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DEVELOPMENT OF ASH-FREE EXTREME PRESSURE ADDITIVES 开发无灰极压添加剂
Pub Date : 2023-12-14 DOI: 10.30987/2782-5957-2023-12-36-41
Olga Kornilova, V. Sholom, Denis Tyulenev, O. Kramer, Andrey Trofimov
The physicochemical and tribological parameters of the ash-free additives obtained in the laboratory are given. It is shown that they have high extreme pressure properties and low ash content. The results of comparative laboratory tests of tribo-engineering characteristics of new additives of Russian and foreign production are presented. It is found out that the new additives in terms of maximum load capacity are not worse than imported analogues and can be used to increase the extreme pressure properties of lubricants for various purposes (including ash-free ones) instead of their imported analogues. A pilot batch of additives containing 45% sulfur is prepared and tested.
文中给出了在实验室中获得的无灰添加剂的物理化学和摩擦学参数。结果表明,这些添加剂具有较高的极压性能和较低的灰分含量。介绍了俄罗斯和外国生产的新型添加剂的摩擦工程特性的实验室对比试验结果。结果表明,新型添加剂的最大承载能力并不比进口的同类产品差,可以代替进口同类产品提高各种用途润滑油(包括无灰润滑油)的极压性能。制备并测试了一批含硫量为 45% 的试验添加剂。
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引用次数: 0
THE EFFECT OF LUBRICANTS ON THE WEAR RESISTANCE OF GALVANIZED STEEL ROPES, OPERATED AT NEGATIVE TEMPERATURES AND IN SEAWATER 润滑剂对在负温度和海水中运行的镀锌钢绳耐磨性的影响
Pub Date : 2023-12-14 DOI: 10.30987/2782-5957-2023-12-29-35
V. Golovin, V. Sholom, O. Kramer, Olga Kornilova, Aleksandr Golubkov, Svetlana Sarantseva
The paper objective is to find out the effect of various lubricants on the wear resistance of galvanized steel ropes manufactured according to GOST 2688-80 Two lay rope type LK-R construction 6 19(1 +6+6/6)+ 1 o. c. Dimensions. The research was carried out on a machine manufactured according to GOST 2387-80 Stell Ropes. Method of Endurahce testify under normal conditions, at negative temperatures and under periodic exposure to seawater. It is shown that many rope lubricants used by Russian metallurgical enterprises for impregnating galvanized steel ropes, when periodically exposured to seawater, reduce their wear resistance from 16 to 34% in relation to non-lubricated ropes. Only the universal rope lubricant Rosoil-K112 showed an increase in the wear resistance of galvanized steel rope by 23%. It was found that lubricants that maximize the wear resistance of galvanized steel rope during its operation in normal climatic conditions turned out to be completely ineffective at negative temperatures or when exposured by seawater. As a result of the work carried out, it was revealed that in order to increase the wear resistance of galvanized steel rope, additional studies are needed to investigate the interaction of galvanized coating and lubricating material under conditions of periodic exposure to seawater, as well as industrial tests of galvanized steel rope lubricated with universal rope lubricant Rosoil-K112.
