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2019 International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering (QR2MSE)最新文献

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Optimal Design of-the Accelerated Degradation Experiment by Monte Carlo Method and Genetic Algorithm 基于蒙特卡罗方法和遗传算法的加速退化实验优化设计
Jiantao Li, Yue Wang, Huanan Cui, Dayu Zhang, Hongqi Zhang, Song Zhang, He Wang
There are extensive applications of accelerated degradation test in predicting the lifetime distribution of highly reliable products. The precision of the estimation can be improved by optimizing the experimental design of the accelerated degradation test. However, the complexity of the analytical method prevents the optimization algorithm from extensive application. In this work, a two-step method, based on Monte Carlo simulation and multi-objective genetic algorithm, is presented to optimize the accelerated degradation test, where the degradation rate follows a lognormal distribution. Then, a numerical example is provided to illustrate the method. The result of simulation and sensitivity analysis shows the optimized sample allocation ratio is closely related to the random measurement error.
加速退化试验在高可靠性产品寿命分布预测中有着广泛的应用。通过优化加速退化试验的实验设计,可以提高估计的精度。然而,分析方法的复杂性阻碍了优化算法的广泛应用。本文提出了一种基于蒙特卡罗模拟和多目标遗传算法的两步优化加速退化试验方法,其中退化率服从对数正态分布。最后通过数值算例对该方法进行了说明。仿真和灵敏度分析结果表明,优化后的样本分配比例与随机测量误差密切相关。
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引用次数: 0
Sawing Test Analysis and Reliability Verification of Salix 柳条锯切试验分析及可靠性验证
Zhi-gang Liu, Zhongxiang Ma, C. Pei, Gengjin Sui, Zhen Ji
Aiming at the Salix sawing process because of the unreasonable parameters caused by the cutting effect is poor, saw severe wear and due to the high-speed rotation of the safety problem of high energy consumption, the use of indoor cutting test bench simulation of field work in low speed circumstances. Based on Box-Behnken central combination test method, a multivariate mathematical regression model was established by taking the sawing speed, feed speed and the number of saw blade teeth as the influencing factors, and the sawing power and the sawing surface quality score as the objective function. The results show that the notable order of sawing power influence is sawing speed, feed speed and number of saw blade teeth; the notable order of sawing surface quality score is feed speed, sawing speed and number of saw blade teeth; the optimal combination of working parameters is sawing speed 850 r/min, feed speed 15 mm/s and number of teeth 100 T. Under this combination, sawing power and sawing surface quality score are 156.6W and 81 points. The reliability of the mathematical model is described by probability and data statistics. The relative error of reliability test is used as the evaluation index. The optimized parameter combination is basically accurate, and the established mathematical model meets the reliability requirements.
针对柳树锯切过程中由于参数不合理造成的锯切效果差、锯片磨损严重以及由于高速旋转造成的能耗高的安全问题,利用室内锯切试验台模拟低速情况下的现场工作。基于Box-Behnken中心组合检验方法,以锯切速度、进给速度和锯片齿数为影响因素,以锯切功率和锯切表面质量分数为目标函数,建立了多元数学回归模型。结果表明:锯切功率影响最大的顺序为锯切速度、进给速度和锯片齿数;锯切表面质量得分显著的顺序为进给速度、锯切速度和锯片齿数;最佳工作参数组合为锯切速度850 r/min,进给速度15 mm/s,齿数100 t。在此组合下,锯切功率和锯切表面质量得分分别为156.6W和81分。用概率和数据统计来描述数学模型的可靠性。采用信度试验的相对误差作为评价指标。优化后的参数组合基本准确,建立的数学模型满足可靠性要求。
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引用次数: 1
Performance Optimization of Aero Turboshaft Engine Based on Bayesian Network 基于贝叶斯网络的航空涡轮轴发动机性能优化
Yu-hang Wang, Zhen Zhang, S. Si, Z. Cai
The aero turboshaft engine is mainly used in helicopters. As a power unit that drives the rotor to generate lift and propulsion, it has been rapidly developed in recent years. When the power of the turboshaft engine meets the conditions of use, the key section temperature often exceeds the threshold. As another important indicator of engine performance, it will affect the safety of the whole machine. This situation has become the primary problem for the current turboshaft engine manufacturers. In this paper, based on the collected data of a certain type of turboshaft engines, according to the manufacturer’s suggestions, three component size variables are extracted firstly. They have been confirmed to affect the engine power and the key section temperature. Then, based on Bayesian network, the engine performance models are established for power and the key section temperature respectively. Finally, after validity verification, the production optimization table and transition optimization matrix are proposed. From them, some effective suggestions are also given for the optimization of engine performance.
