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IMPROVEMENT OF ACOUSTIC PARAMETERS OF HYDRAULIC DRIVES 液压传动声学参数的改进
Pub Date : 2023-05-11 DOI: 10.30987/2782-5957-2023-5-39-50
A. Puzanov, Sergey Kurdubanov
The study objective is to improve the operational characteristics of hydraulic drives. The task to which the paper is devoted is to simulate operating processes and minimize the vibrations of the drive hydraulic and mechanical components based on the analysis of the main types of generators and dissipators of acoustic vibrations in hydraulic systems. Research methods: analysis of complex multidisciplinary models of hydraulic machine operating processes. Macro-models provide solutions to problems at the system level. Micro-models provide an analysis of the operating processes of hydraulic drives, taking into account the influence of internal and external factors of impact operating, the interaction of components and parts, changes in structural and technological parameters. The novelty of the work is in the substantiation of the influence of operational factors, structural and technological parameters on the vibration processes that form the acoustic characteristics of the hydraulic drive. The results of the study are presented on the example of reducing the vibration processes of an axial plunger hydraulic machine. Fluctuations in the operating pressure are given in the indicator diagram. The vibration amplitude depends on the dead volume of the piston chamber, as well as due to its under-filling operation at low temperatures. Also, based on the simulation results, zones of energy dissipation of the working fluid are localized to reduce vibration processes. Conclusions: the obtained results of modeling various measures to reduce the vibration processes will allow to localize and reduce the negative factors of noise generation.
研究的目的是提高液压传动的工作特性。本文的任务是在分析液压系统声振动产生和消散的主要类型的基础上,模拟液压和机械驱动部件的工作过程,并尽量减少振动。研究方法:分析液压机运行过程的复杂多学科模型。宏观模型为系统级的问题提供解决方案。微观模型分析了液压传动的工作过程,考虑了内部和外部因素对工作的影响、零部件的相互作用、结构和技术参数的变化。这项工作的新颖之处在于证实了操作因素、结构和工艺参数对形成液压传动声学特性的振动过程的影响。以轴向柱塞液压机的减振过程为例,给出了研究结果。操作压力的波动在指示图中给出。振动幅度取决于活塞腔的死体积,以及它在低温下的欠充注操作。根据仿真结果,对工作流体的能量耗散区域进行了局部化,以减小振动过程。结论:对各种减少振动过程的措施进行建模得到的结果将允许定位和减少噪声产生的负面因素。
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引用次数: 0
ANALYSIS OF TORSIONAL VIBRATIONS OF TRANSMISSION PARTS IN A CAR WITH A TWO-MASS FLYWHEEL OF INTERNAL COMBUSTION ENGINE 内燃机双质量飞轮汽车传动部件扭振分析
Pub Date : 2023-05-11 DOI: 10.30987/2782-5957-2023-5-14-25
A. Reutov
The study objective is to analyze the influence of elastic-damping characteristics of the two-mass flywheel of the internal combustion engine on the torsional vibrations of the car transmission components. The task is to define the characteristics of forced stationary torsional vibrations of transmission parts under the action of torque fluctuations of the internal combustion engine. Methods: mathematical and computer modeling of forced torsional vibrations of transmission parts. The novelty of the work is in developing mathematical and computer models of the torsional vibrations of a car transmission with a two-mass flywheel and a double dry clutch, defining the conditions for preventing the resonance of the flywheel torsional vibrations at idling speed. Results: mathematical and computer models are developed for the analysis of torsional vibrations of a car transmission with a two-mass flywheel and a double dry clutch. The analysis of forced stationary torsional vibrations of transmission parts in time is carried out. The conditions for preventing the resonance of the flywheel torsional vibrations at idling speed are defined. It is shown that the use of a two-mass flywheel significantly reduces standard deviation of angular velocities and accelerations of parts (except the crankshaft) in comparison with a single-mass flywheel.