本文的目的是找出各种润滑剂对根据 GOST 2688-80 两层绳 LK-R 型结构 6 19(1 +6+6/6)+ 1 o. c. 尺寸制造的镀锌钢绳耐磨性的影响。研究是在根据 GOST 2387-80 Stell Ropes 标准制造的机器上进行的。在正常条件下、负温度下和定期暴露于海水中的情况下进行了耐久性测试。结果表明,俄罗斯冶金企业用于浸渍镀锌钢绳的许多绳索润滑剂在定期暴露于海水中时,其耐磨性比未经润滑的绳索降低 16% 至 34%。只有通用绳索润滑剂 Rosoil-K112 显示镀锌钢绳的耐磨性提高了 23%。研究发现,能在正常气候条件下最大限度提高镀锌钢绳耐磨性的润滑剂,在负温度或海水中却完全失效。研究结果表明,为了提高镀锌钢绳的耐磨性,需要开展更多研究,调查镀锌涂层和润滑材料在定期接触海水条件下的相互作用,并对使用通用绳索润滑剂 Rosoil-K112 进行润滑的镀锌钢绳进行工业试验。
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引用次数: 0
NEW ROSOIL-AKOR ANTI-CORROSION ADDITIVE 新型 ROSOIL-AKOR 防腐添加剂
Pub Date : 2023-12-14 DOI: 10.30987/2782-5957-2023-12-82-89
V. Sholom, Aleksandr Kazakov, Denis Tyulenev, Olga Morozova, Margarita Pshenichnaya
The paper contains the results of laboratory tests of a new Rosoil-Akor anticorrosive additive, designed to improve the protective properties of oils for various purposes and fuels in comparison with the similar AKOR-1 additive from two Russian manufacturers. The physicochemical characteristics of the additives are defined. The effect of additives on the protective and anti-wear properties of transformer oils, motor oils and diesel fuel are studied. It is shown that the physico-chemical parameters of Rosoil-Akor additive meets the requirements of GOST 15171-78 Additive AKOP-I. Specifications. It is found that when exposed to salt fog, the protective ability of oils and diesel fuel with Rosoil-Akor additive is 3-10 times higher than with AKOR-1 additives. At higher values of relative humidity and air temperature, the protective ability of oils and diesel fuel with Rosoil-Akor additive is up to 25 times better than with AKOR-1 additives. All the additives under study increase the anti-wear properties of transformer oils, while the diameter of the wear spot of oil with Rosoil-Akor additive is 1.2-1.4 times smaller than oils with AKOR-1 additives. The addition of the studied additives to engine oils does not significantly affect the anti-wear properties of oils. The wear index of diesel fuel decreases with the addition of Rosoil-Akor and AKOR-1 additives (sample No. 1), but increases with the addition of AKOR-1 additive (sample No. 2). Test results show that the new Rosoil-Akor additive has high anticorrosive and anti-wear properties and can be used to improve the protective properties of oils for various purposes and diesel fuel instead of AKOR-1 additive.
本文介绍了一种新型 Rosoil-Akor 防腐添加剂的实验室测试结果,该添加剂与俄罗斯两家制造商生产的类似 AKOR-1 添加剂进行了比较,前者旨在提高各种用途机油和燃料的保护性能。确定了添加剂的物理化学特性。研究了添加剂对变压器油、机油和柴油的保护和抗磨损性能的影响。结果表明,Rosoil-Akor 添加剂的物理化学参数符合 GOST 15171-78 添加剂 AKOP-I 的要求。规格。研究发现,当暴露在盐雾中时,添加了 Rosoil-Akor 添加剂的机油和柴油的保护能力比添加了 AKOR-1 添加剂的机油和柴油高 3-10 倍。在相对湿度和气温较高的情况下,添加了 Rosoil-Akor 添加剂的机油和柴油的保护能力比添加了 AKOR-1 添加剂的机油和柴油的保护能力高 25 倍。所研究的所有添加剂都能提高变压器油的抗磨损性能,而使用 Rosoil-Akor 添加剂的油的磨损点直径比使用 AKOR-1 添加剂的油小 1.2-1.4 倍。在发动机油中添加所研究的添加剂不会对机油的抗磨损性能产生明显影响。柴油的磨损指数随着 Rosoil-Akor 和 AKOR-1 添加剂的添加而降低(1 号样品),但随着 AKOR-1 添加剂的添加而升高(2 号样品)。试验结果表明,新型 Rosoil-Akor 添加剂具有很高的防腐和抗磨损性能,可以用来替代 AKOR-1 添加剂,提高各种用途的机油和柴油的保护性能。
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引用次数: 0
SELF-SUPPORTING CREATIVE CENTER OF UFA AVIATION INSTITUTE - 35th ANNIVERSARY 优发娱乐平台航空学院自立创意中心--35 周年纪念
Pub Date : 2023-12-14 DOI: 10.30987/2782-5957-2023-12-4-10
Lesya Sukharevskaya
The main points of developing self-supporting creative center of Ufa Aviation Institute - the management company of the industrial park HTTS UAI – ROSOIL are described. The main types of its activities are shown.
