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Pilot-scale case study on vanadium extraction from vanadium-bearing shale using suspension oxidation roasting-curing-leaching process 悬浮氧化焙烧-固化-浸出法从含钒页岩中提钒的中试研究
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-01 DOI: 10.1016/S1003-6326(25)66873-7
Zhe BAI , Jia-hao HE , Ming-xing WANG , Yue-xin HAN , Yong-sheng SUN , Shuai YUAN , Jian-ping JIN
Addressing the environmental issues of traditional vanadium extraction methods from vanadium-bearing shale, a highly efficient and clean suspension oxidation roasting-curing-leaching process was proposed and semi-industrial trials were conducted. Vanadium in raw ore mainly exists in sericite, roscoelite, and limonite, predominantly in the forms of V(III) and V(IV). Under the conditions of a feed rate of 30 kg/h, an air flow rate of 28.0 m3/h, an O2 flow rate of 4.0 m3/h, and a temperature of 900 °C in both the suspension furnace and fluidized reactor, the vanadium-bearing mica underwent dehydroxylation and transformed into illite-montmorillonite. These changes disrupted the crystal structure of mica, facilitating vanadium extraction. Compared to direct acid leaching, curing-leaching demonstrates better performance in vanadium extraction. Under the conditions of curing temperature of 130 °C, acid dosage of 40 wt.%, curing time of 6 h, and leaching time of 3 h, a V2O5 leaching efficiency of 83.92% was achieved.
针对传统含钒页岩提钒工艺存在的环境问题,提出了一种高效、清洁的悬浮氧化焙烧-固化-浸出工艺,并进行了半工业试验。原矿中的钒主要存在于绢云母、菱云母和褐铁矿中,主要以V(III)和V(IV)形态存在。在投料量为30 kg/h、空气流量为28.0 m3/h、氧气流量为4.0 m3/h、悬浮炉和流化反应器温度均为900℃的条件下,含钒云母进行脱羟基氧化转化为伊利石-蒙脱石。这些变化破坏了云母的晶体结构,有利于钒的提取。与直接酸浸相比,固化浸出的提钒效果更好。在固化温度为130℃、酸用量为40 wt.%、固化时间为6 h、浸出时间为3 h的条件下,V2O5的浸出率为83.92%。
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引用次数: 0
ZM51 magnesium alloy joint with high strength and thermalconductivity fabricated via friction stir welding and aging 采用搅拌摩擦焊和时效法制备高强度、高导热的ZM51镁合金接头
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-01 DOI: 10.1016/S1003-6326(25)66855-5
Xu ZHANG , Zhi WANG , Feng-ming QIANG , Wen WANG , Peng HAN , Ting ZHANG , Qiang LIU , Yi LIU , Ke-yue HUO , Kuai-she WANG , Ke QIAO
A ZM51 magnesium alloy joint with high intensity and thermal conductivity was fabricated using friction stir welding (FSW) followed by aging heat treatment (AG). During the FSW process, β′1 andβ′2 phases formed in the heat-affected zone (HAZ), yet new phases were absent in both the stirring zone (SZ) and thermal mechanical affected zone (TMAZ). After AG, numerousβ′1 andβ′2 phases emerged in the SZ and the TMAZ of the joint, while only theβ′2 phase precipitated in the HAZ. Due to precipitation strengthening, the average microhardness, yield strength and ultimate tensile strength of the joint reached up to 98%, 94% and 88% those of the base metal (BM), respectively. Notably, basal slip, and twinning at and were more prevalent in TMAZ, contributing to the joint’s fracture. Furthermore, the precipitation of β′1andβ′2 phases enhanced the joint’s thermal conductivity, averaging 121.7 W/(m·K), being 112% that of BM.
