powders for additive manufacturing.
本工作旨在研究使用静电滚筒式分离器制备具有窄粒度分布曲线的粉末用于增材制造的可能性。对未包覆的商品铝粉ASP-30、ASP-22和ASP-5的粒径分布进行了分析。结果表明,ASP-30和ASP-22具有相似的不对称分布,其SPAN分别为1.480和1.756。ASP-5粉的分布较窄,SPAN为0.869。选择ASP-30粉体进行进一步的实验,是因为传统上分离机用于分级粒度大于100 μm的大粒度物料。对所选粉体提出了最佳的静电分级方式。对各种分类方法进行了比较,包括离心分类和静电分类。采用XRD、SEM、TEM、TG-DSC对分级前后的粉末进行了分析。结果表明,静电分级不会导致粉末表面形成涂层。静电分离有效地缩小了粉体的粒度分布,是一种适用于增材制造的初始粉体分类方法。
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引用次数: 5
Quantification of High Resolution Pulsed RF GDOES Depth Profiles for Mo/B4C/Si Nano-Multilayers Mo/B4C/Si纳米多层膜高分辨率脉冲射频GDOES深度剖面定量研究
Pub Date : 2021-05-21 DOI: 10.3390/COATINGS11060612
Hao Yang, S. Lian, P. Chapon, Y. Song, J. Wang, Congkang Xu
Pulsed-radio frequency glow discharge optical emission spectrometry (Pulsed-RF-GDOES) has exhibited great potential for high resolution (HR) depth profiling. In this paper, the measured GDOES depth profile of 60 × Mo (3 nm)/B4C (0.3 nm)/Si (3.7 nm) was quantified by employing the newly extended Mixing-Roughness-Information depth (MRI) model. We evaluated the influences of the thickness and sputtering rate on the depth profile of very thin layers. We demonstrated that a method using the full width at half maximum (FWHM) value of the measured time-concentration profile for determining the sputtering rate and the corresponding thickness was not reliable if preferential sputtering took place upon depth profiling.
脉冲射频辉光发射光谱法(pulse - rf - gdoes)在高分辨率(HR)深度剖面分析中显示出巨大的潜力。本文采用新扩展的混合-粗糙度-信息深度(MRI)模型,对60 × Mo (3nm)/B4C (0.3 nm)/Si (3.7 nm)的GDOES深度剖面进行了量化。我们评估了厚度和溅射速率对极薄层深度分布的影响。我们证明,如果在深度剖面上发生优先溅射,使用测量时间-浓度剖面的半最大全宽度(FWHM)值来确定溅射速率和相应厚度的方法是不可靠的。
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引用次数: 2
Fabrication of Thermal Plasma Sprayed NiTi Coatings Possessing Functional Properties 具有功能性能的热等离子喷涂NiTi涂层的制备
Pub Date : 2021-05-20 DOI: 10.3390/COATINGS11050610
S. Samal, O. Tyc, J. Cizek, Jakub Klecka, F. Lukáč, O. Molnárová, E. de Prado, Z. Weiss, J. Kopeček, L. Heller, P. Šittner, T. Chráska
Thick NiTi shape memory alloy coatings (300–500 µm) were produced on graphite and AISI 304 substrates by radio frequency inductively-coupled plasma spray technology (RF-ICP) from feedstock NiTi powders. Their microstructure as well as chemical and phase composition were characterized and a methodology for the characterization of functional shape memory properties of the thick coatings was developed. The coatings exhibited cubic to monoclinic martensitic transformation and shape memory effect. The presented results prove that NiTi coatings with functional thermomechanical properties can be easily produced on structural materials by RF-ICP. Further optimization will be needed to prepare NiTi coatings with better microstructural and chemical homogeneity.
