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Proceedings IEEE Micro Electro Mechanical Systems. 1995最新文献

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Performance impact of monolayer coating of polysilicon micromotors 单层涂层对多晶硅微电机性能的影响
Pub Date : 1995-04-01 DOI: 10.1109/MEMSYS.1995.472568
K. Deng, R. J. Collins, M. Mehregany, C. Sukenik
This paper reports the impact on performance of flange-bearing polysilicon micromotors for different self-assembled monolayer coatings on the surface of released motors. Octadecyltrichlorosilane (OTS) and (3,3,3-trifluoropropyl) trichlorosilane (TFP) are found to be promising as they significantly improve micromotor performance. Micromotors coated with OTS show a stable rotor speed and minimum operating voltage during a nine-month testing period. The experiments on gear ratio as a function of wobble cycles indicate that wear in a bearing without OTS coating is significant and results in changes in the gear ratio from the start of micromotor operation by as much as 40%, while the change of gear ratio is within 4% for near 80 million wobble cycles over a nine-month testing period for motors with OTS coating. For motors coated with TFP, no stiction and no significant change of the gear ratio are observed for the testing duration. However, the study of gear ratio as a function of wobble cycles shows that the rotor speed fluctuates in the beginning and then stabilizes for wobble micromotors coated with TFP. OTS coating is found to decrease the flange frictional force/torque by a factor of about 1.5. This net reduction of the flange friction force/torque comes about from the combined action of increasing the frictional coefficient from 0.36 to 0.55 and decreasing the normal contact force associated with the rotor/flange contact friction from near 0.8 μN to near 0.3 μN
本文报道了在释放电机表面涂覆不同自组装单层涂层对法兰式多晶硅微电机性能的影响。十八烷基三氯硅烷(OTS)和(3,3,3-三氟丙基)三氯硅烷(TFP)因其显著改善微电机性能而被认为是有前途的。在9个月的测试期间,涂有OTS的微电机显示出稳定的转子速度和最低的工作电压。齿轮传动比作为摆动周期函数的实验表明,未涂有OTS涂层的轴承磨损明显,从微电机运行开始,齿轮传动比的变化高达40%,而涂有OTS涂层的电机在9个月的测试周期内,近8000万次摆动周期,齿轮传动比的变化在4%以内。对于涂有TFP的电机,在测试期间没有观察到粘连和传动比的显著变化。然而,对齿轮传动比随摆动周期变化的研究表明,涂覆TFP的摆动微电机转子转速先波动后稳定。发现OTS涂层可将法兰摩擦力/扭矩降低约1.5倍。翼缘摩擦力/扭矩的净减小来自于将摩擦系数从0.36增加到0.55和将与转子/翼缘接触摩擦相关的法向接触力从接近0.8 μN降低到接近0.3 μN的共同作用
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引用次数: 95
Micro-optical components for fiber and integrated optics realized by the LIGA technique 用LIGA技术实现光纤和集成光学的微光学元件
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472600
M. Gerner, T. Paatzsch, L. Weber, H. Schift, I. Smaglinski, H. Bauer, M. Abraham, W. Ehrfeld
For a cost effective mass production of high precision micro-optical and micro-mechanical elements and devices for the rapidly growing market of telecommunication micro-systems and sensors, the LIGA technique (German acronym for the process steps lithography, electroforming and moulding) is a very promising fabrication tool [1,2]. The excellent precision and high aspect ratios that are possible make LIGA structures well adapted for applications concerning data transfer via glass fibers in combination with optical packaging and interconnection [3]. Fiber grooves with additional fixing elements have been realized, allowing exact alignment of the fiber and positioning of the fiber-end face. Furthermore, various micro-mechanical elements have been fabricated which can adjust fibers in ribbon connectors to achieve high coupling efficiency [4]. Transparent polymeric materials have been used for injection moulding or embossing to realize microoptical structures that form a complete "micro-optical bench" with lenses, mirrors, beam