采用搅拌摩擦焊(FSW)和时效热处理(AG)制备了高强度、高导热的ZM51镁合金接头。在搅拌过程中,在热影响区(HAZ)形成了β′1和β′2相,而在搅拌区(SZ)和热机械影响区(TMAZ)均未形成新相。AG后,在接头的SZ和TMAZ中出现了大量的β ' 1和β ' 2相,而在HAZ中只有β ' 2相析出。由于析出强化,接头的平均显微硬度、屈服强度和极限抗拉强度分别达到母材(BM)的98%、94%和88%。值得注意的是,基底滑移和孪晶在TMAZ中更为普遍,这是导致关节骨折的原因。β′1和β′2相的析出提高了接头的导热系数,平均为121.7 W/(m·K),是BM的112%。
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引用次数: 0
Diffusion bonding of high Nb β/γ-TiAlintermetallics to Ni-based superalloy using Ti interlayer under pulse current 高Nb β/γ- tial金属间化合物与ni基高温合金在脉冲电流下的扩散键合
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-01 DOI: 10.1016/S1003-6326(25)66859-2
Lai-qi ZHANG , Kun HE , Qiang GAO
High Nb β/γ-TiAl (HNBG) intermetallics and Ni-based superalloy (IN718) were diffusion-bonded using pure Ti foil interlayer under pulse current. The microstructure, element segregation, and mechanical properties of HNBG/Ti/IN718 joint were investigated. The effect of Ti interlayer on microstructure and mechanical properties of the joint was discussed. The typical microstructure of HNBG/Ti/IN718 joint was HNBG//β/B2, τ3-NiAl3Ti2//α2-Ti3Al//α-Ti+δ-NiTi2, β-Ti//δ-NiTi2//β2-(Ni,Fe)Ti//Cr/Fe-rich η-Ni3Ti, η-Ni3Ti, α-Cr, δ-Ni3Nb//η-Ni3Ti, γ-Ni, δ-Ni3Nb//IN718. The gaps and Kirkendall voids exhibited a gradual disappearance with increasing bonding temperature. The mechanism of Cr, Fe and Nb elements segregation was that NiTi phase hindered the diffusion of them. The nano-indentation results demonstrated that diffusion zones on IN718 alloy side had higher hardness. The maximum shear strength of the joint (326 MPa) was achieved at bonding parameters of 850 °C, 20 min and 10 MPa. The fracture occurred in Zones IV and V, and the fracture modes were brittle fracture and cleavage fracture. The introduction of Ti interlayer resulted in improved microstructure and enhanced bonding strength of the joint.
在脉冲电流作用下,采用纯Ti箔层对高Nb β/γ-TiAl (HNBG)金属间化合物和ni基高温合金(IN718)进行了扩散键合。研究了HNBG/Ti/IN718接头的显微组织、元素偏析和力学性能。讨论了Ti中间层对接头组织和力学性能的影响。HNBG/Ti/IN718接头的典型显微组织为:HNBG//β/B2, τ3-NiAl3Ti2//α2-Ti3Al//α-Ti+δ-NiTi2, β-Ti//δ-NiTi2//β2-(Ni,Fe)Ti//Cr/Fe富η-Ni3Ti, η-Ni3Ti, α-Cr, δ-Ni3Nb//η-Ni3Ti, γ-Ni, δ-Ni3Nb//IN718。随着键合温度的升高,间隙和Kirkendall空洞逐渐消失。Cr、Fe和Nb元素偏析的机理是NiTi相阻碍了它们的扩散。纳米压痕结果表明,IN718合金侧的扩散区具有较高的硬度。当连接参数为850℃、20 min、10 MPa时,接头抗剪强度达到最大(326 MPa)。断裂发生在IV区和V区,断裂方式为脆性断裂和解理断裂。Ti中间层的引入改善了接头的微观组织,提高了接头的结合强度。
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引用次数: 0
Effects of sintering temperature on microstructural evolution and properties of Co1.5CrFeNi1.5Ti0.6 high-entropy alloy 烧结温度对Co1.5CrFeNi1.5Ti0.6高熵合金组织演变及性能的影响
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-01 DOI: 10.1016/S1003-6326(25)66862-2
Chao WANG , Wei-zheng AN , Qiang MA , Xiang WANG , Jia-xin LI , Zhao-yang LIANG , Qi-dong NIE
In order to develop a marine engineering material with excellent mechanical properties and corrosion resistance, a novel non-equiatomic Co1.5CrFeNi1.5Ti0.6 high-entropy alloy (HEA) was fabricated through mechanical alloying and spark plasma sintering. The results revealed that the sintering temperature significantly affected the microstructure and phase composition of the HEA owing to the diffusion rate, homogenization, and sluggish diffusion effect of metal atoms. At sintering temperatures below 1050 °C, HEA mainly consisted of face-centered cubic (FCC), Ni3Ti (ε), Ni2.67Ti1.33 (R), and Fe-Cr (σ) phases. The microstructure of alloy comprised coarse dendritic crystals, whose content and size gradually decreased with increasing sintering temperature. However, the HEA sintered above 1100 °C contained only fine equiaxed crystals. HEA sintered at 1100 °C featured only the FCC solid solution, while the ε-phase precipitated at temperatures above 1150 °C. At a sintering temperature of 1050 °C, the alloy microstructure consisted of short rod-like dendrites and fine equiaxed crystals. This alloy achieved the highest yield strength of 1198.71 MPa owing to the effects of precipitation strengthening and grain boundary strengthening. Meanwhile, HEA sintered above 1050 °C exhibited significantly improved corrosion resistance. Considering the microstructure, mechanical, and corrosion properties, 1050 °C was identified as the optimal sintering temperature for Co1.5CrFeNi1.5Ti0.6 HEA.