航空涡轮轴发动机主要用于直升机。作为一种驱动转子产生升力和推进力的动力单元,近年来得到了迅速的发展。当涡轮轴发动机的功率满足使用条件时,关键截面温度往往超过阈值。作为发动机性能的另一个重要指标,它将影响到整机的安全性。这种情况已成为当前涡轮轴发动机生产厂家面临的首要问题。本文在收集某型涡轴发动机数据的基础上,根据制造商的建议,首先提取了三个部件尺寸变量。它们已被证实会影响发动机功率和关键部位的温度。然后,基于贝叶斯网络分别建立了发动机功率和关键截面温度的性能模型。最后,经过有效性验证,提出了生产优化表和过渡优化矩阵。并对发动机性能的优化提出了一些有效的建议。
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引用次数: 0
Degradation Study of 830nm Laser Diodes Based on PSpice Model and Accelerated Tests 基于PSpice模型和加速试验的830nm激光二极管降解研究
Peng Yang, Guishan Wang, Weiguo Wu, J. Qiu
The signatures and trend of degradation of 830 nm coaxial double heterojunction laser diode (DHLD) are studied by PSpice model simulation and accelerated degradation test. The relationships among temperature rise, degradation modes and signatures are revealed. Firstly, the mechanism of active region defect growth (ARDG) and cavity surface oxidation (CSO) are analyzed, and the causal relationship between temperature rise and CSO is revealed. Then, an equivalent circuit model of LD is constructed by PSpice software, and the simulation results show that the ARDG will cause the threshold current of P(I) curve to increase and the CSO will cause the slope to decrease. Finally, an accelerated degradation experimental platform is constructed, and the accelerated degradation tests are carried out on Sharp's 830 nm LD. The experimental results show that the temperature rise will cause the deterioration of CSO, but has no significant effect on ARDG.
通过PSpice模型仿真和加速降解试验,研究了830 nm同轴双异质结激光二极管(DHLD)的降解特征和降解趋势。揭示了温升、降解模式和特征之间的关系。首先分析了活性区缺陷生长(ARDG)和空腔表面氧化(CSO)的机理,揭示了温度升高与CSO之间的因果关系。然后,利用PSpice软件构建LD等效电路模型,仿真结果表明,ARDG会使P(I)曲线的阈值电流增大,而CSO会使斜率减小。最后搭建了加速降解实验平台,并在Sharp的830 nm LD上进行了加速降解实验。实验结果表明,温度升高会导致CSO的劣化,但对ARDG没有显著影响。
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引用次数: 0
Crosstalk Simulation Analysis of Complete Transmission Path Based on HFSS 基于HFSS的全传输路径串扰仿真分析
Zhimao Ming, Mingjun Liang, Genxin Huang, Yudong Lu
The crosstalk simulation analysis model complete transmission path is established by HFSS. Based on this model, the near end crosstalk S13 and far end crosstalk S14 of each frequency are obtained. The influence of the maximum radial size of the BGA solder joint, the height of BGA solder joint, the size of the BGA welding disk on the near end crosstalk S13 and the far end crosstalk S14 of the complete transmission path are analyzed. It is found that the crosstalk between two complete transmission paths varies with signal frequency, the maximum radial size of BGA solder joint, solder height and diameter of solder pads.
利用HFSS建立了全传输路径串扰仿真分析模型。基于该模型,得到了各频率的近端串扰S13和远端串扰S14。分析了BGA焊点最大径向尺寸、BGA焊点高度、BGA焊盘尺寸对整个传输路径近端串扰S13和远端串扰S14的影响。研究发现,两完整传输路径之间的串扰随信号频率、BGA焊点最大径向尺寸、焊点高度和焊盘直径的变化而变化。
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引用次数: 0
Effective Fault Localization using an Ensemble Classifier 基于集成分类器的有效故障定位
Arpita Dutta, Nishant Pant, Pabitra Mitra, R. Mall
Fault localization is possibly the most time consuming and tedious task in the process of program debugging. To alleviate this issue, we propose an ensemble of fault localization techniques. In our proposed ensemble technique, we have used DStar and Tarantula from the spectrum based fault localization family. Along with these two methods, BPNN and RBFNN are used from neural network based fault localization techniques. We also propose a novel CNN based fault localization method to strengthen the proposed ensemble classifier. We have proposed a new metric to measure the effectiveness of fault localization techniques more accurately. On an average, our proposed ensemble method is 16.76% to 38.47% more effective than the existing fault localization techniques.
