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Strengthening of A Ni–W coating by laser processing 激光强化Ni-W涂层
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-110-2-36-43
A. V. Krasikov, M. Markov, M. Merkulova, M. Staritsyn
Calorimetric studies show that the nanocrystalline coating Ni–37 wt. %W produced by electrodeposition does not undergo phase transformations up to a temperature of 1000°C. Laser processing affects the properties of coatings, and in the selected mode leads to a significant grain growth in the coating, without affecting its chemical composition. At a certain energy input, a notable increase in the microhardness of the coating was revealed.
量热研究表明,电沉积制备的Ni-37 wt. %W纳米晶涂层在1000°C的温度下不会发生相变。激光加工影响涂层的性能,并且在所选择的模式下导致涂层中显着的晶粒生长,而不影响其化学成分。当能量输入一定时,涂层的显微硬度显著提高。
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引用次数: 0
Dependence of the microstructure and mechanical properties of cold-resistant steel sheets with a guaranteed yield strength of 420 MPa on the thermomechanical processing 保证屈服强度为420 MPa的耐寒钢板的显微组织和力学性能与热处理的关系
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-110-2-05-14
T. V. Knyazyuk, G. D. Motovilina, N. S. Novoskoltsev, N. A. Kondratiev
For the production of sheets with a thickness of 5 and 15 mm from cold-resistant steel with a guaranteed yield strength of 420 MPa, continuous rolling was developed and tested in laboratory conditions. The present study considers the influence of the parameters of thermal deformation treatment (temperature of the end of rolling and cooling rate) on the formation of the final microstructure. The mechanical properties of the sheets were analyzed taking into account the formed structural features. Technological recommendations for hot rolling of low-carbon low-alloy steel sheets with a guaranteed yield strength of 420 MPa are proposed.
为保证屈服强度为420兆帕的耐寒钢生产厚度为5和15毫米的薄板,开发了连续轧制工艺,并在实验室条件下进行了试验。本研究考虑了热变形处理参数(轧制结束温度和冷却速度)对最终组织形成的影响。考虑成形后的结构特征,对板料的力学性能进行了分析。提出了保证屈服强度为420 MPa的低碳低合金钢薄板热轧工艺建议。
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引用次数: 0
Synthesis of nanoporous functional materials for the chemical industry 化工用纳米多孔功能材料的合成
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-111-3-41-48
A. Memetova, A. Zelenin, N. Memetov, T. Pasko, A. Gerasimova, D. Tarov
In this study, we synthesized samples of nanoporous carbon materials (NCM) from polymer raw materials. The influence of the conditions of the synthesis process (the mass ratio of the activating agent to the precursor) on the structure of the obtained samples has been studied. Varying the mass ratio of the activating agent to the precursor made it possible to obtain microporous, micromesoporous, and mesoporous carbon materials. Methane adsorption has been researched in a wide pressure range. The highest adsorption of methane, equal to ≈ 20 mmol/g at 100 bar and 298 K, is achieved on a sample with a ratio of the activating agent KOH to carbonized precursor 6:1 (6NCM).
在本研究中,我们以高分子为原料合成了纳米多孔碳材料(NCM)。研究了合成工艺条件(活化剂与前驱体的质量比)对所得样品结构的影响。改变活化剂与前驱体的质量比,可以获得微孔、微介孔和介孔碳材料。在较宽的压力范围内对甲烷吸附进行了研究。当活化剂KOH与炭化前驱体的比例为6:1 (6NCM)时,在100 bar和298 K下,甲烷的最高吸附量为≈20 mmol/g。
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引用次数: 0
Influence of thermal moisture impact on the structure and properties of polyimide carbon fiber 热湿冲击对聚酰亚胺碳纤维结构和性能的影响
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-110-2-90-101
M. I. Valueva, I. V. Zelenina, A. V. Nacharkina, S. L. Lonsky
The article studies influence of laboratory-simulated external influencing operational factors – water and moisture saturation, combined effect of elevated temperature and humidity, exposure in a tropical climate chamber on the properties of high-temperature carbon fiber based on a melted thermosetting polyimide binder. Studies of the structure, glass transition temperature and elastic-strength characteristics of carbon fiber after exposure were carried out, the change in the mass of carbon fiber samples during long-term exposure to water and moisture was estimated.