为了开发一种具有优异力学性能和耐腐蚀性能的海洋工程材料,通过机械合金化和火花等离子烧结制备了新型非等原子Co1.5CrFeNi1.5Ti0.6高熵合金(HEA)。结果表明,烧结温度对HEA的微观结构和相组成有显著影响,主要是由于金属原子的扩散速率、均匀化和缓慢扩散效应。烧结温度低于1050℃时,HEA主要由面心立方相(FCC)、Ni3Ti (ε)、Ni2.67Ti1.33 (R)和Fe-Cr (σ)相组成。合金的显微组织为粗枝晶,随着烧结温度的升高,其含量和尺寸逐渐减小。而在1100℃以上烧结的HEA只含有细小的等轴晶体。1100℃烧结的HEA只存在FCC固溶体,而1150℃以上烧结的HEA则有ε相析出。在1050℃的烧结温度下,合金组织由短棒状枝晶和细小等轴晶组成。由于析出强化和晶界强化的作用,合金的屈服强度达到了1198.71 MPa。同时,在1050℃以上烧结的HEA的耐蚀性显著提高。综合考虑微观组织、力学性能和腐蚀性能,确定1050℃为Co1.5CrFeNi1.5Ti0.6 HEA的最佳烧结温度。
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引用次数: 0
Recent progress on electrodeposition of metal/alloy films or coatings in deep eutectic solvents 在深共晶溶剂中电沉积金属/合金薄膜或涂层的研究进展
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-01 DOI: 10.1016/S1003-6326(25)66849-X
Man-peng LIN , Han-dong JIAO , Rui YUAN , Le-yang LI , Lin-lin WANG , Rui-yang SUN , Dong-hua TIAN , Shu-qiang JIAO
The development of low-energy consumption and environmentally friendly electrodeposition of metal/alloy films or coatings is presently one of the primary topics for the research community. For this purpose, deep eutectic solvents (DESs) are valued as electrolytes for their advantages of low operating temperature and wide electrochemical windows. At present, there is large amount of literature on this emerging field, but there are no specialized reviews of these studies. Here, after a brief introduction of DESs’ concept and history, we comprehensively reviewed the lastest progress on the metal/alloy electrodeposition in DESs. Additionally, we discussed the key influence factors of the electrodeposition process and analyzedthe corresponding mechanisms. Based on these, we emphasized the importance of the establishment of predictive models for dealing with the challenges in large-scale applications.