介绍了乌法航空学院自立创新中心(HTTS UAI - ROSOIL 工业园区管理公司)的发展要点。其主要活动类型如图所示。
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引用次数: 0
UPGRADED FRICTION MACHINE 升级版摩擦机
Pub Date : 2023-12-14 DOI: 10.30987/2782-5957-2023-12-11-20
Aleksey Abramov, V. Sholom, Denis Tyulenev, Kirill Abramov, Semyon Pilyugin
The study objective is to increase the information value, accuracy and reliability of the experimental assessment results of extreme pressure and antifriction properties of the tested materials. A brief analysis of the work on the creation of test tribo-technical equipment is given. The difference between the designs of friction machines for testing using Reichert and Timken tests is shown. The design of an upgraded friction machine for determining extreme pressure, antifriction and anti-wear properties of lubricants is presented. In the proposed installation, the radial force on the friction unit ("roller - ring" or "bar – ring") is generated by a mechanism of even loading, and the assessment of extreme pressure lubricants is determined at the moment of gripping the rubbing samples, at which the motor shaft stops. As a result of upgrading the machine, it became possible to measure the friction force, the normal load and to read the friction factor, both for the lubricants under study and for friction pairs consisting of structural and instrumental materials. The results of comparative tests on the upgraded friction machine for lubricating and cooling liquids with different contents of extreme pressure, antifriction and anti-wear additives are presented. A new friction machine design based on Reichert machine is developed, which allows testing structural and lubricating materials for friction and wear using both Reichert and Timken tests. At the same time, the accuracy of determining tribo-engineering characteristics of the tested materials is increased. It is found that as a result of equipping the friction machine with an even loading system and force measuring sensors, it becomes possible to determine extreme pressure and anti-friction properties of lubricants and structural materials, as well as to estimate the value of the friction factor.
研究的目的是提高极压和被测材料抗磨损性能实验评估结果的信息价值、准确性和可靠性。本文简要分析了创建试验摩擦技术设备的工作。说明了使用 Reichert 和 Timken 测试的摩擦机设计之间的差异。介绍了用于测定润滑油极压、抗磨和抗磨损性能的升级版摩擦机的设计。在拟议的装置中,摩擦单元("滚子-环 "或 "棒-环")上的径向力是通过均匀加载机制产生的,极压润滑剂的评估是在抓取摩擦样品的瞬间确定的,在此瞬间电机轴停止。机器升级后,可以测量摩擦力、法向载荷并读取摩擦因数,既适用于所研究的润滑剂,也适用于由结构材料和工具材料组成的摩擦副。本报告介绍了升级后的摩擦机对含有不同极压、减摩和抗磨添加剂的润滑液和冷却液进行比较试验的结果。在莱歇特摩擦机的基础上开发了一种新的摩擦机设计,可以同时使用莱歇特和铁姆肯测试方法对结构材料和润滑材料进行摩擦和磨损测试。同时,还提高了确定被测材料三工程特性的准确性。研究发现,在摩擦机上安装均匀加载系统和测力传感器后,可以确定润滑剂和结构材料的极压和抗摩擦特性,并估算摩擦因数值。
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引用次数: 0
SIMULATION OF THE BREAKDOWN OF A TANK CAR BOILER BY SAFETY ARCS TAKING INTO ACCOUNT MATERIAL PLASTICITY 考虑材料塑性的罐车锅炉安全弧击穿模拟
Pub Date : 2023-08-06 DOI: 10.30987/2782-5957-2023-8-26-34
A. Surnin, S. Bespal'ko
The study objective is to simulate the breakdown of a tank car boiler by safety arc, taking into account the material plasticity. In accordance with this, it is necessary to solve the following tasks: to develop a methodology for calculating the stress-strain state of the boiler under shock load in a nonlinear situation, to select rational geometric characteristics of the armor plate and its thickness. To achieve them, the theory of elasticity and plasticity and the finite element method are used. The novelty of the work is in the development of a methodology for finding out the stress-strain state of a tank car boiler under shock loading conditions, taking into account the plasticity of the material. The study results are the dependences of the strain energy and stresses on the impact velocity, stress fields, a sample of rational geometrics and thickness of the armor plate. During the study, a number of calculations were carried out to determine the strength characteristics of the boiler with different configurations of the armor plate. Based on the data obtained, the best options were selected and used to obtain a qualitative picture of the problem being solved.