研究目的是分析内燃机双质量飞轮的弹阻尼特性对汽车传动部件扭振的影响。任务是定义内燃机转矩波动作用下传动部件的强制静扭振动特性。方法:采用数学和计算机方法对传动部件的强迫扭振进行建模。这项工作的新颖之处在于建立了具有双质量飞轮和双干式离合器的汽车变速器的扭转振动的数学和计算机模型,确定了在空转速度下防止飞轮扭转振动共振的条件。结果:建立了双质量飞轮双干式离合器汽车变速器扭振分析的数学模型和计算机模型。对传动部件的强迫静扭振动进行了实时分析。确定了防止飞轮怠速扭转振动共振的条件。结果表明,与单质量飞轮相比,双质量飞轮的使用显著降低了零件(曲轴除外)角速度和加速度的标准差。
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引用次数: 0
SAFE CAR OPERATION IN THE PRESENCE OF MALFUNCTIONS 汽车在出现故障时安全运行
Pub Date : 2023-05-11 DOI: 10.30987/2782-5957-2023-5-51-59
Tatiana Popova, A. Popov
A study of various types of malfunctions in railway transport is conducted. Their critical impact on the safety of operation is evaluated. The research is aimed at studying statistical data on appearing failures and malfunctions both on rolling stock and on railway tracks. At high loads on mechanical components, the probability of various defects is high, which requires the most thorough study of the reliability of structural elements. Any deviation can lead to significant breakdowns and cause huge damage, especially for rolling stock for passenger transportation or transportation of dangerous goods. It is also necessary to predict the indicators of reliability and stability of the system to various impacts. In this regard, the study is aimed at evaluating the failures of railway systems and their critical impact on traffic safety. Despite such a great interest in the problems of evaluating and ensuring the safety of railway transport, there is still no unambiguous evaluation of the parameters of railway carriages and the track for the maximum stability coefficient, if exceeded, the train is highly likely to derail.
对铁路运输中各种类型的故障进行了研究。评估了它们对运行安全的关键影响。本研究旨在研究机车车辆和轨道上出现的故障和故障的统计数据。在机械构件的高载荷作用下,出现各种缺陷的概率很高,这就要求对结构构件的可靠性进行最深入的研究。任何偏差都可能导致重大故障,造成巨大损失,特别是客运或危险货物运输的机车车辆。还需要预测系统的可靠性和稳定性指标受到的各种影响。在这方面,该研究旨在评估铁路系统的故障及其对交通安全的关键影响。尽管人们对铁路运输安全的评估和保证问题有如此大的兴趣,但对于铁路车厢和轨道的最大稳定系数的参数,仍然没有明确的评估,如果超过,火车很可能脱轨。
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引用次数: 0
PROBLEMS OF TRAFFIC ARRANGEMENT AND SAFETY IN CITIES AND TOWNS BY EXAMPLE OF SVERDLOVSK REGION 城镇交通安排与安全问题——以斯维尔德洛夫斯克地区为例
Pub Date : 2023-05-11 DOI: 10.30987/2782-5957-2023-5-79-91
Aleksey Tsarikov
The study objective is to reduce the level of accidents on the road network of cities and towns of Sverdlovsk region. The task is to study the temporal and spatial unevenness of road accidents; to find out the main causes and patterns of occurring places of accident concentrations; to propose measures to reduce the number of accidents. Research methods are mathematical and statistical methods of analysis, a full-scale experiment. The novelty of the work is the use of spatial and temporal disparity methods to study patterns of road accidents in cities and towns. The study results are that the main causes of road accidents in cities and towns are defined, the completeness of their distribution in time and location in space are determined. A list of measures to eliminate them is proposed.
该研究的目的是减少斯维尔德洛夫斯克地区城镇道路网络的事故水平。研究道路交通事故的时空不均匀性;查明事故集中场所发生的主要原因和规律;提出减少事故数量的措施。研究方法是数学和统计分析方法,全面实验。这项工作的新颖之处在于使用时空差异方法来研究城镇道路交通事故的模式。研究结果表明:明确了城镇道路交通事故的主要成因,确定了城镇道路交通事故在时间和空间上分布的完备性;提出了一系列消除它们的措施。
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引用次数: 0
OPTIMIZATION OF STRENGTHENING TREATMENT OF PARTS WITH AN OSCILLATING TOOL 摆动刀具零件强化处理的优化
Pub Date : 2023-05-11 DOI: 10.30987/2782-5957-2023-5-26-38
M. Tamarkin, E. Tischenko, Omar S.A. Hashash, R. Tishchenko
The research objective is to study the technological capabilities and develop methods for designing highly efficient technological processes of strengthening treatment of parts with an oscillating tool - an eccentric strengthener. The tasks are theoretical modeling of the the oscillating tool processing dynamics, theoretical modeling and experimental studies of forming surface roughness, the depth of the strengthened layer and the degree of parts deformation during treatment with an oscillating tool, as well as the development of a technique for designing high-efficiency technological processes. A new method of machining parts by surface plastic deformation is proposed. The dependences of the influence of treatment modes, design characteristics of the equipment and physical and mechanical properties of treated part materials on the quality parameters of the surface layer (surface roughness, depth of the strengthened layer and the degree of deformation) are obtained. The dependence for determining the treatment time is presented. The theoretical dependences obtained are experimentally verified and found to be adequate according to the results of experimental studies. The regularities of designing technological processes ensuring an increase in the operational properties of the machined parts are developed. An engineering calculation technique of optimal parameters of technological processes for machining parts with an oscillating tool is developed in order to increase their operational properties. A method for optimizing the technological processes of machining parts with an oscillating tool is proposed. A software product is developed that allows performing technological design using microprocessor technology.