开发低能耗、环保的电沉积金属/合金薄膜或涂层是目前研究领域的主要课题之一。为此,深共晶溶剂(DESs)因其低工作温度和宽电化学窗口的优点而受到重视。目前,关于这一新兴领域的文献很多,但还没有专门的综述。本文在简要介绍电沉积技术的概念和发展历史的基础上,综述了电沉积技术在金属/合金电沉积中的最新研究进展。此外,讨论了电沉积过程的关键影响因素,并分析了相应的机理。在此基础上,我们强调了建立预测模型对于应对大规模应用挑战的重要性。
{"title":"Recent progress on electrodeposition of metal/alloy films or coatings in deep eutectic solvents","authors":"Man-peng LIN ,&nbsp;Han-dong JIAO ,&nbsp;Rui YUAN ,&nbsp;Le-yang LI ,&nbsp;Lin-lin WANG ,&nbsp;Rui-yang SUN ,&nbsp;Dong-hua TIAN ,&nbsp;Shu-qiang JIAO","doi":"10.1016/S1003-6326(25)66849-X","DOIUrl":"10.1016/S1003-6326(25)66849-X","url":null,"abstract":"<div><div>The development of low-energy consumption and environmentally friendly electrodeposition of metal/alloy films or coatings is presently one of the primary topics for the research community. For this purpose, deep eutectic solvents (DESs) are valued as electrolytes for their advantages of low operating temperature and wide electrochemical windows. At present, there is large amount of literature on this emerging field, but there are no specialized reviews of these studies. Here, after a brief introduction of DESs’ concept and history, we comprehensively reviewed the lastest progress on the metal/alloy electrodeposition in DESs. Additionally, we discussed the key influence factors of the electrodeposition process and analyzedthe corresponding mechanisms. Based on these, we emphasized the importance of the establishment of predictive models for dealing with the challenges in large-scale applications.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"35 9","pages":"Pages 2803-2821"},"PeriodicalIF":4.7,"publicationDate":"2025-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145247850","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of rapid cold stamping on microstructure and mechanical properties of spray-formed Al-Zn-Mg-Cu alloy 快速冷冲压对喷射成形Al-Zn-Mg-Cu合金组织和力学性能的影响
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-01 DOI: 10.1016/S1003-6326(25)66852-X
Cai-he FAN, Ji LI, Shuang-jun YANG, Ze-yi HU, Qin WU, Ling OU, Shuai WU
X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM) were used to systematically investigate the impact of rapid cold stamping on microstructural evolution and mechanical properties of spray-formed Al-Zn-Mg-Cu alloys under ambient conditions. The results reveal that the dislocation density increases with successive cold stamping passes, the volume fraction of the secondary phase (Mg(Zn,Cu,Al)₂) increases from 15.64% to 23.94%, and the average size decreases from 1.41 to 0.75 μm. The pinning effect of the secondary phases on dislocations promotes a significant transformation from low-angle grain boundaries to high-angle grain boundaries, resulting in the average grain size decreasing from 5.75 to 0.97 μm. The strength and hardness of the samples increase with successive cold stamping passes, which is attributed to the synergistic effects of dislocation strengthening, grain boundary strengthening, and secondary phase strengthening.
采用x射线衍射(XRD)、扫描电镜(SEM)、能谱(EDS)、电子背散射衍射(EBSD)和透射电镜(TEM)等技术,系统研究了常温下快速冷冲压对喷涂成形Al-Zn-Mg-Cu合金组织演变和力学性能的影响。结果表明:随着次次的增加,位错密度增大,二次相(Mg(Zn,Cu,Al) 2)的体积分数从15.64%增加到23.94%,平均尺寸从1.41 μm减小到0.75 μm;二次相对位错的钉住作用促进了低角度晶界向高角度晶界的转变,平均晶粒尺寸从5.75 μm减小到0.97 μm。随着冷冲压次数的增加,合金的强度和硬度均有所提高,这是位错强化、晶界强化和二次相强化共同作用的结果。
{"title":"Effect of rapid cold stamping on microstructure and mechanical properties of spray-formed Al-Zn-Mg-Cu alloy","authors":"Cai-he FAN,&nbsp;Ji LI,&nbsp;Shuang-jun YANG,&nbsp;Ze-yi HU,&nbsp;Qin WU,&nbsp;Ling OU,&nbsp;Shuai WU","doi":"10.1016/S1003-6326(25)66852-X","DOIUrl":"10.1016/S1003-6326(25)66852-X","url":null,"abstract":"<div><div>X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM) were used to systematically investigate the impact of rapid cold stamping on microstructural evolution and mechanical properties of spray-formed Al-Zn-Mg-Cu alloys under ambient conditions. The results reveal that the dislocation density increases with successive cold stamping passes, the volume fraction of the secondary phase (Mg(Zn,Cu,Al)₂) increases from 15.64% to 23.94%, and the average size decreases from 1.41 to 0.75 μm. The pinning effect of the secondary phases on dislocations promotes a significant transformation from low-angle grain boundaries to high-angle grain boundaries, resulting in the average grain size decreasing from 5.75 to 0.97 μm. The strength and hardness of the samples increase with successive cold stamping passes, which is attributed to the synergistic effects of dislocation strengthening, grain boundary strengthening, and secondary phase strengthening.