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Proceedings IEEE Micro Electro Mechanical Systems. 1995最新文献

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Self-aligned machining and assembly of high aspect ratio microparts into silicon 高纵横比微部件自对准加工和组装成硅
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472571
H. H. Langen, T. Masuzawa, M. Fujino
A new technology is presented in this paper for the selfaligned machining and assembly of 3D microparts and their tools using a WEDG unit and a mini work table consisting of a metal plate or a silicon and metal plate combination. Machining and assembly was carried out in a modular way on a single, newly developed prototype of low-cost and the following fabrication examples are given: micropipe-macrocylinder combination, a simple microrotor module which is inserted and guided into a silicon substrate and some mechanical parts of a skeleton of a possible 3D electromagnetic micromotor (permalloy stator fabricated through a silicon block into a permalloy substrate and a permalloy rotor disk with shaft). The following machining techniques were used: wire electrodischarge grinding (WEDG) [ 11, micro electrodischarge machining (micro-EDM), reverse micro-EDM (RMEDM) and micro ultrasonic machining (microUSM). Ultrasonic vibration was also applied for the self-aligned assembly of (micro)parts. The WEDG/micro-USM processing combination is a novel development, it features the self-aligned "throughwafer" machining. With a metal plate connected at the wafer's backside, self-aligned machining and assembly was carried out on the silicon substrate indirectly. Examples (electromagnetic micro motor, etc) are given of 3D MEMS that could be fabricated in the future when these techniques are successfully combined with MEMS fabrication techniques.
本文提出了一种利用WEDG单元和金属板或硅-金属板组合的微型工作台进行三维微零件及其刀具的自对齐加工和装配的新技术。在一个新开发的低成本样机上进行了模块化加工和装配,并给出了以下制造实例:微管-巨缸组合,插入并引导到硅衬底上的简单微转子模块以及可能的3D电磁微电机骨架的一些机械部件(通过硅块将坡莫合金定子制成坡莫合金衬底和带轴的坡莫合金转子盘)。采用了以下加工技术:线材电火花磨削(WEDG)[11]、微细电火花加工(micro- edm)、反向微细电火花加工(RMEDM)和微超声加工(microrousm)。超声波振动也被应用于(微)零件的自对准装配。WEDG/micro-USM加工组合是一种新颖的发展,其特点是自对准“通晶圆”加工。通过在晶圆背面连接金属板,间接地对硅衬底进行自对准加工和装配。给出了3D MEMS的例子(电磁微电机等),当这些技术成功地与MEMS制造技术相结合时,可以在未来制造3D MEMS。
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引用次数: 17
Perforated silicon dices with integrated nerve guidance channels for interfacing peripheral nerves 带集成神经引导通道的穿孔硅器件,用于连接周围神经
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472594
J. Meyer, H. Beutel, E. Valderrama, E. Cabruja, P. Aebischer, G. Soldani, P. Dario
It has been shown previously that peripheral nerve axons are regenerating through microvias in silicon devices. A major challenge is the design of a biocompatible integrated neural connector allowing simultaneous, multi-site recordings or stimulation of axons in nerve bundles and to establish a reliable mechanical and electrical connection. This paper describes on-going research in the framework of an European project aimed to develop an implantable neural microsystem comprising various designs of perforated dices, multiple electrodes with on-chip integrated preprocessing circuitry, functional guidance channels for support and fixation of regenerating axons, and interconnection assemblies for bi-directional nervous signal transmission. Special emphasis is given on a light-weight design of the device and on the biocompatible integration and packaging of the chip. In this paper, we report about the microfabrication of the perforated dices, their incorporation into biocompatible guidance channels, and about in vitro and in vivo biocompatibility testing of materials applied.
