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Investigations on Usability of Undermatched Joint in a Superconducting Coil Case for Fusion Reactor 核聚变反应堆超导线圈箱欠匹配接头可用性研究
Pub Date : 1900-01-01 DOI: 10.2207/QJJWS.9.575
Toshimi Matsurnoto, M. Tsukamoto, F. Suzuki, Y. Wadayama, H. Satoh
In a Power Fusion Reactor, a huge megnetic field is necessary for plasma confinement. This field also interacts with the high current to produce large forces tending to deform the superconducting cables ; this electro-magnetic force demands very high values of the cryogenic yield strength and fracture toughness in the supporting structural materials. It is said to be difficult to develop welds satisfing the same criteria as for the structural material. It is useful to investigate the usability of welded joint with a lower yield strength than the base metal, but associated with a higher fracture toughness.From this viewpoint, the influence of the undermatched joint on the deformation and the stressstrain property of the coil case was investigated by using a finite element method. It is concluded that (1) there is only a slight difference in the overall deformation of the coil case whether the undermatched joint is included in the calculation or not, (2) the maximum strain and the muximum plastic strain at the undermatched welds can be controlled to be less than those in the base metal with a judicious choice of weld location and yield strength level of welds.
在功率聚变反应堆中,巨大的磁场是等离子体约束所必需的。该磁场还与大电流相互作用,产生较大的力,使超导电缆变形;这种电磁力对支撑结构材料的低温屈服强度和断裂韧性要求很高。据说很难开发出满足结构材料相同标准的焊缝。研究屈服强度低于母材但具有较高断裂韧性的焊接接头的可用性是有用的。从这个角度出发,采用有限元方法研究了欠匹配接头对线圈壳体变形和应力应变性能的影响。结果表明:(1)不考虑欠匹配接头对卷壳整体变形的影响不大;(2)合理选择焊缝位置和焊缝屈服强度水平,可使欠匹配焊缝的最大应变和最大塑性应变小于母材。
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引用次数: 2
Influence of Residual Stress on Fatigue Strength of Non-load-carrying Fillet Weld Joints 残余应力对非承载角焊接头疲劳强度的影响
Pub Date : 1900-01-01 DOI: 10.2207/QJJWS.9.36
K. Matsuoka, I. Takahashi, T. Yoshii, E. Fujii
In this paper, the influence of plate thickness on the fatigue strength of non-load-carrying fillet weld joints is examined both experimentally and analytically, from the view point of weld residual stresses.In order to control the longitudinal residual stresses (in the direction of the weld line), rib-cruciform joint specimens with various plate width were prepared. On the one hand, specimens of which heat input for each pass was varied were also prepared to control the transverse residual stresses (in the perpendicular direction to the weld line). Using these specimens, both residual stress measurement and fatigue tests were carried out.It was found that the plate width of specimen had great effects on the longitudinal residual stresses and little effect on the transverse residual stresses respectively. And it was also found that the transverse residual stresses increased as the heat input decreased.As far as the heat input was constant, the plate width had no effect on the fatigue strength. On the other hand, the heat input significantly influenced the fatigue strength of joints with a same thickness of main plate. That was, the fatigue strength in the case of high heat input was much higher than in the case of low heat input.From above results, it is concluded that the fatigue strength of non-load-carrying fillet weld joints depends on the transverse residual stresses and that the tensile residual stresses increase as the plate thickness increases and/or the heat input decreases, causing the reduction of the fatigue strength.
本文从焊缝残余应力的角度出发,从实验和分析两方面研究了板厚对非承载角焊缝疲劳强度的影响。为了控制纵向残余应力(焊缝方向),制备了不同板宽的肋-十字形接头试件。一方面,为了控制横向残余应力(垂直于焊缝方向),还制备了不同道次热输入的试样。利用这些试样进行了残余应力测量和疲劳试验。结果表明,试件板宽对纵向残余应力影响较大,对横向残余应力影响较小。横向残余应力随热输入的减小而增大。在热输入一定的情况下,板宽对疲劳强度没有影响。另一方面,热输入对相同主板厚度节点的疲劳强度有显著影响。即高热输入情况下的疲劳强度远高于低热输入情况下的疲劳强度。由以上结果可知,非承载角焊缝接头的疲劳强度取决于横向残余应力,拉伸残余应力随板厚的增加和/或热输入的减小而增大,导致疲劳强度降低。
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引用次数: 2
Analysis of residual stresses in evaporated and plating films 蒸发膜和电镀膜残余应力分析
Pub Date : 1900-01-01 DOI: 10.2207/QJJWS.7.543
Y. Suita, M. Toyoda, T. Hirano, Kazumasa Kusanagi, S. Nakamura, Yoshihiro Yamamoto, H. Mitani
This paper is concerned with the theoretical evaluation of residual stresses in multilayered structures fabricated on substrates, such as evaporated films and plating films.Firstly, the analysis of thermal stresses in multilayered elastic thin films is carried out by using the method of strain suppression. Next, the theoretical formulas for evaluation of residual stresses arising in thin films and substrates are derived by the use of combining the results of the thermal stress analysis and those of stresses due to the inherent strains of the thin film. Furthermore the controlling parameters of residual stresses are derived theoretically.Experimental results of residual stresses in evaporated Ag films and hard chrominum plating films agree approximately with theoretical ones.