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"35 9","pages":"Pages 2846-2858"},"PeriodicalIF":4.7,"publicationDate":"2025-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145247853","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Preparation of porous α-Ga2O3 nanowires by dealloying of Ga-based liquid metals to enhance cycling stability for lithium storage 用镓基液态金属合金化法制备多孔α-Ga2O3纳米线,提高储锂循环稳定性
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-09-01 DOI: 10.1016/S1003-6326(25)66867-1
Chang LUO , Zi-gang WANG , Yi-chao WANG , Shuai-ju MENG , Hui YU , Wei-min ZHAO , Chun-ling QIN , Zhi-feng WANG
Ga2O3 is considered a potentialanode material for next-generation lithium-ion batteries due to its high theoretical capacity and unique self-healing capability. To develop a novel preparation method and in-depth understanding of the electrochemical reaction mechanism of Ga2O3, a brand-new liquid-liquid dealloying strategy was exploited to construct porous α-Ga2O3 nanowire networks. Profiting from the well-designed porous structure, the material exhibits impressive cycling stability of a reversible capacity of 603.9 mA·h/g after 200 cycles at 1000 mA/g and a capacity retention of 125.2 mA·h/g after 100 cycles at 0.5C when assembling to Ga2O3//LiFePO4 full cells. The lithiation/delithiation reaction mechanism of the porous Ga2O3 anodes is further revealed by ex-situ Raman, XRD, TEM measurements, and density functional theoretical (DFT) calculations, which establishes a correlation between the electrochemical performance and the phase transition from α-Ga2O3 to β-Ga2O3 during cycling.
由于具有较高的理论容量和独特的自愈能力,Ga2O3被认为是下一代锂离子电池的潜在负极材料。为了开发新的制备方法和深入了解Ga2O3的电化学反应机理,采用一种全新的液-液脱合金策略构建多孔α-Ga2O3纳米线网络。由于设计良好的多孔结构,该材料在1000 mA/g下循环200次后的可逆容量为603.9 mA·h/g,在0.5C下循环100次后的容量保持为125.2 mA·h/g,当组装成Ga2O3//LiFePO4充满电池时。通过非原位拉曼、XRD、TEM和密度泛函理论(DFT)等手段进一步揭示了多孔Ga2O3阳极的锂化/去锂化反应机理,建立了循环过程中从α-Ga2O3到β-Ga2O3相变与电化学性能之间的相关性。
{"title":"Preparation of porous α-Ga2O3 nanowires by dealloying of Ga-based liquid metals to enhance cycling stability for lithium storage","authors":"Chang LUO ,&nbsp;Zi-gang WANG ,&nbsp;Yi-chao WANG ,&nbsp;Shuai-ju MENG ,&nbsp;Hui YU ,&nbsp;Wei-min ZHAO ,&nbsp;Chun-ling QIN ,&nbsp;Zhi-feng WANG","doi":"10.1016/S1003-6326(25)66867-1","DOIUrl":"10.1016/S1003-6326(25)66867-1","url":null,"abstract":"<div><div>Ga<sub>2</sub>O<sub>3</sub> is considered a potentialanode material for next-generation lithium-ion batteries due to its high theoretical capacity and unique self-healing capability. To develop a novel preparation method and in-depth understanding of the electrochemical reaction mechanism of Ga<sub>2</sub>O<sub>3</sub>, a brand-new liquid-liquid dealloying strategy was exploited to construct porous <em>α</em>-Ga<sub>2</sub>O<sub>3</sub> nanowire networks. Profiting from the well-designed porous structure, the material exhibits impressive cycling stability of a reversible capacity of 603.9 mA·h/g after 200 cycles at 1000 mA/g and a capacity retention of 125.2 mA·h/g after 100 cycles at 0.5<em>C</em> when assembling to Ga<sub>2</sub>O<sub>3</sub>//LiFePO<sub>4</sub> full cells. The lithiation/delithiation reaction mechanism of the porous Ga<sub>2</sub>O<sub>3</sub> anodes is further revealed by ex-situ Raman, XRD, TEM measurements, and density functional theoretical (DFT) calculations, which establishes a correlation between the electrochemical performance and the phase transition from <em>α</em>-Ga<sub>2</sub>O<sub>3</sub> to <em>β</em>-Ga<sub>2</sub>O<sub>3</sub> during cycling.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"35 9","pages":"Pages 3074-3092"},"PeriodicalIF":4.7,"publicationDate":"2025-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145248054","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Wide-azimuth CSEM detection utilizing horizontal and total magnetic field intensities 利用水平和总磁场强度的宽方位CSEM探测