研究目的是在考虑材料塑性的情况下,模拟罐车锅炉的安全电弧击穿。为此,需要解决以下问题:建立非线性冲击载荷下锅炉应力-应变状态的计算方法,选择合理的护板几何特性及其厚度。为此,采用了弹塑性理论和有限元方法。这项工作的新颖之处在于开发了一种方法,用于在考虑材料塑性的情况下找出冲击载荷条件下罐车锅炉的应力-应变状态。研究结果是应变能和应力与冲击速度、应力场、合理几何形状和装甲板厚度的关系。在研究过程中,进行了大量的计算,以确定不同护板配置下锅炉的强度特性。根据获得的数据,选择最佳选项并用于获得待解决问题的定性图像。
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引用次数: 0
INCREASE IN LOAD CAPACITY OF SMALL-MODULE WORM GEAR 提高小模数蜗轮的承载能力
Pub Date : 2023-08-06 DOI: 10.30987/2782-5957-2023-8-11-17
A. Suslin, I. Barmanov
The study objective is to analyze possible ways to increase the load capacity and develop a worm gear that meets the following requirements and working conditions: minimum weight, high reliability, maintenance-free, short-term operation mode, limited lubrication conditions, the ability to work at low temperatures. The task to which the paper is devoted is to increase the load capacity and the wear resistance of worm gears. The load capacity is defined as the possibility of transmitting the greatest torques with the smallest overall dimensions. The research methods are based on the theory of strength, theory of elasticity, mechanics of contact interaction. The novelty of the work is in finding effective design and technological ways to increase the load capacity, developing a modification of the worm gear and testing the method for calculating the strength of the transmission with a globoidal worm. Research results: a review and analysis of the results of studies concerning the modification of gear, working conditions, lubrication, manufacturing technology, wear; possible methods of increasing the bearing capacity of a small-module worm gear are considered; a modification of the gear with a globoidal worm is developed; a method of strength calculation is tested. Conclusions: the method of strength calculation and the method of modification of the globoidal gear allow improving the quality characteristics of worm gears – weight and size characteristics, reliability, resource, ease of operation.
研究目的是分析提高蜗轮承载能力的可能途径,开发出满足以下要求和工作条件的蜗轮:最小重量、高可靠性、免维护、短期运行方式、有限润滑条件、能够在低温下工作。提高蜗轮蜗杆的承载能力和耐磨性是本文研究的课题。载荷能力被定义为以最小的整体尺寸传递最大扭矩的可能性。研究方法以强度理论、弹性理论、接触相互作用力学为基础。该工作的新颖之处在于寻找有效的设计和技术途径来提高承载能力,开发了一种蜗轮蜗杆的改型,并试验了计算弧面蜗杆传动强度的方法。研究成果:对齿轮的改进、工作条件、润滑、制造技术、磨损等方面的研究成果进行综述和分析;考虑了提高小模数蜗轮承载能力的可能方法;提出了一种采用弧面蜗杆的齿轮改进方案;试验了一种强度计算方法。结论:所采用的强度计算方法和弧面齿轮的修形方法可以改善蜗轮的质量特性——重量和尺寸特性、可靠性、资源性、操作便利性。
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引用次数: 0
WEAR MECHANISM OF FRICTION PAIRS IN ARTICULATED JOINTS OF CAR STEERING GEARS 汽车转向器铰接关节摩擦副的磨损机理
Pub Date : 2023-08-06 DOI: 10.30987/2782-5957-2023-8-18-25
S. Shets, Arkady Mogilyov
Wear mechanism of friction pairs in the articulated joints of steering gears of UAZ-Hunter -315195 cars is considered. The wear process of friction pairs "bush (cup) – ball pin" closed with spherical spring washers and a spring cap used in the design of the swivel joint of the car steering gear is described. The effect of fretting corrosion on the destruction of a ball joint is studied.