本文研究了蒸发膜和电镀膜等基底多层结构中残余应力的理论计算。首先,采用应变抑制法对多层弹性薄膜的热应力进行了分析。然后,将热应力分析结果与薄膜固有应变的应力分析结果相结合,推导出薄膜和衬底中残余应力的理论计算公式。并从理论上推导了残余应力的控制参数。蒸发镀银膜和镀硬铬膜残余应力的实验结果与理论结果基本一致。
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引用次数: 2
The Effects of .DELTA.-Ferrite Morphology on Low Temperature Fracture Toughness of Austenitic Stainless Steel Weld Metal. delta的效果。-铁素体形貌对奥氏体不锈钢焊缝金属低温断裂韧性的影响。
Pub Date : 1900-01-01 DOI: 10.2207/qjjws.9.525
O. Kamiya, K. Kumagai, Y. Kikuchi
The effect of δ ferrite morphology and grain boundary property on the low temperature toughness of austenitic stainless steel SUS304L weld metal has been studied. The types of δ ferrite were classified into three categories : vermicular, lacy, and globular. When Charpy test were performed at low temperature, brittle fracture easily occurred in a vermicular type δ ferrite because the longitudinal direction of this δ perallel to [100]δ, that is a cleavage plain.On the other hand, brittle fracture scarcely occurred in both a globular type and a lacy type δ ferrite, because the the stress concentration must be low at globular type δ and the Kurdjumov-Sachs (K-S) relationship holds between lacy type δ and γ phase. Grain boundary holding the K-S are coherence to grains and hardly cause the decohesion.The present data indicate that changing the δ ferrite morphology from a vermicular type to lacy type prevents the cleavage fracture and increases the fracture toughness at low temperature.
研究了δ铁素体形貌和晶界性能对奥氏体不锈钢SUS304L焊缝金属低温韧性的影响。δ铁氧体的类型分为蠕形、花边状和球状3类。在低温下进行Charpy试验时,蠕变型δ铁素体由于纵向与[100]δ平行,即为解理平原,易发生脆性断裂。而球状铁素体和花边型δ铁素体几乎不发生脆性断裂,这是因为δ球状铁素体的应力集中较低,而且花边型δ与γ相具有K-S关系。晶界保持K-S与晶粒的相干性,几乎不引起脱黏。结果表明,将δ铁素体形态由蠕变型转变为花边型,可以防止解理断裂,提高低温断裂韧性。
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引用次数: 4
Friction Welding of Oxygen Free Copper to Pure Aluminum 无氧铜与纯铝的摩擦焊接
Pub Date : 1900-01-01 DOI: 10.2207/qjjws.9.467
M. Aritoshi, K. Okita, T. Enjo, K. Ikeuchi, F. Matsuda
The microstructure and bond strength of the friction-welded joint of Al (commercially pure aluminum) to OFC (oxygen free copper) have been investigated in order to understand the formation of intermetallic compounds and its effects on the mechanical properties of the joint. A mixing layer of Al and Cu which showed a fine stratified microstructure was formed in Al adjacent to the weld interface by mechanical picking-up of Cu into Al. In the mixing layer, intermetallic compounds CuAl2, CuAl and Cu9Al4 were detected by X-ray diffraction analyses and TEM. As forge pressure P2 was increased, the width of the mixing layer was decreased and the stratified microstructure became considerably isolated flaky one. The tensile strength of the joint was increased as P2 was increased, and at P2 above 120 MPa the joints were fractured in the heat affected zone of Al. On the other hand, the joints welded at P2 below 80 MPa were fractured mainly in the mixing layer. EDX analyses of the area around cracks suggested that the crack on the tensile test initiated at CuAl in the mixing layer, since the composition around the initiation site of the crack corresponded approximately to that of CuAl. From these results, it can be concluded that the intermetallic compounds, especially CuAl have harmful effects on the mechanical properties of the joint. The increase in the joint strength with rise in P2 can be explained as a consequence of the decrease in the thickness of the mixing layer which includes a number of fine intermetallic compound layers. The formation of mixing layer having the fine stratified microstructure is probably due to the mechanical mixing in the solid state, since the average temperature of frictionn interface estimated from the thermoelectric power between Cu and Al was below the lowest eutectic temperature of the Cu-Al system.