故障定位可能是程序调试过程中最耗时、最繁琐的工作。为了解决这个问题,我们提出了一套故障定位技术。在我们提出的集成技术中,我们使用了基于频谱的故障定位族中的DStar和Tarantula。在这两种方法的基础上,采用了基于神经网络的故障定位技术中的BPNN和RBFNN。我们还提出了一种新的基于CNN的故障定位方法来增强所提出的集成分类器。为了更准确地衡量故障定位技术的有效性,我们提出了一个新的度量标准。与现有的故障定位方法相比,集成方法的定位效率平均提高了16.76% ~ 38.47%。
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引用次数: 2
Operational Reliability Evaluation Method of Production Systems Based on Multistate Production Network 基于多状态生产网络的生产系统运行可靠性评估方法
Xiaodong Wang, Jin-Cheng Wang, Tiejun Ma, Hangong Wang, Zhaojun Hao
Accurate reliability evaluation method play a vital role in production scheduling and equipment science maintenance decisions. However, with the advent of Industry 4.0, the structure and function of modern industrial systems have become more complex. The traditional reliability evaluation method cannot accurately describe the operating state of the production system because it cannot accurately reflect the multistate characteristics. To solve this phenomenon, a novel operational reliability evaluation method for production systems was proposed. Firstly, according to the multistate characteristics of the production system, the new concept of operational reliability is proposed. Secondly, based on the operating characteristics of the production system, a multistate production network that comprehensively analyzes the machine performance state, task execution state and product quality state is proposed, to reduce the complexity of the operation. Third, an operational reliability evaluation process for multistate production systems is proposed based on multistate production network and Markov model. Finally, the effectiveness of the proposed method is demonstrated using the case of the ferrite phase shifting unit production system.
准确的可靠性评估方法在生产调度和设备科学维修决策中起着至关重要的作用。然而,随着工业4.0的到来,现代工业系统的结构和功能变得更加复杂。传统的可靠性评估方法由于不能准确地反映生产系统的多状态特性,不能准确地描述生产系统的运行状态。针对这一现象,提出了一种新的生产系统运行可靠性评估方法。首先,根据生产系统的多状态特性,提出了运行可靠性的新概念;其次,根据生产系统的运行特点,提出了一种综合分析机器性能状态、任务执行状态和产品质量状态的多状态生产网络,以降低运行的复杂性;第三,提出了一种基于多状态生产网络和马尔可夫模型的多状态生产系统运行可靠性评估方法。最后,以铁氧体相移单元生产系统为例,验证了该方法的有效性。
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引用次数: 0
Real-Time Monitoring of Tool Wear in High-Speed Milling of Aircraft Structural Parts 飞机结构件高速铣削过程中刀具磨损的实时监测
B. Pang, Shijie Guo, Jing-Lei Wang, Hai-Bin Li
Aeronautical parts, especially aircraft structures such as landing gear, are usually made of TC18 titanium alloys and other difficult-to-machine materials. The requirements for milling cutters are very high, so the price of cutters is relatively high. However, most of the blanks of aircraft structural parts are made of imported aluminium and titanium alloys, which have high cost. In order to ensure the processing accuracy, the cutting tools have to be replaced frequently. This will cause waste and increase the manufacturing cost because the actual life of the cutting tools is not fully utilized. At the same time, due to the closed high-end CNC milling machine or processing center processing, operators can not observe the actual cutting tool processing situation, can only judge the timing of tool change by experience, can not guarantee the high-quality and efficient processing of parts. So tool wear condition monitoring is a key technology in aircraft structural parts processing. Aiming at the situation that there is no theoretical data to guide tool changing in the process of high efficiency milling of aircraft structural parts, the tool wear monitoring system based on acoustic emission technology is designed according to the characteristics of acoustic emission signal. In this paper, the effects of spindle speed, feed speed, cutting width and tool wear on AE signal are studied by orthogonal experiment. The results show that tool wear has the greatest influence on the signal, followed by spindle speed and feed, and cutting width has the least influence on the signal.