以前的研究表明,周围神经轴突可以通过硅器件中的微孔进行再生。一个主要的挑战是设计一种生物相容性的集成神经连接器,允许同时,多位点记录或刺激神经束中的轴突,并建立可靠的机械和电连接。本文描述了一个欧洲项目框架内正在进行的研究,该项目旨在开发一种可植入的神经微系统,该系统包括各种设计的穿孔器件、带有片上集成预处理电路的多个电极、用于支持和固定再生轴突的功能引导通道,以及用于双向神经信号传输的互连组件。特别强调器件的轻量化设计以及芯片的生物相容性集成和封装。在本文中,我们报道了穿孔器件的微加工,它们被纳入生物相容性引导通道,以及所应用材料的体外和体内生物相容性测试。
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引用次数: 15
Fabrication of 45/spl deg/ optical mirrors on 45/spl度光学反射镜的制造
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472572
C. Strundman, L. Rosengren, Y. Backlund
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引用次数: 2
Deformable mirror display with continuous reflecting surface micromachined in silicon 具有连续反射表面的可变形镜面显示器,由硅微机械加工而成
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472553
G. Vdovin, S. Middelhoek, L. Sarro
A novel micromachined deformable mir- ror display device (DMD) is proposed and character- ized. The principle of operation of DMD differs from that reported in (l). The DMD consists of a freely suspended silicon nitride/Al reflective flexible mem- brane, optical figure of which is controlled electro- statically by the array of integrated electrodes (2, 31. The local curvature of the membrane is proportional to the square of the voltage distribution on the ar- ray of electrodes. The light intensity in the near field of the collimated beam, reflected from the deformed membrane is modulated with the depth of modula- tion being approximately proportional to the mem- brane local curvature. The intensity distribution in the near field of the reflected beam follows approxi- mately the voltage distribution applied to the array of control electrodes. In contrast to (l) the device has 100% pixel fill factor. Contrast ratio of 3 : 1 and resolution of N 100 by 100 pixels with response time of N lms have been demonstrated experimentally.
提出了一种新型的微机械变形镜显示器件,并对其进行了表征。DMD的工作原理与(1)中报道的不同。DMD由自由悬浮的氮化硅/铝反射柔性膜组成,其光学图形由集成电极阵列静电控制(2,31)。膜的局部曲率与电极的射线上的电压分布的平方成正比。准直光束从变形薄膜反射后的近场光强被调制,调制深度与薄膜局部曲率近似成正比。反射光束近场的强度分布近似地遵循施加在控制电极阵列上的电压分布。与(1)相比,该设备具有100%的像素填充因子。实验证明了该系统的对比度为3:1,分辨率为n100 × 100像素,响应时间为N lms。
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引用次数: 23
Optical tactile sensor using surface-emitting laser 使用表面发射激光器的光学触觉传感器
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472575
E. Yamamoto, S. Hashimoto, M. Ito, I. Komazaki, K. Yanagisawa
There exists a growing demand for an ultra small tactile sensor used in future industrial and medical systems, such as a miniature robot for inspection and repair in an extremely small space and an endoscopelcatheter used in the minimum invasive, laparoscopic surgical system for diagnosis and treatment. An optical sensor has a high sensitivity and a large Electromagnetic Interference (EMI) tolerance, which is necessary and important in a practical use combined with any other electrical apparatus. However, a miniaturization and a product cost reduction of an optical sensor is very difficult because a conventional high sensitive optical sensor consists of a laser and many precisely assembled optical components such as a lens for a beam shaping, an optical isolator to prevent a lasing wavelength instability induced by an optical feedback, an optical beam splitter to construct an interferometric optical path. Recently, some optical pressure sensor using an optical fiber is developed[l],[2]. These sensor consists of a small sensing element and a rather large optical interferometer which is spatially separated from the sensing element. Although sensing tips of these fiber-optic sensors are rather small, they have a serious drawback that the change of fiber bending shape strongly affects on a sensor output to induce sensing error. A surface-emitting laser (SEL) has two advantages compared to a conventional edgeemitting laser for the sensing use. One is a lasing wavelength stability against an optical feedback. The other is a design flexibility for a divergence angle of radiation beam. Consequently, an optical sensor with SEL can realize a miniaturized sensor which does not needs any optical components such as lenses and an optical isolator. This paper describes a feasibility study for an optical tactile sensor using SEL as a light source. 2. Principle of Operation