为了了解金属间化合物的形成及其对接头力学性能的影响,研究了Al(工业纯铝)与OFC(无氧铜)摩擦焊接接头的显微组织和结合强度。通过机械拾取Cu进入Al中,在靠近焊缝界面的Al中形成了Al和Cu的混合层,该混合层具有良好的层状组织。在混合层中,通过x射线衍射分析和透射电镜检测到金属间化合物CuAl2、CuAl和Cu9Al4。随着锻造压力P2的增大,混合层宽度减小,层状组织变为孤立片状组织。接头的抗拉强度随着P2的增大而增大,当P2大于120 MPa时,接头断裂主要发生在Al的热影响区。而当P2小于80 MPa时,接头断裂主要发生在混合层。裂纹周围区域的EDX分析表明,拉伸试验中的裂纹起源于混合层中的CuAl,因为裂纹起裂部位周围的成分与CuAl的成分近似对应。结果表明,金属间化合物,特别是CuAl对接头的力学性能有不利影响。随着P2的增加,接头强度的增加可以解释为混合层厚度的减少,其中包括许多精细的金属间化合物层。由于Cu和Al之间的热电功率估计的摩擦界面平均温度低于Cu-Al体系的最低共晶温度,因此混合层的形成具有良好的层状微观结构可能是由于固体中的机械混合所致。
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引用次数: 20
Inference of mechanical properties in heat treated steel from ultrasonic attenuation and velocity measurements. 从超声衰减和速度测量推断热处理钢的机械性能。
Pub Date : 1900-01-01 DOI: 10.2207/QJJWS.5.550
I. Oda
Round bar tension test, Charpy V impact test and static 3-point bending test as well as ultrasonic attenuation and wave velocity measurements are made by using carbon steel heat treated with various conditions. Those tests are carried out for the purpose of establishing the nondestructive methods for material property characterization. Correlations between results of material tests and ultrasonic attenuation or wave velocity are examined.Relationships between yield strength, ultimate strength or elongation percentage and attenuation coefficient are represented by smooth curves. Yield strength as well as ultimate strength decreases and elongation percentage increases with increasing attenuation coefficient. Relationship between Charpy V notch impact energy absorption in the upper shelf region and wave velocity is represented approximately by a straight line. Upper shelf energy absorption increases with increasing velocity. Relationship between critical COD and attenuation coefficient is represented roughly by a straight line. Critical COD increases with increasing attenuation coefficient. Using the results above mentioned, mechanical properties such as strength, elongation and fracture toughness can be estimated nondestructively from ultrasonic attenuation or wave velocity.
采用经过各种条件热处理的碳钢,进行了圆杆拉伸试验、夏比V冲击试验和静态三点弯曲试验,以及超声波衰减和波速测量。这些试验的目的是建立材料性能表征的无损方法。材料试验结果与超声衰减或波速之间的相关性进行了检验。屈服强度、极限强度或延伸率与衰减系数之间的关系用光滑曲线表示。随着衰减系数的增大,屈服强度和极限强度降低,伸长率增加。上陆架区夏比V型缺口冲击吸能与波速的关系近似用一条直线表示。上架能量吸收随速度增加而增加。临界COD与衰减系数的关系大致用一条直线表示。临界COD随衰减系数的增大而增大。利用上述结果,可以通过超声波衰减或波速无损地估计强度、伸长率和断裂韧性等力学性能。
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引用次数: 1
The nitrogen absorption of arc-melted iron and stainless steel. 弧焊铁和不锈钢的氮吸收。
Pub Date : 1900-01-01 DOI: 10.2207/QJJWS.5.497
T. Kuwana, H. Kokawa
Effects of melting conditions and atmospheres on the nitrogen absorption of tungsten arc-melted iron and stainless steel were studied. With the increase of the arc current, the nitrogen content of the melted stainless steel decreases, while that of the melted iron is nearly constant. In both of the two melted metals, the nitrogen content depends hardly on the specimen weight and the gas flow rate. In each of them, the nitrogen content increases with the melting time and then reaches the saturated value which increases with the nitrogen partial pressure of atmosphere. The nitrogen absorption of the arc-melted metal was discussed with equilibrium data and was compared with the gas tungsten arc weld metal.