本文研究了实验室模拟的外部影响操作因素——水和湿度饱和度、高温和湿度的联合效应、热带气候室暴露对熔融热固性聚酰亚胺粘结剂高温碳纤维性能的影响。研究了碳纤维暴露后的结构、玻璃化转变温度和弹性强度特性,估计了碳纤维样品在长期暴露于水和湿气过程中的质量变化。
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引用次数: 0
Experimental and theoretical investigation of the formation of the surface layer highly alloyed with aluminum 铝高合金化表面层形成的实验与理论研究
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-110-2-44-57
A. Mozhayko, D. A. Gerashchenkov, M. Staritsyn
Laser surface treatment is a complex process in which, under the influence of a laser, the surface of material melts, while changing its structure and properties. In this paper, we consider the simulation of the process and present the results of studying the influence of laser processing parameters on the dimensions of the melt pool. The main purpose of the study is to reveal the dependence of the depth of the melt pool, namely the thickness of the layer in which the mixing process of the components takes place, on the laser parameters. As a result of the study, it was found that after laser treatment of the surface of samples with a coating thickness of 20, 40 and 80 μm at a beam speed of 100 mm/s and power of 180 W, the coating material is completely mixed with the substrate. It is also shown that with the laser travel speed 400 and 800 mm/s and the power 180 W, there is no mixing of the components in the impact zone, since the energy input is not enough.
激光表面处理是一个复杂的过程,在激光的作用下,材料表面熔化,同时改变其结构和性能。在本文中,我们考虑了过程的模拟,并给出了激光加工参数对熔池尺寸影响的研究结果。本研究的主要目的是揭示熔池深度,即组件混合过程发生的层的厚度对激光参数的依赖关系。研究结果表明,在光束速度为100 mm/s、功率为180 W的情况下,对涂层厚度为20、40和80 μm的样品表面进行激光处理后,涂层材料与基体完全混合。结果表明,当激光速度为400和800 mm/s,功率为180 W时,由于能量输入不足,在冲击区没有发生组分混合。
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引用次数: 0
Behavior of localized strain under hot compression of cast specimen from Mg–Al–Zn alloy Mg-Al-Zn合金铸造试样热压缩局部应变行为
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-111-3-5-16
A. Kochubey, P. L. Zhuravleva
Axisymmetric hot compression experiments of Mg–Al–Zn specimens in intervals of temperature 250–450 °С and deformation rate (10-3-5)·10–1 s–1 were carried out. Structure formation was studied by optical microscopy. Macroscopically localized strain of cylindrical specimens depending on temperature, strain rates and initial grain size (400 μm and 1400 μm) are investigated. Localized strain diagrams for different initial grain size can be used for development and optimization of hot processing technology parameters are plotting. It is shown that increase of the grain size direct to strain localization increment tendency.
对Mg-Al-Zn试样进行了温度为250 ~ 450°С、变形速率为(10-3-5)·10-1 s-1的轴对称热压缩实验。用光学显微镜研究了结构的形成。研究了温度、应变速率和初始晶粒尺寸(400 μm和1400 μm)对圆柱形试样宏观局部应变的影响。不同初始晶粒尺寸的局部应变图可用于热加工工艺参数的开发和优化。结果表明,晶粒尺寸的增大与应变局部化的增加趋势直接相关。
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引用次数: 0
Structure and phase constitution of graphite-loaded reaction-bonded sic 石墨负载反应键合碳化硅的结构与相组成
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-111-3-49-58
O. Sorokin, I. O. Belyachenkov, A. S. Chainikova, S. V. Zhitnyuk, P. Medvedev
The influence of porous SiC preforms densities for the siliconizing process on the structure and phase constitution of graphite-loaded reaction-bonded SiC (G-SiSiC) was studied. It was found that varying the densities of porous SiC preforms containing artificial graphite of similar grain size with the dimensions less than 25 mm (in height or diameter) can lead to the G-SiSiC samples with low free Si content (less 4 wt.%.). It was also shown that reaction sintering of G-SiSiC samples with the optimized densities during the siliconizing process results in the formation of a dense fine-grained SiC layer. Moreover, during the siliconizing process, a dense SiC gradient matrix is formed in which graphite and Si inclusions are uniformly dispersed in bulk.
研究了硅化过程中多孔碳化硅预制体密度对石墨负载反应键合碳化硅(G-SiSiC)结构和相组成的影响。结果表明,在相似晶粒尺寸且尺寸小于25 mm(高度或直径)的人造石墨的多孔SiC预制体中,改变密度可以得到游离Si含量较低(小于4 wt.%)的G-SiSiC样品。结果表明,在硅化过程中,以优化密度对G-SiSiC样品进行反应烧结,可形成致密的细晶SiC层。在硅化过程中,石墨和硅夹杂体均匀分散,形成致密的SiC梯度基体。
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引用次数: 0
Study of the composition and properties of the intermetallic layer of Al–Ti and Ni–Ti obtained on a titanium alloy for laser processing 激光加工钛合金上Al-Ti和Ni-Ti金属间层的组成和性能研究
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-110-2-28-35
D. A. Gerashchenkov, E. Y. Gerashchenkova, A. Mozhayko, A. Makarov, A. Belyakov, R. Y. Bystrov
The results of a study of intermetallic coatings of the Al–Ti and Ni–Ti systems obtained using the method of cold gas-dynamic spraying on a titanium alloy substrate and laser processing are presented. The precursor coating was obtained by cold spray deposition of aluminum and nickel and then it was processed by a laser. The change in the composition and properties of the coating under different laser processing modes is shown. The structure and microhardness of the coating are investigated, and the results of X-ray phase analysis are presented.