对未来工业和医疗系统中使用的超小型触觉传感器的需求日益增长,例如在极小空间内进行检测和维修的微型机器人,以及用于诊断和治疗的微创腹腔镜手术系统中的内窥镜导管。光学传感器具有高灵敏度和较大的电磁干扰(EMI)容限,这在与任何其他电气设备的实际结合使用中都是必要和重要的。然而,要实现光学传感器的微型化并降低产品成本却非常困难,因为传统的高灵敏度光学传感器由激光器和许多精密装配的光学元件组成,如用于光束整形的透镜、用于防止光反馈引起的激光波长不稳定的光隔离器、用于构建干涉光路的光分束器等。最近,一些使用光纤的光学压力传感器被开发出来[l], [2]。这些传感器由一个小的传感元件和一个相当大的光学干涉仪组成,光学干涉仪与传感元件在空间上是分离的。虽然这些光纤传感器的传感头很小,但它们有一个严重的缺点,即光纤弯曲形状的变化会对传感器的输出产生强烈影响,从而导致传感误差。与用于传感的传统边缘发射激光器相比,表面发射激光器(SEL)有两个优点。其一是激光波长稳定,不会受到光反馈的影响。另一个优势是辐射光束发散角的设计灵活性。因此,带有 SEL 的光学传感器可以实现传感器的小型化,不需要透镜和光隔离器等任何光学元件。本文介绍了使用 SEL 作为光源的光学触觉传感器的可行性研究。2.工作原理
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引用次数: 4
Electrostatic curved electrode actuators 静电弯曲电极致动器
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472557
R. Legtenberg, E. Berenschot, M. Elwenspoek, J. Fluitman
This paper presents the design and performance of an electrostatic actuator consisting of a laterally compliant cantilever beam and a fixed curved electrode, both suspended above a ground plane. A theoretical description of the static behavior of the cantilever as it is pulled into contact with the rigid fixed-electrode structure is given. Two models are presented: a simplified semi-analytical model based on energy methods, and fully three-dimensional (3-D) coupled electromechanical numerical simulations using CoSolve-EM. The two models are in qualitative agreement with each other, and predict stable actuator behavior when the beam deflection becomes constrained by the curved electrode geometry before electrostatic pull-in can occur. The pull-in behavior depends on the shape of the curved electrode. Test devices have been fabricated by polysilicon surface micromachining techniques. Experimental results confirm the basic theoretical results. Stable behavior with relatively large displacements and forces can be generated by these curved electrode actuators. Depending on the design, or as a result of geometrical imperfections, regions of unstable (pull-in) deflection behavior are also observed.
本文介绍了一种由横向柔性悬臂梁和固定弯曲电极组成的静电致动器的设计和性能。给出了悬臂梁与刚性固定电极结构接触时的静态行为的理论描述。提出了两种模型:基于能量法的简化半解析模型和基于CoSolve-EM的全三维耦合机电数值模拟。这两个模型在定性上是一致的,并且预测了当光束偏转受到弯曲电极几何形状的约束时,在静电拉入发生之前,执行器的稳定行为。拉入行为取决于弯曲电极的形状。利用多晶硅表面微加工技术制备了测试装置。实验结果证实了基本理论结果。这些弯曲电极执行器可以产生相对较大的位移和力的稳定行为。根据设计,或作为几何缺陷的结果,区域的不稳定(拉入)挠度行为也被观察到。
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引用次数: 266
Fabrication of monolithic microchannels for IC chip cooling 集成电路芯片冷却用单片微通道的制备
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472569
Youngcheol Joo, Kiet Dieu, C. Kim
A novel method to fabricate microchannels to be used in microelectronics chip cooling has been developed. The channels are made by microelectroplating with thick photoresist as the sacrificial molds. By removing the photoresist mold before sealing is completed, the channel can be made with only one mask. The cross section of the channels presented in the paper are 5-10 pm wide and 8-10 pm high. This method solves the problem of removing the mold from inside the extremely long channels (e.g., length-to-width ratio as large as a thousand). Unlike other methods for fabrication of microchannels, this method can be integrated into existing IC processes and delivers a practical way to cool IC chips with microchannels.
提出了一种制备微电子芯片冷却用微通道的新方法。以厚光刻胶为牺牲模,采用微电镀工艺制备通道。通过在密封完成前移除光刻胶模具,只需一个掩模即可制作通道。本文给出的通道的横截面为5-10 pm宽,8-10 pm高。这种方法解决了从极长通道(例如,长宽比高达千)内部取出模具的问题。与其他制造微通道的方法不同,这种方法可以集成到现有的IC工艺中,并提供了一种实用的方法来冷却带有微通道的IC芯片。
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引用次数: 33
Chemical analysis in nanoscale needs, possibilities, techniques and outlooks 纳米级化学分析的需求、可能性、技术和前景
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472586
J. Roeraade
Development of new and improved methods for chemical analysis is an issue of great importance. Analytical separation techniques such as chromatography and electrophoresis, combined with sensitive detectors have made it possible to characterize and quantify trace amounts of chemical compounds in complex matrices. Such techniques are indispensable in many areas, e.g. environmental chemistry, product control, in drug development etc.