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-08-01 DOI: 10.1016/S1003-6326(25)66844-0
Di-quan LI , Yun-qi ZHU , Wei-tian WU , Yan-fang HU , Tie-gang TONG
Traditional controlled source electromagnetic methods (CSEM) typically collect specific single-component of the total magnetic field intensity, leading to zero-value bands, narrow azimuthal detection ranges, and angular detections. An innovative detection strategy that utilized both the horizontal and total magnetic field intensities was introduced in this work. Numerical simulations were conducted to analyze the impact of sensor angular deviations on single-component and horizontal magnetic field intensities. Notably, the horizontal magnetic field intensity remains unaffected by horizontal angle deviations, while the total magnetic field shows resilience to all angular deviations. Theoretically, orthogonal magnetic sensors could facilitate wide-azimuth magnetic field detection. Results from field experiments revealed a pronounced anomaly response of both the horizontal and total magnetic field intensities to underground caverns. These experiments demonstrated a significant reduction in issues related to angular deviations in magnetic sensors and confirmed the feasibility of wide-azimuth magnetic field detection. The proposed wide-azimuth detection method has the potential to extend the detectable angle from that of CSEM to 360°, resolves the issue of angular deviation of magnetic sensors, and thus improves the detection accuracy.
传统的可控源电磁方法(CSEM)通常采集总磁场强度的特定单分量,导致零值带,方位角探测范围窄,角度探测。介绍了一种利用水平磁场强度和总磁场强度的创新探测策略。通过数值模拟分析了传感器角度偏差对单分量和水平磁场强度的影响。值得注意的是,水平磁场强度不受水平角度偏差的影响,而总磁场对所有角度偏差都表现出弹性。理论上,正交磁传感器可以方便地进行宽方位磁场检测。野外实验结果表明,水平磁场强度和总磁场强度对地下洞室均有明显的异常响应。这些实验表明,显著减少了与磁传感器的角度偏差有关的问题,并证实了宽方位磁场检测的可行性。所提出的宽方位角检测方法有可能将CSEM的检测角度扩展到360°,解决了磁传感器的角度偏差问题,从而提高了检测精度。
{"title":"Wide-azimuth CSEM detection utilizing horizontal and total magnetic field intensities","authors":"Di-quan LI ,&nbsp;Yun-qi ZHU ,&nbsp;Wei-tian WU ,&nbsp;Yan-fang HU ,&nbsp;Tie-gang TONG","doi":"10.1016/S1003-6326(25)66844-0","DOIUrl":"10.1016/S1003-6326(25)66844-0","url":null,"abstract":"<div><div>Traditional controlled source electromagnetic methods (CSEM) typically collect specific single-component of the total magnetic field intensity, leading to zero-value bands, narrow azimuthal detection ranges, and angular detections. An innovative detection strategy that utilized both the horizontal and total magnetic field intensities was introduced in this work. Numerical simulations were conducted to analyze the impact of sensor angular deviations on single-component and horizontal magnetic field intensities. Notably, the horizontal magnetic field intensity remains unaffected by horizontal angle deviations, while the total magnetic field shows resilience to all angular deviations. Theoretically, orthogonal magnetic sensors could facilitate wide-azimuth magnetic field detection. Results from field experiments revealed a pronounced anomaly response of both the horizontal and total magnetic field intensities to underground caverns. These experiments demonstrated a significant reduction in issues related to angular deviations in magnetic sensors and confirmed the feasibility of wide-azimuth magnetic field detection. The proposed wide-azimuth detection method has the potential to extend the detectable angle from that of CSEM to 360°, resolves the issue of angular deviation of magnetic sensors, and thus improves the detection accuracy.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"35 8","pages":"Pages 2734-2746"},"PeriodicalIF":4.7,"publicationDate":"2025-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144916707","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of different preheating treatments on dynamic recrystallization behavior of hot-compressed Mg−Gd−Y−Zn−Zr alloy 不同预热处理对热压Mg−Gd−Y−Zn−Zr合金动态再结晶行为的影响