本研究的目的是研究偏心强化器振荡刀具对零件进行强化处理的技术能力,并开发设计高效工艺流程的方法。主要工作包括:振荡刀具加工动力学的理论建模,振荡刀具加工过程中成形表面粗糙度、强化层深度和零件变形程度的理论建模和实验研究,以及高效工艺流程设计技术的开发。提出了一种利用表面塑性变形加工零件的新方法。得到了处理方式、设备设计特点和被处理零件材料的物理力学性能对表层质量参数(表面粗糙度、强化层深度和变形程度)的影响的依赖关系。给出了确定处理时间的依赖关系。根据实验研究的结果,所得到的理论依赖关系经过实验验证,是充分的。提出了提高加工零件使用性能的工艺流程设计规律。为提高摆动刀具加工零件的操作性能,提出了摆动刀具加工工艺过程最优参数的工程计算方法。提出了一种用摆动刀具加工零件的工艺流程优化方法。开发了一种软件产品,允许使用微处理器技术进行工艺设计。
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引用次数: 0
JUSTIFICATION OF DESIGNS TO INCREASE THE BEARING 增加轴承设计的合理性
Pub Date : 2023-05-11 DOI: 10.30987/2782-5957-2023-5-60-68
D. Antipin, E. Lukashova, A. Boldyrev, F. Lozbinev
Domestic and international experience in increasing the bearing structure rigidity of vehicle bodies in the form of a reinforced shell with a cut-out is analyzed. Based on the analysis, approaches related to the reinforcement of the car underframe with additional longitudinal elements and bearing partitions are considered as promising. Options for installing one as well as with two partitions connected by longitudinal elements are considered. The first frequency of the body bending vibrations, the maximum stresses acting in the reinforced part of the structure, as well as the amount of mass gain associated with reinforcements are accepted as the criteria for choosing a rational design to increase the rigidity of the body bearing structure. The study object is the bearing structure of the sleeping passenger car body, 61-4517 model, produced by Tver Car Building Plant. Having analyzed the bearing structure of the car body, four variants of reinforcing the bearing system are proposed. For each of them, from four to ten structural designs are considered, differing in the type of profiles for their formation. The efficiency analysis within the accepted criteria is carried out by computer simulations using modern industrial software systems based on the finite element method. A detailed spatial and plate body model based on finite element is developed. Heavy equipment is included as some finite elements, as well as interior designs of the passenger car. The results obtained using the developed model are verified by the data of bench full-scale tests of the passenger car body. For each variant and design, the values of the first natural frequency of the body bending vibrations, maximum stresses arising in the structure under the action of regulatory forces, as well as the value of the mass gain of the bearing structure are obtained. The analysis of the obtained variants made it possible to find out the rational variant and its design, which provides an increase in the rigidity of the body bearing structure, a reduction in operating stresses with a minimal increase in the mass of the metal structure.