开发新的和改进的化学分析方法是一个非常重要的问题。色谱和电泳等分析分离技术与灵敏的检测器相结合,使表征和定量复杂基质中痕量化合物成为可能。这些技术在许多领域都是必不可少的,例如环境化学、产品控制、药物开发等。
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引用次数: 0
"Spatial forming"-a three dimensional printing process “空间成形”——三维打印过程
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472579
C. S. Taylor, Paul Cherkas, Hilary J. Hampton, J. Frantzen, B. Shah, W. Tiffany, L. Nanis, P. Booker, Amr Salahieh, R. Hansen
A three-dimensional printing process which we call “spatial forming” has been conceived and demonstrated as a method of manufacturing parts for cardiac catheter systems.’ This work extends the range. of particulate forming techniques into the niicrostructure area; brings to bear on the manufacture of three-dimensional structures the high production capabilities of offset lithography; and allows us to visualize a complete process for the volume production of objects and assemblies of a geometric complexity hitherto found only in nature. This process combines several technologies to generate solid metallic microstructures from fine powder. Cross section data from computer solid niodcls are used for patterning of a chrome mask which images a lithographic printing plate like those used in the publishing industry. A custom built offset printin9 press prints “negative” material (the space around the parts) on a ceramic substrate in multiple registered layers of ceramic pigmented organic ink averaging 0.5 pm thick; each layer is cured with L5’ light. Periodically an ink heavily loaded with finely powdered metal is knifed onto the substrate, filling the non-image voids with “positive” part material. This material is also UV cured, the surface planarized, and the entire printing process repeated in proper register until the desired thickness (e.g. -SO0 pm) is reached. The semi-finished parts are then debinderized to remove organic ink components, and sintered in controlled atmosphere futnaces in processe.s similar to those used in the metal injection molding industr).. The negative material crumbles away and the finished paits separate from the substrate.
我们称之为“空间成形”的三维打印工艺已经被设想并证明是制造心导管系统零件的一种方法。“这项工作扩大了范围。颗粒成形技术进入微观组织领域;为三维结构的制造带来了胶印印刷的高生产能力;并使我们能够想象出一个完整的过程,用于批量生产物体和迄今为止仅在自然界中发现的几何复杂性的组件。该工艺结合了几种技术,从细粉末中产生固体金属微结构。计算机固体镍的横截面数据用于制作铬掩模的图案,该掩模可对印刷行业中使用的平版印刷版进行成像。一个定制的胶印印刷机将“负片”材料(部件周围的空间)印在陶瓷基板上,在平均0.5 pm厚的陶瓷颜料有机油墨的多个注册层上;每层用L5 '光固化。在承印物上周期性地添加一种含有细金属粉末的油墨,用“正”部分材料填充非图像空白。这种材料也经过UV固化,表面平面化,整个印刷过程在适当的套筒中重复,直到达到所需的厚度(例如- so0pm)。然后将半成品部件脱去杂质以去除有机油墨成分,并在工艺中在可控气氛炉中烧结。(类似于金属注射成型工业中使用的那些)。负极材料碎裂掉,成品漆从基材中分离出来。
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引用次数: 18
DEEMO: a new technology for the fabrication of microstructures DEEMO:制造微结构的新技术
Pub Date : 1995-01-29 DOI: 10.1109/MEMSYS.1995.472573
J. Elders, H. Jansen, M. Elwenspoek, W. Ehrfeld
The recent innovations in dry etching make it a promising technology for the fabrications of micromoulds. The high aspect ratios, directional freedom, low roughness, high etch rates and high selectivity with respect to the mask material allow a versatile fabrication process of micromoulds for subsequent electroplating and embossing, as is demonstrated with the DEEMO process. DEEMO is an English acronym and stands for Dry Etching, Electroplating and Moulding.
近年来干式蚀刻技术的创新使其成为微模具制造的一种有前途的技术。高长宽比、方向自由、低粗糙度、高蚀刻率和高选择性的掩模材料允许微模具的多功能制造工艺,用于随后的电镀和压花,正如DEEMO工艺所证明的那样。DEEMO是英文首字母缩略词,代表干式蚀刻,电镀和成型。
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引用次数: 49
期刊
Proceedings IEEE Micro Electro Mechanical Systems. 1995
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