采用射频电感耦合等离子体喷涂技术(RF-ICP),以NiTi粉末为原料,在石墨和AISI 304衬底上制备了厚度为300-500µm的NiTi形状记忆合金涂层。对其微观结构、化学成分和相组成进行了表征,并提出了一种表征厚涂层功能形状记忆性能的方法。涂层表现出立方到单斜马氏体相变和形状记忆效应。结果表明,利用射频icp技术可以在结构材料上制备具有功能热机械性能的NiTi涂层。需要进一步优化以制备具有更好微观结构和化学均匀性的NiTi涂层。
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引用次数: 19
Microstructure and Corrosion Behavior of Ti-Nb Coatings on NiTi Substrate Fabricated by Laser Cladding 激光熔覆NiTi基板上Ti-Nb涂层的组织与腐蚀行为
Pub Date : 2021-05-19 DOI: 10.3390/COATINGS11050597
Hu Jie, Yaojia Ren, Qianli Huang, Hao He, Luxin Liang, Jingbo Liu, Rui-di Li, Hong Wu
Ti-23Nb (at.%) coatings on an NiTi alloy with metallurgical bonding were prepared by laser cladding (LC) technology using Ti-Nb mixture powders. The effects of laser processing parameters on the microstructure and mechanical properties of the coatings were systematically investigated and the corrosion resistance of the coatings was assessed. The coatings were composed of TiNb, (Ti, Nb)2Ni, and β-Nb phases. The coatings increased the hardness of the NiTi alloy by a combined strengthening effect of the eutectics and fine microstructure. The corrosion resistance of the coated part was improved. The coatings with great corrosion resistance could keep the coated parts inert in an aggressive environment, and effectively restrain the release of toxic Ni ions, which means that the Ti-Nb alloy coatings are likely to be used as a biomaterial for medical applications.
采用激光熔覆(LC)技术,采用Ti-Nb混合粉末在NiTi合金表面制备了Ti-23Nb (at.%)的冶金结合涂层。系统研究了激光加工参数对涂层显微组织和力学性能的影响,并对涂层的耐蚀性进行了评价。涂层由TiNb、(Ti、Nb)2Ni和β-Nb相组成。涂层通过共晶和显微组织的共同强化作用,提高了NiTi合金的硬度。涂层件的耐蚀性得到了提高。Ti-Nb合金涂层具有良好的耐腐蚀性能,可使涂层部件在腐蚀性环境中保持惰性,并有效抑制有毒Ni离子的释放,这意味着Ti-Nb合金涂层有可能作为医用生物材料使用。
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引用次数: 5
Controlling Film Thickness Distribution by Magnetron Sputtering with Rotation and Revolution 旋转和旋转磁控溅射控制膜厚分布
Pub Date : 2021-05-19 DOI: 10.3390/COATINGS11050599
H. Huang, Li Jiang, Yiyun Yao, Zhong Zhang, Zhanshan Wang, R. Qi
The laterally graded multilayer collimator is a vital part of a high-precision diffractometer. It is applied as condensing reflectors to convert divergent X-rays from laboratory X-ray sources into a parallel beam. The thickness of the multilayer film varies with the angle of incidence to guarantee every position on the mirror satisfies the Bragg reflection. In principle, the accuracy of the parameters of the sputtering conditions is essential for achieving a reliable result. In this paper, we proposed a precise method for the fabrication of the laterally graded multilayer based on a planetary motion magnetron sputtering system for film thickness control. This method uses the fast and slow particle model to obtain the particle transport process, and then combines it with the planetary motion magnetron sputtering system to establish the film thickness distribution model. Moreover, the parameters of the sputtering conditions in the model are derived from experimental inversion to improve accuracy. The revolution and rotation of the substrate holder during the final deposition process are achieved by the speed curve calculated according to the model. Measurement results from the X-ray reflection test (XRR) show that the thickness error of the laterally graded multilayer film, coated on a parabolic cylinder Si substrate, is less than 1%, demonstrating the effectiveness of the optimized method for obtaining accurate film thickness distribution.