本文介绍了在钛合金基体上采用冷气动力学喷涂和激光加工的方法制备Al-Ti和Ni-Ti体系金属间涂层的研究结果。采用冷喷涂法制备铝和镍的前驱体涂层,并用激光对其进行加工。研究了不同激光加工方式下涂层的组成和性能的变化。研究了涂层的组织和显微硬度,并给出了x射线相分析结果。
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引用次数: 0
Physical and mechanical properties of composites low density polyethylene/polybutylene terephthalate/compatibilizer 低密度聚乙烯/聚对苯二甲酸丁二酯/增容剂复合材料的物理力学性能
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2021-105-1-81-89
T. Borukaev, L. I. Kitieva
Polymer composites based on low-density polyethylene and polybutylene terephthalate have been obtained. It has been established that the use of a compatibilizer makes it possible to improve the compatibility of initial thermodynamically incompatible polymers. It is shown that polymer composites containing a compatibilizer are superior in their physical and mechanical characteristics to the original polymers and mixtures based on them.
以低密度聚乙烯和聚对苯二甲酸丁二酯为基料制备了聚合物复合材料。已经确定相容剂的使用可以改善初始热不相容聚合物的相容性。结果表明,含增容剂的聚合物复合材料的物理力学性能优于原聚合物及其复合材料。
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引用次数: 0
Investigation of the surfaced metal of the Fe–Cr–Ni–Mn–Mo–Ti–Nb–C system for operation under high-temperature gas-abrasive wear Fe-Cr-Ni-Mn-Mo-Ti-Nb-C体系在高温气体磨料磨损下表面金属的研究
Pub Date : 2022-10-31 DOI: 10.22349/1994-6716-2022-111-3-17-28
D. Priyatkin, A. Artemyev, V. Lysak
Compositions of flux-cored wires for electric arc surfacing of alloys of the Fe-Cr-Ni-Mn-Mo-Ti-Nb-C alloy system, resistant to high-temperature gas-abrasive wear, were developed. The deposited alloys were studied by optical and electron microscopy, X-ray mi-crospectral and X-ray diffraction analysis. The influence of the carbon content in the alloy on its structural-phase composition, hardness, and wear resistance at normal and elevated temperatures up to 600°C was revealed. It was established that increasing the carbon content in the alloy from 1.2 to 2.8 wt. % leads to increasing the volume fraction of (Cr, Fe)xCy carbides involved in the formation of the eutectic austenite-carbide matrix of the alloy at 6 times. Their morphology also changes from (Fe, Cr)23C6 to (Fe, Cr)7C3. In this case, the content of (Ti, Nb, Mo)xCy and MoxC carbides in the alloy changes insignificantly, and their average size increases by 10%. It has been established that the formation of a composite structure in the alloy contributes to its high resistance to gas-abrasive wear at a temperature of 600°C. The wear resistance of the developed alloy is comparable to a foreign industrial analogue at a much lower cost.
研制了耐高温气体磨料磨损的Fe-Cr-Ni-Mn-Mo-Ti-Nb-C合金电弧堆焊用药芯焊丝成分。采用光学显微镜、电子显微镜、x射线微光谱和x射线衍射分析对合金进行了研究。揭示了合金中碳含量对其组织相组成、硬度和常温及高达600℃高温下耐磨性的影响。结果表明,将合金中的碳含量从1.2 wt. %提高到2.8 wt. %,参与合金共晶奥氏体-碳化物基体形成的(Cr, Fe)xCy碳化物体积分数提高了6倍。它们的形态也由(Fe, Cr)23C6转变为(Fe, Cr)7C3。在此情况下,合金中(Ti, Nb, Mo)xCy和MoxC碳化物的含量变化不大,平均尺寸增大10%。在600℃的高温下,合金中复合结构的形成使其具有较高的抗气体磨料磨损性能。所开发的合金的耐磨性可与国外工业类似物相媲美,成本要低得多。
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Voprosy Materialovedeniya
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