航空部件,特别是飞机结构,如起落架,通常由TC18钛合金和其他难以加工的材料制成。对铣刀的要求非常高,所以铣刀的价格也比较高。然而,飞机结构件的毛坯大多采用进口铝、钛合金,成本较高。为了保证加工精度,刀具必须经常更换。这样会造成浪费,增加制造成本,因为刀具的实际寿命没有得到充分利用。同时,由于高端数控铣床或加工中心的封闭加工,操作人员无法观察到实际的刀具加工情况,只能凭经验判断换刀时机,无法保证零件的高质量、高效率加工。因此刀具磨损状态监测是飞机结构件加工中的一项关键技术。针对飞机结构件高效铣削过程中没有理论数据指导换刀的情况,根据声发射信号的特点,设计了基于声发射技术的刀具磨损监测系统。通过正交试验,研究了主轴转速、进给速度、切削宽度和刀具磨损对声发射信号的影响。结果表明:刀具磨损对信号的影响最大,其次是主轴转速和进给量,切削宽度对信号的影响最小;
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引用次数: 0
A Rosenblatt Transformation Method Based on Copula Function for Solving Structural Reliability 基于Copula函数的Rosenblatt变换方法求解结构可靠度
Juan Du, Haibin Li
Rosenblatt transformation is a general method for transforming a group of non-normal random variables into a group of equivalent independent normal random variables. However, this method is not suitable for the problem of unknown joint distribution function. In view of the above problems, the joint distribution function is constructed by the Copula function in this paper, and the transformation problem of correlation non-normal variables to independent normal variables is solved. Firstly, the Copula function is used to construct the joint distribution function of correlation variables. It includes the solution of Copula function correlation parameters and the selection of correlation structure types between variables. Secondly, the Copula function is introduced into Rosenblatt transformation to obtain the conditional distribution function of variables,. The correlation variables can be transformed into independent variables. Finally, the structural reliability problem with correlation random variables is analyzed. The feasibility of the proposed method is verified by the specific examples.
Rosenblatt变换是将一组非正态随机变量转化为一组等价的独立正态随机变量的一般方法。然而,该方法不适用于未知联合分布函数的问题。针对上述问题,本文利用Copula函数构造了联合分布函数,解决了相关非正态变量到独立正态变量的转换问题。首先,利用Copula函数构造相关变量的联合分布函数。包括Copula函数相关参数的求解和变量间相关结构类型的选择。其次,在Rosenblatt变换中引入Copula函数,得到变量的条件分布函数。相关变量可以转化为自变量。最后,分析了具有相关随机变量的结构可靠度问题。通过具体算例验证了所提方法的可行性。
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引用次数: 3
The Application of IoT Technology to a Manufacturing Process: Case Study 物联网技术在制造过程中的应用:案例研究
Khaldoon Hijazin, Tieling Zhang
The internet of things (IoT) has become an important technology in our life. It is considered as an enhancing feature which could improve the quality of communications if it is applied in the right way. However, if the IoT is not well designed or designed with complicated models, it will result in not easy application so that technicians and engineers will avoid using it. In this paper, a model of IoT utilized in manufacturing industry is illustrated to show the importance of its application. It shows how the IoT is applied in its simplest form through developing a production system in a food factory. One manufacturing line is studied, which is a teacake manufacturing line in a factory in Jordan. After analyzing the production data of the production system and considering the minimum resources required for the production, a model is introduced with programming to show how a proper design of the IoT can help reduce the cost of the production with appropriate human resource planning and reduced cycle time in producing each batch of the Sambo teacakes. Finally, this paper indicates that IoT is a critical technology in manufacturing, which could help the industry to make the entire strategy in order to build and maintain a sustainable and competitive position in the market.
物联网(IoT)已经成为我们生活中的一项重要技术。它被认为是一种增强特性,如果应用得当,可以提高通信质量。但是,如果物联网设计不好,或者模型设计复杂,就会导致应用不方便,技术人员和工程师会避免使用它。本文以物联网在制造业中的应用为例,说明了物联网应用的重要性。它展示了如何通过在食品厂开发生产系统以最简单的形式应用物联网。以约旦某工厂的一条茶饼生产线为研究对象。在分析了生产系统的生产数据并考虑到生产所需的最小资源后,引入了一个具有编程的模型,以展示物联网的适当设计如何通过适当的人力资源规划和缩短生产每批Sambo茶饼的周期时间来帮助降低生产成本。最后,本文指出物联网是制造业的一项关键技术,它可以帮助行业制定整个战略,以建立和保持可持续的市场竞争地位。
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引用次数: 1
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2019 International Conference on Quality, Reliability, Risk, Maintenance, and Safety Engineering (QR2MSE)
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