splitters and prisms. Here, a light beam may be guided, its intensity profile may be altered or it may pass additional elements placed in the beam path [SI. The "side-wall surfaces" obtained by LIGA show a roughness below 50nm (rms) and, therefore, are suitable for optical purpose in the visible and IR. Recently, it has been shown that replication technologies like embossing, casting or injection moulding are a very powerful tool to realize polymer waveguides [6-lo]. By replication it is possible to integrate waveguides, passive fiber alignment structures and micro-optical components onto a substrate by a single fabrication step. Another remarkable advantage compared with conventional planar techniques is that the realization of new types of three-dimensional structures (e.g. in the field of fiberchip-coupling) can be accomplished. X-ray lithography, conventional photoresist lithography or laser-micromachining followed by electroplating have been used to fabricate metal mould inserts which subsequently served for the replication of waveguide patterns by hot embossing into polymer substrates. These waveguide-'grooves' have been filled with a second material with higher index of refraction. Ysplitters, straight and curved waveguides for single and multimode operation have been realized. In a similar way, micro-cuvettes can be filled with substances showing nonlinear-optical properties or may also be used as flow channels in optical sensor devices. Also a modularly designed micro-chemical analysis system with micro-cuvettes and a micro-optical bench, allowing the measurement o f continuous flow liquid probes, is under development. All of these products are subject to the same requirements. These are: structure dimensions from some microns (waveguide) to some hundred microns (fiber alignment), accuracy of the micro structures in the sub-micron range, mass production of such micro-optical products,
对于快速增长的电信微系统和传感器市场的高精度微光学和微机械元件和设备的经济有效的大规模生产,LIGA技术(工艺步骤光刻,电铸和成型的德语首字母缩写)是一种非常有前途的制造工具[1,2]。优异的精度和高宽高比使得LIGA结构非常适合通过玻璃纤维与光学封装和互连[3]结合进行数据传输的应用。具有附加固定元件的光纤槽已经实现,允许光纤的精确对准和光纤端面的定位。此外,还制作了各种微机械元件来调节带状连接器中的纤维,以实现高耦合效率。透明聚合物材料已被用于注塑或压印,以实现微光学结构,形成一个完整的“微光学工作台”与透镜,镜子,分束器和棱镜。在这里,光束可以被引导,其强度分布可以被改变,或者它可以通过放置在光束路径中的附加元件[SI]。LIGA获得的“侧壁表面”显示出低于50nm (rms)的粗糙度,因此适用于可见光和红外光学目的。最近,有研究表明,压印、铸造或注塑等复制技术是实现聚合物波导的非常强大的工具[6-lo]。通过复制,可以通过单个制造步骤将波导、无源光纤对准结构和微光学元件集成到基板上。与传统的平面技术相比,另一个显著的优点是可以实现新型的三维结构(例如在光纤芯片耦合领域)。x射线光刻、传统光刻胶光刻或激光微加工随后电镀已被用于制造金属模具插入件,随后通过热压印到聚合物基板上用于波导图案的复制。这些波导“凹槽”已经被具有更高折射率的第二种材料填充。实现了用于单模和多模工作的分频器、直波导和弯波导。以类似的方式,微试管可以充满具有非线性光学特性的物质,或者也可以用作光学传感器设备中的流道。此外,一个模块化设计的微化学分析系统,包括微比色管和微光学平台,允许测量连续流动的液体探针,正在开发中。所有这些产品都有相同的要求。这些是:从几微米(波导)到几百微米(光纤对准)的结构尺寸,亚微米范围内微观结构的精度,这种微光学产品的批量生产,
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引用次数: 17
A quantitative analysis of Scratch Drive Actuator using buckling motion 基于屈曲运动的划痕驱动驱动器的定量分析
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472603
T. Akiyama, H. Fujita
This paper presents a surface micromachined polysilicon actuator which employs an electrostatic driven Scratch Drive Actuator (SDA) to generate a force that can move an extemal object. The micro actuator consists of the SDA, a link frame and a buckling beam. Using this structure, generated forces of the SDA as a function of applied pulse peak voltages were measured. A typical generated force was 63 pN at +112 V pulse peak voltage. Indirect and direct methods of obtaining physical work from the micro actuator are presented. The actuator could lift 1 mg weight up at a height of about 100 pm from the wafer surface by the direct method. The total energy of this work was 1 nJ.