研究了UAZ-Hunter -315195轿车转向器铰接接头摩擦副的磨损机理。介绍了汽车转向器转向节设计中采用球面弹簧垫圈和弹簧帽封闭的“衬套(杯)-球销”摩擦副的磨损过程。研究了微动腐蚀对球接头破坏的影响。
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引用次数: 0
EXPERIMENT-CALCULATED EVALUATION OF THE STRENGTH OF A PASSENGER OBSERVATION CAR MODEL 61-941 61-941型客运观景车强度的试验计算评价
Pub Date : 2023-08-06 DOI: 10.30987/2782-5957-2023-8-49-59
S. Korshunov, Aleksandr Smirnov, Nikita Bardov, Dmitry Semenov, A. Boldyrev
Experiment-calculated evaluation of the strength of the load-bearing body metal structure of a passenger observation car model 61-941 is done. The car is designed for tourist and sightseeing passenger trips. The project is created on the basis of a serial passenger car model 61-4179 as part of the capital repairs by Tambov Railway Car Repair Plant VRM. In accordance with the design andengineering specification, the body of the base car was significantly modernized, new planning solutions were applied for the internal equipment of the car, the frame of the car body was strengthened. Some theoretical studies using the finite element method were carried out to assess the compliance of the observation car model 61-941 with regulatory requirements. The strength and stability of the body metal structure is evaluated. At the second stage, full-scale tests of the car were carried out in static and dynamic conditions with longitudinal collisions. Additional attention is paid to the attachment points of passenger seats to the elements of the car body. The analysis of the results of theoretical and experimental studies shows their satisfactory compliance with the requirements of regulatory documents required for passenger car bodies.
对61-941型客运观景车承重车体金属结构的强度进行了试验计算评价。该车是为旅游观光乘客设计的。该项目是在型号为61-4179的系列客车的基础上创建的,是坦波夫铁路车辆修理厂VRM基本维修的一部分。根据设计和工程规范,对基础车体进行了大幅度的现代化改造,对车体内部设备采用了新的规划方案,对车体框架进行了加固。利用有限元方法对61-941型观测车模型是否符合法规要求进行了理论研究。对车身金属结构的强度和稳定性进行了评价。在第二阶段,在纵向碰撞的静态和动态条件下对汽车进行了全尺寸测试。额外的注意是乘客座椅的附着点到车身的元素。理论研究和实验研究结果分析表明,它们完全符合乘用车车身法规文件的要求。
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引用次数: 0
MEASURES TO INCREASE THE RELIABLE AND SAFE OPERATION OF THE FREIGHT CAR TRUCK FRICTION UNIT 18-100 提高货车安全可靠运行的措施货车摩擦单元18-100
Pub Date : 2023-08-06 DOI: 10.30987/2782-5957-2023-8-60-70
V. Fedin, Evgeny Lipov, Yu. V. Ronzhina, S. Korzhin
The problem of increasing the service life of the friction unit parts (wedge, bar) due to technical measures related to increasing the intensity of quenching cooling of low-carbon steels – 20L,25L, 20GL (wedge); steels 20, 20L (bar). Examples of equipment providing the technological process of quenching and the results of studying mechanical properties of wedge materials after carrying out technological operations for intensive quenching cooling are given. It is shown that the proposed technological measures provide a guaranteed mileage of 500.0 thousand km of a friction unit made of three steel grades – 20L, 25L, 20GL; cast–iron - Ch25, Ch35, Ch70 and friction bars made of 20L, 20 steels. For mass production of steel friction wages and solid board of the truck model 18-100, draft specifications are prepared.
提高20L、25L、20GL(楔)低碳钢淬火冷却强度的相关技术措施对提高摩擦单元部件(楔、杆)使用寿命的问题;钢20L, 20L (bar)。给出了提供淬火工艺流程的设备实例,以及对楔形材料进行强化淬火冷却工艺操作后力学性能的研究结果。结果表明,采用20L、25L、20GL三种钢种制造的摩擦装置可保证50万公里的行驶里程;铸铁- Ch25, Ch35, Ch70和20L, 20钢制成的摩擦棒。为大批量生产18-100型载重汽车钢摩擦板和实心板,编制了规范草案。
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引用次数: 0
期刊
Transport engineering
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