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-08-01 DOI: 10.1016/S1003-6326(25)66831-2
Liang LIU, Zhi-min ZHANG, Yong XUE
A Mg−13Gd−4Y−2Zn−0.5Zr (wt.%) alloy was selected as the experimental material. After preheating, initial microstructures with different long-period stacking ordered (LPSO) phase and β’ phase distributions were obtained, and hot compression experiments were conducted. The effects of secondary phases on microstructure and dynamic recrystallization (DRX) behavior were investigated. The results revealed that the average grain size decreased from 70.93 to 31.53 μm, and the DRX volume fraction increased from 20.3% to 40.1% after the pre-annealing treatment. The average grain size of Sample S0 (pre-aging) decreased to 39.29 μm, and the DRX volume fraction increased by 79.8%, whereas the average grain size of Samples S1−S7 (pre-annealing + aging) slightly increased, and the DRX volume fraction slightly decreased. With increasing pre-annealing time, the width of the lamellar LPSO phase increased, which generated less dynamic precipitation during deformation and weakened the pinning effect. The DRX mechanism transformed from continuous dynamic recrystallization (CDRX, pre-homogenization sample) to particle-stimulated nucleation (PSN) + discontinuous dynamic recrystallization (DDRX, pre-annealing sample). After the pre-aging treatment, the reticular structure effectively pinned the dislocations and delayed the nucleation and growth of DRX grains. The DRX mechanism changed from the original CDRX+PSN (pre-aging sample) to DDRX (pre-annealing + aging sample).
选用Mg−13Gd−4Y−2Zn−0.5Zr (wt.%)合金作为实验材料。经过预热,得到了具有不同长周期堆积有序相(LPSO)和β′相分布的初始组织,并进行了热压缩实验。研究了二次相对合金显微组织和动态再结晶行为的影响。结果表明:经预退火处理后,平均晶粒尺寸从70.93 μm减小到31.53 μm, DRX体积分数从20.3%增加到40.1%;预时效后,样品S0的平均晶粒尺寸减小至39.29 μm, DRX体积分数增加79.8%;而预退火+时效后,样品S1 ~ S7的平均晶粒尺寸略有增大,DRX体积分数略有降低。随着预退火时间的延长,层状LPSO相宽度增大,变形过程中产生的动态析出减少,钉住效果减弱。DRX机制由连续动态再结晶(CDRX,预均质样品)转变为颗粒激发成核(PSN) +不连续动态再结晶(DDRX,预退火样品)。预时效处理后,网状结构有效地抑制了位错,延缓了DRX晶粒的形核和长大。DRX机制由原来的CDRX+PSN(预时效样品)转变为DDRX(预退火+时效样品)。
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引用次数: 0
Integral casting of Ni-based superalloy melt and Nb-pretreated SiCf/SiC composite ni基高温合金熔体与nb预处理SiCf/SiC复合材料的整体铸造
IF 4.7 1区 材料科学 Q1 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2025-08-01 DOI: 10.1016/S1003-6326(25)66838-5
Guo-biao LIN , Fu-hu ZHU , Jing-yu LIU , Peng LIU , Kai-xuan CHEN
A practical process method for precise integration of SiCf/SiC composite (CMC) and a Ni-based superalloy (K403) was proposed in this study. It involves Nb coating pretreatment of the CMC via the chemical vapor deposition (CVD) at 1000 °C and subsequent integral precision casting between the pretreated CMC and the K403 superalloy melt. The method solves the difficulty for the dissimilar material to be cast together, forming a robust bonding interface with an average shear strength of 94.8 MPa at room temperature. During the pretreatment process, the Nb reacted with the CMC, forming a reactive coating with the microstructure composed of NbC, Nb2C and Nb5Si3 phases. In the following integral casting, the Nb reactive coating effectively blocked detrimental graphitization reaction between the Ni element in the superalloy melt and the CMC, and mitigated the interface thermal stress generated by both the mismatch of thermal expansion coefficients and temperature difference, resulting in the increase of interfacial strength. The typical interfacial microstructure consists of the CMC, NbC, NbSi2/NbC, SiC, NbSi2, Nb2C, Nb5Si3, Al4C3, Nb2Al/γ/γ’ and MC (M=W, Mo, Ti). A formula for estimating the interfacial thermal stress of an integrated cast was derived.