本文提出了一种表面微机械多晶硅致动器,该致动器采用静电驱动的划痕驱动致动器(SDA)来产生能移动外部物体的力。微致动器由SDA、连杆框架和屈曲梁组成。利用这种结构,测量了SDA产生的力作为施加脉冲峰值电压的函数。在+112 V脉冲峰值电压下,产生的典型力为63 pN。给出了从微作动器获取物理功的间接和直接方法。该驱动器可以通过直接法将1mg的重量从晶圆表面提升到约100pm的高度。这个功的总能量是1nj。
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引用次数: 74
Groove depth uniformization in [110] Si anisotropic etching by ultrasonic wave and application to accelerometer fabrication [110]硅各向异性超声刻蚀槽深均匀化及其在加速度计制造中的应用
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472546
K. Ohwada, Y. Negoro, Y. Konaka, T. Oguchi
We studied the use of ultrasonic waves to obtain uniform groove depth in (1 10) Si anisotropic etching. Using dynashock type ultrasonic waves, whose frequency is switched between 3 frequencies at very short intervals, grooves with uniform depth could be successfully formed with widths of 1-20 ~m independently of pattern width and pattern spacing. This technology was applied to the fabrication of an accelerometer with comb-type narrow gap electrodes. Comb electrodes with a minimum gap of 3.0 ~m and a height of 58 ~m could be formed uniformly, although they had different pattem widths and pattern spacings. The capacitance of this device has a high sensitivity to acceleration of 39 pF/g. By combining it with an output CV converter and amplifiers, we produced a sensor with good full-scale linearity of 0.63% over the acceleration range of -2 to +2 g.
我们研究了利用超声波在(110)Si各向异性刻蚀中获得均匀槽深的方法。利用频率在3个频率之间极短间隔切换的朝节型超声波,可以成功地形成1 ~ 20 ~m的深度均匀的凹槽,而不受图案宽度和图案间距的影响。将该技术应用于梳状窄间隙电极加速度计的制作。梳状电极虽具有不同的图案宽度和图案间距,但其最小间距为3.0 ~m,高度为58 ~m。该器件的电容对39 pF/g的加速度具有很高的灵敏度。通过将其与输出CV转换器和放大器相结合,我们生产了一个在-2至+ 2g加速范围内具有0.63%良好满量程线性度的传感器。
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引用次数: 24
A self-diagnostic airbag accelerometer with skew-symmetric proof-mass 具有斜对称证明质量的自诊断气囊加速度计
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472587
J. Ko, Gyu Hyun Kim, Young‐Ho Cho, K. Lee, B. Kwak, Kwanhum Park
This paper describes the design, fabrication and testing of a piezoresistive cantilever-beam microaccelerometer for automobile airbag applications. Fabricated devices show a resonant frequency of 2.07kHz, a sensitivity of 65pVIglV with a nonlinearity of 4% over f50g ranges. Flat amplitude response and frequency-proportional phase response indicate that 70% of critical damping level has been accurately achieved in the fabricatcd devices. Novel aspects of this work include: a skewsymmetric proof-mass design for self-diagnostic capability and zero transverse sensitivity; a multi-step anisotropic etching process for beam thickness control and fillet-rounding formation; the use of UV-curing paste for silicon-to-glass bonding. It is shown that the new aspects of this work are used to yield a simple, practical and effective mean for improving the performance, reliability, robusmess, process simplicity as well as the reproducibility of the accelerometers.