横向梯度多层准直器是高精度衍射仪的重要组成部分。它被用作冷凝反射器,将来自实验室x射线源的发散x射线转换成平行光束。多层膜的厚度随入射角的变化而变化,以保证反射镜上的每个位置都满足布拉格反射。原则上,溅射条件参数的准确性对于获得可靠的结果至关重要。本文提出了一种基于行星运动磁控溅射控制薄膜厚度的精密制备方法。该方法采用快慢粒子模型获得粒子输运过程,并将其与行星运动磁控溅射系统相结合,建立薄膜厚度分布模型。此外,模型中的溅射条件参数通过实验反演得到,提高了模型的精度。在最终沉积过程中,基底支架的公转和旋转由根据模型计算的速度曲线来实现。x射线反射测试(XRR)的测量结果表明,涂覆在抛物圆柱形Si衬底上的横向梯度多层膜的厚度误差小于1%,证明了优化方法获得精确膜厚分布的有效性。
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引用次数: 3
Recent Advances in Protective Coatings for Accident Tolerant Zr-Based Fuel Claddings 锆基耐事故燃料包壳保护涂层研究进展
Pub Date : 2021-05-09 DOI: 10.3390/COATINGS11050557
E. Kashkarov, B. Afornu, D. Sidelev, M. Krinitcyn, Veronica Gouws, A. Lider
Zirconium-based alloys have served the nuclear industry for several decades due to their acceptable properties for nuclear cores of light water reactors (LWRs). However, severe accidents in LWRs have directed research and development of accident tolerant fuel (ATF) concepts that aim to improve nuclear fuel safety during normal operation, operational transients and possible accident scenarios. This review introduces the latest results in the development of protective coatings for ATF claddings based on Zr alloys, involving their behavior under normal and accident conditions in LWRs. Great attention has been paid to the protection and oxidation mechanisms of coated claddings, as well as to the mutual interdiffusion between coatings and zirconium alloys. An overview of recent developments in barrier coatings is introduced, and possible barrier layers and structure designs for suppressing mutual diffusion are proposed.
锆基合金由于其可用于轻水堆堆芯的性能,已经为核工业服务了几十年。然而,轻水堆的严重事故指导了事故容忍燃料(ATF)概念的研究和发展,旨在提高核燃料在正常运行、运行瞬态和可能的事故情景下的安全性。本文介绍了Zr合金ATF包层防护涂层的最新研究进展,包括Zr合金在轻水堆正常工况和事故工况下的性能。对涂层包层的保护和氧化机理以及涂层与锆合金之间的相互扩散进行了研究。概述了阻隔涂层的最新发展,并提出了抑制相互扩散的可能的阻隔层和结构设计。
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引用次数: 47
Glossiness Evaluation of Coated Wood Surfaces as Function of Varnish Type and Exposure to Different Conditions 涂覆木材表面光泽度随清漆类型和暴露条件的变化
Pub Date : 2021-05-09 DOI: 10.3390/COATINGS11050558
E. Salca, T. Krystofiak, B. Lis, S. Hiziroglu
The objective of this study was to evaluate the glossiness of black alder wood (Alnus glutinosa L.) samples coated with two varnish types as a function of exposure to dry heat and artificial aging. The chemical resistance of the coated samples to cold liquids was also evaluated. Based on the findings in this work, it appears that the varnish types and their structural differences influenced the overall glossiness of the coated samples. The UV varnish exhibited higher gloss values than those coated with the water-borne product within the range of silky gloss and silky matte grades. The heat exposure influenced the surface glossiness of the UV-coated samples more than the samples coated with water-borne varnish. The overall gloss values of the samples decreased with the exposure time to artificial aging, resulting in no layer cracks. The cold household liquids left less visible traces on the surfaces and alcohol was found to be the strongest agent. This study could have practical applications in the furniture industry to produce value-added furniture units according to their specific conditions of indoor use.
本研究的目的是评价涂有两种清漆的黑桤木(Alnus glutinosa L.)样品在干热和人工老化下的光泽度。并对涂层样品的耐冷性进行了评价。根据本工作的发现,清漆类型及其结构差异似乎影响了涂覆样品的整体光泽度。在丝般光泽和丝般哑光等级范围内,UV光漆的光泽值高于水性产品。热暴露对uv涂层样品表面光泽度的影响大于水性清漆涂层样品。随着人工时效时间的延长,样品的整体光泽度降低,无层裂现象。冷的家用液体在表面留下的痕迹不太明显,而酒精被发现是最强的。本研究在家具行业中具有实际应用价值,可以根据家具的具体室内使用情况,生产出具有增值价值的家具单元。
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引用次数: 16
Design of Narrow-Band Absorber Based on Symmetric Silicon Grating and Research on Its Sensing Performance 基于对称硅光栅的窄带吸收器设计及其传感性能研究
Pub Date : 2021-05-08 DOI: 10.3390/COATINGS11050553
Miao Pan, H. Huang, Wenzhi Chen, Shuai-Nan Li, Qin Xie, Feng Xu, Dongwei Wei, Jun Fang, Baodian Fan, L. Cai
In this paper, using the surface plasmon and Fabry–Perot (FP) cavity, the design of a symmetric silicon grating absorber is proposed. The time-domain finite difference method is used for simulation calculations. The basic unit structure is a dielectric grating composed of silicon dioxide, metal and silicon. Through the adjustment of geometric parameters, we have achieved the best of the symmetric silicon grating absorber. A narrowband absorption peak with an absorption rate greater than 99% is generated in the 3000–5000 nm optical band, and the wavelength of the absorption peak is λ = 3750 nm. The physical absorption mechanism is that silicon light generates surface plasmon waves under the interaction with incident light, and the electromagnetic field coupling of surface plasmon waves and light causes surface plasmon resonance, thereby exciting strong light response modulation. We also explore the influence of geometric parameters and polarization angle on the performance of silicon grating absorbers. Finally, we systematically study the refractive index sensitivity of these structures. These structures can be widely used in optical filtering, spectral sensing, gas detection and other fields.