提出了一种SiCf/SiC复合材料(CMC)与ni基高温合金(K403)精密集成的实用工艺方法。它包括通过化学气相沉积(CVD)在1000°C下对CMC进行Nb涂层预处理,然后在预处理CMC和K403高温合金熔体之间进行整体精密铸造。该方法解决了异种材料铸造在一起的困难,形成了一个坚固的结合界面,室温下平均抗剪强度为94.8 MPa。在预处理过程中,Nb与CMC发生反应,形成由NbC、Nb2C和Nb5Si3相组成的活性涂层。在随后的整体铸造中,Nb反应涂层有效阻断了高温合金熔体中Ni元素与CMC之间的有害石墨化反应,减轻了热膨胀系数失配和温差所产生的界面热应力,从而提高了界面强度。典型的界面微观结构由CMC、NbC、NbSi2/NbC、SiC、NbSi2、Nb2C、Nb5Si3、Al4C3、Nb2Al/γ/γ′和MC (M=W、Mo、Ti)组成。推导了整体铸件界面热应力的计算公式。
{"title":"Integral casting of Ni-based superalloy melt and Nb-pretreated SiCf/SiC composite","authors":"Guo-biao LIN ,&nbsp;Fu-hu ZHU ,&nbsp;Jing-yu LIU ,&nbsp;Peng LIU ,&nbsp;Kai-xuan CHEN","doi":"10.1016/S1003-6326(25)66838-5","DOIUrl":"10.1016/S1003-6326(25)66838-5","url":null,"abstract":"<div><div>A practical process method for precise integration of SiC<sub>f</sub>/SiC composite (CMC) and a Ni-based superalloy (K403) was proposed in this study. It involves Nb coating pretreatment of the CMC via the chemical vapor deposition (CVD) at 1000 °C and subsequent integral precision casting between the pretreated CMC and the K403 superalloy melt. The method solves the difficulty for the dissimilar material to be cast together, forming a robust bonding interface with an average shear strength of 94.8 MPa at room temperature. During the pretreatment process, the Nb reacted with the CMC, forming a reactive coating with the microstructure composed of NbC, Nb<sub>2</sub>C and Nb<sub>5</sub>Si<sub>3</sub> phases. In the following integral casting, the Nb reactive coating effectively blocked detrimental graphitization reaction between the Ni element in the superalloy melt and the CMC, and mitigated the interface thermal stress generated by both the mismatch of thermal expansion coefficients and temperature difference, resulting in the increase of interfacial strength. The typical interfacial microstructure consists of the CMC, NbC, NbSi<sub>2</sub>/NbC, SiC, NbSi<sub>2</sub>, Nb<sub>2</sub>C, Nb<sub>5</sub>Si<sub>3</sub>, Al<sub>4</sub>C<sub>3</sub>, Nb<sub>2</sub>Al/<em>γ</em>/<em>γ’</em> and MC (M=W, Mo, Ti). A formula for estimating the interfacial thermal stress of an integrated cast was derived.</div></div>","PeriodicalId":23191,"journal":{"name":"Transactions of Nonferrous Metals Society of China","volume":"35 8","pages":"Pages 2652-2665"},"PeriodicalIF":4.7,"publicationDate":"2025-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144916839","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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Transactions of Nonferrous Metals Society of China
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