本文介绍了一种用于汽车安全气囊的压阻式悬臂梁微加速度计的设计、制造和测试。制作的器件谐振频率为2.07kHz,灵敏度为65pVIglV,在f50g范围内非线性为4%。平坦的幅值响应和频率比例相位响应表明,该装置已精确达到70%的临界阻尼水平。这项工作的新颖方面包括:一个自诊断能力和零横向灵敏度的偏对称证明质量设计;一种用于光束厚度控制和圆角形成的多步各向异性刻蚀工艺使用紫外光固化浆料进行硅与玻璃粘合。结果表明,本工作的新方面为提高加速度计的性能、可靠性、鲁棒性、工艺简单性和再现性提供了一种简单、实用和有效的方法。
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引用次数: 2
System design for cooperative control of arrayed microactuators 阵列微执行器协同控制系统设计
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472601
S. Konishi, H. Fujita
A system design is presented with the aim of controlling many microactuators as autonomous distributed micromachines (ADM). ADM consist of many micro cells which are smart enough to control their own motions and to cooperate with each other. A conveyance system in a plane is selected as an example of ADM. We have developed a practical design of ADM composed of many micro cells integrated with actuators, sensors and circuits which can be fabricated by IC-compatible micromachining. The behavior of the system is examined by simulation on a computer model. Fluidic micro actuator array for a conveyor has also been fabricated
提出了一种将多个微执行器作为自主分布式微机械进行控制的系统设计。ADM由许多微细胞组成,这些细胞足够聪明,可以控制自己的运动并相互合作。以某型飞机运输系统为例,提出了一种由多个微单元组成的ADM的实用设计方案,该微单元集成了致动器、传感器和电路,可通过集成电路微加工制造。在计算机模型上进行仿真,检验了系统的行为。本文还研制了一种用于输送机的流体微致动器阵列
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引用次数: 16
Vibration mode investigation of a resonant silicon tube structure for use as a fluid density sensor 流体密度传感器用硅管谐振结构的振动模式研究
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472540
P. Enoksson, G. Stemme, E. Stemme
We present a new sensor for on-line measurements of fluid density. The sensor consists of a tube system in single crystalline silicon which oscillates in mechanical resonance. The fluid is conveyed into and through two identical, serially and planarly arranged tube loops. A change in the density of the fluid in the tube changes the resonance frequency due to the change in the mass of the vibrating tube system. The sensor is fabricated using double-sided silicon KOH-etching and silicon fusion bonding. The silicon tube system (without the frame) is 8.6 by 17.7 mm with a thickness of 1 mm. The tubes have an inner diameter of approximately 0.8 mm and an outer diameter of approximately 1 mm. The micromachining process results in a total tube length of 61 mm and a sample volume of 0.035 ml. Fluid density measurements are presented and the vibration modes investigated.
提出了一种用于流体密度在线测量的新型传感器。该传感器由单晶硅管系统组成,该系统在机械共振中振荡。流体被输送进并通过两个相同的、顺序排列的和平面排列的管环。由于振动管系统质量的变化,管中流体密度的变化会改变共振频率。该传感器采用双面硅koh蚀刻和硅熔合制成。硅管系统(不含框架)为8.6 × 17.7毫米,厚度为1毫米。所述管的内径约为0.8 mm,外径约为1mm。微加工过程的结果是总管长度为61 mm,样品体积为0.035 ml。流体密度测量并研究了振动模式。
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引用次数: 11
A computationally practical approach to simulating complex surface-micromachined structures with fabrication non-idealities 一种计算实用的方法来模拟具有制造非理想性的复杂表面微机械结构
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472541
H. Yie, S. Bart, Jacob K. White, S. Senturia
The objective of this work was to develop methods which would allow the electromechanical analysis of a Microelectromechanical System (MEMS) structure with the level of complexity of a practical, high-volume manufacturable sensor while avoiding computationally impractical models. Two methods were developed. One was a simple analysis method in which the ideal structure was assumed. This allowed prediction of the stability and the effects of structure misalignment on a surface-micromachined ac,:elerometer. However, the simple method is limited bccause the actual structure has fabrication induced non-idealities, such as warpage, which can cause the simple method to be significantly in error. The second method discarded the ideal structure assumption and analyzed the non-ideal structure via a self-consistent analysis. This method is based on the calculation of an intermediate look-up table from which the electrostatic forces are obtained directly from the position of the moving mass, greatly reducing computation time and memory requirements in comparison to a standard self-consistent electromechanical analysis scheme. Using this lumped-model self-consistent scheme, we analyzed an Analog Devices, Inc. ADXL50 accelerometer including fabrication non-idealities (warpage, overetching, residual stress, etc.). For this structure the lumped-model self-consistent analysis method reduced the required number of electrostatic analysis discretization panels by a factor of about 100. Computation times were typically 5-7 hours instead of a predicted time of more than a month for a standard self-consistent electromechanical analysis scheme. Further, memory requirements for the standard method would have significant,ly exceeded practical limitations. The electromechanical resonant frequency was measured for several ADXL50 accelerometers and compared to t,he simulat,ion results showing good agreement.