本文利用表面等离子体和Fabry-Perot (FP)腔,设计了对称硅光栅吸收体。采用时域有限差分法进行仿真计算。其基本单元结构是由二氧化硅、金属和硅组成的介电光栅。通过几何参数的调整,达到了对称硅光栅吸收器的最佳性能。在3000 ~ 5000nm光带产生一个吸收率大于99%的窄带吸收峰,吸收峰的波长为λ = 3750nm。物理吸收机制是硅光在入射光的作用下产生表面等离子体波,表面等离子体波与光的电磁场耦合引起表面等离子体共振,从而激发强烈的光响应调制。我们还探讨了几何参数和偏振角对硅光栅吸收器性能的影响。最后,我们系统地研究了这些结构的折射率灵敏度。这些结构可广泛应用于光滤波、光谱传感、气体检测等领域。
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引用次数: 3
Impact of Water-Repellent Products on the Moisture Transport Properties and Mould Susceptibility of External Thermal Insulation Composite Systems 拒水剂对外保温复合材料系统水分传输性能和霉菌易感性的影响
Pub Date : 2021-05-08 DOI: 10.3390/COATINGS11050554
R. Roncon, G. Borsoi, J. Parracha, I. Flores-Colen, R. Veiga, L. Nunes
External Thermal Insulation Composite Systems (ETICS) are constructive solutions widely used to increase the thermal insulation in new and retrofitted buildings. However, these systems can present several anomalies due to their constant exposure to weathering agents and anthropic factors. Water is generally the major cause of degradation. Thus, the application of water-repellent products can minimize the appearance of anomalies and increase the durability of the systems. In this paper, acrylic-based and siloxane-based hydrophobic products were applied to ETICS, with the aim of assessing the compatibility, effectiveness, and durability of these products. The moisture transport properties and mould susceptibility were assessed through laboratory tests on untreated and treated specimens. The durability of the hydrophobic treatments was also evaluated through artificial aging tests (heat-cold and freeze-thaw cycles). Results show that the protection products generally decreased water absorption, slightly decreased the drying rate, and presented adequate water vapor permeability. After aging, the products still had reasonable effectiveness and, with one exception, improved the water vapor diffusion of the systems. Additionally, ETICS underwent an alteration in the finishing coat (possible modification of the porosity) due to the aging cycles. No clear linear correlation was found between the contact angle values and water absorption results, evidencing the influence of other factors related to the composition of the water-repellent products.
外保温复合系统(ETICS)是一种建设性的解决方案,广泛应用于新建和改造建筑的保温效果。然而,由于这些系统不断暴露于风化剂和人为因素,可能会出现一些异常。水通常是造成退化的主要原因。因此,防水产品的应用可以最大限度地减少异常的出现,并增加系统的耐用性。本文将丙烯酸基和硅氧烷基疏水产品应用于ETICS,目的是评估这两种产品的相容性、有效性和耐久性。通过对未经处理和处理的样品进行实验室测试,评估了水分输送特性和霉菌敏感性。通过人工老化试验(冷热循环和冻融循环)对疏水处理的耐久性进行了评价。结果表明,保护剂的吸水率普遍降低,干燥速率略有降低,透气性良好。老化后,产品仍然具有合理的有效性,除了一个例外,改善了系统的水蒸气扩散。此外,由于老化循环,ETICS经历了面漆的改变(可能是孔隙度的改变)。接触角值与吸水率之间没有明显的线性关系,这表明与拒水剂成分有关的其他因素也有影响。
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引用次数: 11
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