Electric Arc Furnace (EAF) steelmaking slag is a significant byproduct generated during EAF steelmaking and utilizing EAF slag for cement clinker production potentially offers both economic and environmental benefits. The formation of tricalcium silicate (C3S - 3CaO∙SiO2) in EAF slag, the principal hydration phase in Portland cement clinker, plays a critical role in enabling the utilization of EAF slag for cement production. In this study, we conducted in-situ observations of C3S formation and slag crystallization in modified EAF slags under varying temperature regimes. The results indicated that rapid cooling from 1600 °C to room temperature at a cooling rate of -1500 K/min °C led to the formation of a layered structure consisting of dicalcium silicate (C2S) and a calcium ferrite (CF) based slag. The process of C3S crystal growth was observed under both isothermal and non-isothermal conditions. Under isothermal condition with low degree of undercooling, the C3S crystals predominantly formed equiaxed shapes, whereas higher undercooling levels promoted the development of dendrites C3S. The growth of C3S crystals is accompanied by the transformation of C2S via the reaction: C2S (s) + CaO (l) → C3S (s). Extending the holding time at 1600 °C enhanced C3S nucleation, resulting in a higher C3S content in the slag.
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