这项工作的目的是开发一种方法,使微机电系统(MEMS)结构的机电分析具有实用的、大批量可制造的传感器的复杂性,同时避免计算上不切实际的模型。开发了两种方法。一种是假设理想结构的简单分析方法。这允许对表面微机械交流电力计的稳定性和结构偏差的影响进行预测。然而,由于实际结构存在加工诱发的非理想性,例如翘曲,使得简单方法存在较大的误差,因此该方法存在一定的局限性。第二种方法抛弃理想结构假设,通过自洽分析对非理想结构进行分析。该方法基于中间查找表的计算,其中静电力直接从运动质量的位置获得,与标准自洽机电分析方案相比,大大减少了计算时间和内存需求。使用这种集总模型自洽方案,我们分析了Analog Devices, Inc。ADXL50加速度计包括制造非理想(翘曲,过蚀刻,残余应力等)。对于这种结构,集总模型自洽分析方法将所需的静电分析离散面板数量减少了约100倍。计算时间通常为5-7小时,而不是标准自洽机电分析方案的预测时间超过一个月。此外,标准方法的内存需求将大大超出实际限制。对多个ADXL50加速度计的机电谐振频率进行了测量,并与仿真结果进行了比较,结果吻合较好。
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引用次数: 8
Low temperature SDB and interface behaviours 低温SDB与界面行为
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472564
J. Jiao, D. Lu, B. Xiong, Weiyuan Wang
In this paper, the realization and quality evaluation of low temperature silicon direct bonding(LTSDB) have been described. Through HREM and SIMS methods, the bonding interface characteristics were investigated. The interface structure, such as dislocations and randomly distribution of Si02, were observed in HREM images. The SIhlS results showed the distribution near the bonding interface and other properties of Si-H atomic groups. We proposed a new two-step LTSDB mechanism.
本文介绍了低温硅直接键合(LTSDB)的实现和质量评价。通过HREM和SIMS方法,研究了键合界面的特性。在HREM图像中观察到二氧化硅的位错和随机分布等界面结构。SIhlS结果显示了Si-H原子团在键界面附近的分布和其他性质。我们提出了一种新的两步LTSDB机制。
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引用次数: 1
Integrated flux concentrator improves CMOS magnetotransistors 集成磁通集中器改进了CMOS磁晶体管
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472606
M. Schneider, R. Castagnetti, M. Allen, H. Baltes
A magnetic microsystem based on CMOS technology merged with electroplating as a post-processing step is reported. The system makes use of a lateral dualcollector magnetotransistor with suppressed-sidewallinjection (SSIMT) and a highly permeable and soft magnetic microstructure of permalloy. This structure increases the magnetic flux density in the sensitive SSIMT region. It is deposited on top of the sensor chip using a CMOS compatible electroplating technique [ 11. The system sensitivity is increased by at least one order of magnitude over the conventional SSIMT.
报道了一种基于CMOS技术与电镀相结合的磁微系统作为后处理步骤。该系统利用了具有抑制侧壁注入(SSIMT)的横向双集电极磁晶体管和高渗透性和软磁性的坡莫合金微观结构。这种结构增加了敏感SSIMT区的磁通密度。使用CMOS兼容的电镀技术将其沉积在传感器芯片的顶部[11]。系统灵敏度比传统的SSIMT提高了至少一个数量级。
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引用次数: 19
期刊
Proceedings IEEE Micro Electro Mechanical Systems. 1995
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