研究了熔炼条件和气氛对钨弧熔铁和不锈钢吸氮的影响。随着电弧电流的增大,不锈钢熔体中氮含量降低,铁熔体中氮含量基本保持不变。在这两种熔化金属中,氮含量几乎不依赖于试样重量和气体流速。其中氮含量随熔化时间的增加而增加,并随大气氮分压的增加而达到饱和值。用平衡数据讨论了电弧焊金属的氮吸收,并与钨气弧焊金属进行了比较。
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引用次数: 6
Application of Laser Beam Welding to Thin Steel Sheet 激光焊接在薄钢板上的应用
Pub Date : 1900-01-01 DOI: 10.2207/QJJWS.3.26
I. Masumoto, T. Shinoda, Hiroyuki Ishiyama
As Laser beam can be focused to pointed area, it is suitable to apply high speed welding of thin sheet metal. This experiment was carried out to know what advantage can be expected by applying Laser beam welding to surface coated steel sheet and austenitic stainless steel.The results obtained in this report are as follows;1) Steel sheet can be welded with much smaller distortion by Laser beam welding, compared with TIG welding. For coated sheet, Laser beam welding gives less damage to coated layer than that of TIG weld-ing. It is possible to make full penetration weld to use 3-5 times faster speed by Laser beam welding than by TIG welding.2) TIG weld metal of Zn coated sheet shows Zn rich region at surface but Laser weld metal does not.3) Laser beam welded joints of stainless steel show little weld decay tendency, which is almost same level as electron beam welded joint.
由于激光束可以聚焦到特定的区域,因此适用于薄板的高速焊接。本实验旨在了解激光焊接表面涂层钢板和奥氏体不锈钢的优点。本报告的研究结果如下:1)与TIG焊相比,激光束焊接钢板的变形要小得多。对于涂层板,激光焊接对涂层层的损伤小于TIG焊接。2)镀锌板的TIG焊缝金属在表面呈现富锌区,而激光焊缝金属则没有富锌区;3)不锈钢的激光束焊接接头焊缝的衰减趋势较小,与电子束焊接接头的衰减程度基本相同。
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引用次数: 3
Metallic Joining Technique of Insulated Copper Coil. 绝缘铜线圈的金属连接技术。
Pub Date : 1900-01-01 DOI: 10.2207/QJJWS.9.223
T. Haramaki, M. Nakamura, Takao Funarnoto, T. Shida
A new barzing method was investigated in order to increase the strength of fusing joints of insulated copper wires. This process is a combination of fusing and brazing of brass terminal and insulated conner wires.The filler metal, the brass terminal and the wires were heated simultaneously by resistance heating, and they were bonded. The joint which was brazed at about 700°C using BCuP-5 (Cu-15%Ag-5%P) filler metal gave the best result. That joint fractured at the insulated copper wire (base metal) in tensile testing.A joint layer which consisted of mainly Cu, Ag, P and a little carbide was formed at the joint interface.
为了提高绝缘铜线熔断接头的强度,研究了一种新的钎焊方法。这个过程是黄铜端子和绝缘角线的熔断和钎焊的结合。采用电阻加热同时加热填充金属、黄铜端子和导线,并进行粘结。采用BCuP-5 (Cu-15%Ag-5%P)钎料在700℃左右进行钎焊,焊接效果最好。在拉伸试验中,接头在绝缘铜线(母材)处断裂。在节理界面处形成以Cu、Ag、P为主,少量碳化物的节理层。
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引用次数: 1
Estimation of the Cooling Time t8/5 and Thermal Factor of Weldments with Local Preheating. 局部预热焊件冷却时间t8/5及热系数的估算。
Pub Date : 1900-01-01 DOI: 10.2207/QJJWS.9.436
T. Terasaki, K. Ishimoto
Preheating is performed to prevent cold cracking in steel constructions. Preheating produces a good effect on cooling times, which are t8/5 (cooling time from 800°C to 500°C) related to the maximum hardness at HAZ, or which are t200, t150, t100 (tθ : cooling time from the solidification to θ) connected with the thermal factor. In the welding field, a whole member can not be preheated uniformly, and then local preheating near the weld line is generally performed.This report deals with local preheating and welding procedures of a butt joint and a corner joint. Predicted values of cooling times have been compared with the experimental data. The predicted values have been obtained by theoretical formulae. The results are summarized as follows :(1) Relation between cooling time and thermal factor, (ΣD·Δt)100 has been investigated. The thermal factor is correlated most closely with cooling time t150.(2) The predicted values of cooling time t8/5 and thermal factor (ΣD·Δt)100 have given good agreement with the experimental values.
预热是为了防止钢结构的冷裂。预热对冷却时间有很好的影响,与热影响区最大硬度相关的冷却时间为t8/5(从800℃冷却到500℃),与热因素相关的冷却时间为t200、t150、t100 (θ:从凝固到冷却时间)。在焊接现场,不能对整个构件进行均匀预热,一般在焊缝附近进行局部预热。本文介绍了对接接头和角接头的局部预热和焊接工艺。将冷却时间的预测值与实验数据进行了比较。通过理论公式得到了预测值。结果表明:(1)研究了冷却时间与热因子(ΣD·Δt)100的关系。(2)冷却时间t8/5和热因子(ΣD·Δt)100的预测值与实验值吻合较好。
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引用次数: 1
期刊
Transactions of the Japan Welding Society
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