分析了国内外以开孔加筋壳形式提高车身承载结构刚度的经验。在此基础上,提出了采用附加纵向单元和轴承隔板加固车底的方法。考虑了安装一个或两个由纵向元件连接的隔板的选择。车身弯曲振动的第一频率,作用于结构加固部分的最大应力,以及与加固相关的质量增益量,可以作为选择合理设计以增加车身承载结构刚度的标准。研究对象为特维尔汽车制造厂生产的61-4517型卧铺客车车身轴承结构。通过对车体承载结构的分析,提出了四种对承载系统进行加固的方法。对于每一个,从四到十种结构设计被考虑,不同类型的剖面为他们的地层。利用现代工业软件系统,以有限元法为基础,进行了在公认准则范围内的效率分析。建立了基于有限元的详细空间和板体模型。重型设备包括一些有限元素,以及乘用车的内部设计。利用所建立的模型所得到的结果,通过乘用车车体台架全尺寸试验数据进行了验证。对于每一种变型和设计,获得了车身弯曲振动的第一固有频率值、结构在调节力作用下产生的最大应力以及承载结构的质量增益值。通过对所获得的变量进行分析,可以找到合理的变量及其设计,从而增加车身轴承结构的刚度,减少操作应力,同时最小地增加金属结构的质量。
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引用次数: 0
EVALUATION OF VIBRATION EFFECTS OF BULKY ELEMENTS ON THE CYLINDRICAL PART OF TANK CAR BOILERS BASED ON SHELL THEORY 基于壳体理论的罐车锅炉圆柱部大块元件振动效应评价
Pub Date : 2023-05-11 DOI: 10.30987/2782-5957-2023-5-69-78
P. Grigor’ev, S. Korzhin, Sh. R Ibodulloev, V. Goncharov
The problems related to the vibration effects of bulky elements on the cylindrical shell of tank car boilers are considered. To do this, an approach based on the shell theory is proposed. Donnell equations are used to define the loading during vibrations. Equations based on the theories of depressed cylindrical shells and on the polytechnic theory of shells are used. In order to confirm the reliability of the results obtained according to the proposed approach comparative analysis is performed. The rigidity of the attached cylindrical shell is estimated, for which experimental values of deformation under the local load are obtained. The results of calculations for the local single load of a closed cylindrical shell by means of finite element method (FEM) are given. These results show a satisfactory conformity with the data obtained experimentally (based on calculations). Using the proposed technique, the authors evaluated rigidity of the boiler cylindrical part where bulky elements are installed and this makes it possible to define the values of natural frequencies and the level of dynamic addition for various design parameters. Geometrics for tetra axial and eight axial tank cars are used as examples. Additionally, gain-frequency characteristics of deformations, accelerations and dynamic coefficients in the places of bulky elements are presented. Study results can be used to improve the design and the conditions for using tank car boilers.
考虑了罐车锅炉圆柱壳上大块元件的振动效应问题。为此,提出了一种基于壳理论的方法。采用Donnell方程来定义振动过程中的载荷。采用了基于凹陷圆柱壳理论和壳的工艺理论的方程。为了证实根据所提出的方法得到的结果的可靠性,进行了对比分析。对附接圆柱壳的刚度进行了估计,得到了附接圆柱壳在局部载荷作用下的变形实验值。本文给出了用有限元法计算封闭圆柱壳局部单载荷的结果。这些结果与实验(基于计算)得到的数据吻合得很好。利用所提出的技术,作者评估了锅炉圆柱形部分的刚度,其中安装了笨重的元件,这使得可以定义各种设计参数的固有频率值和动态附加水平。以四轴和八轴油罐车的几何结构为例。此外,给出了体积较大的元件位置的变形、加速度和动力系数的增益-频率特性。研究结果可用于改进罐车锅炉的设计和使用条件。
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引用次数: 0
GRAPHO-ANALYTICAL MODELING OF ROUGHNESS OF THE CUTTING TOOL FRONT HELICAL SURFACE 刀具前螺旋面粗糙度的图形解析建模
Pub Date : 2023-05-11 DOI: 10.30987/2782-5957-2023-5-4-13
V. Istotsky
The paper deals with a method for grapho-analytical modeling of micro-roughness (surface roughness) formed on the helical front surface of a cutting tool during its manufacture or resharpening using CNC grinding machines and grinding wheels with a simple shape of the generative surface. A simulation model of roughness on the formed front surface is presented, and a calculation scheme for determining its value is made. Based on the statistical results of the formed technological 3D models of helical front surfaces, the resulting equations of complete factorial experiments are presented, taking into account the combined influence of factors. Graphs of the normal distribution of the roughness parameter and the parameter of the grinding wheel installation affecting it are given. It is shown that an important result of modeling is the definition of the micro-roughness direction, and a recommendation is given to indicate the directions of micro-roughness in the drawings of the cutting tool in order to mearure roughness taking into account the requirements of regulatory and technical documentation.
本文研究了一种利用数控磨床和砂轮对刀具螺旋前表面加工或再锐化过程中形成的微粗糙度(表面粗糙度)进行图形解析建模的方法。建立了成形前表面粗糙度的仿真模型,并给出了确定成形前表面粗糙度值的计算方案。根据已形成的螺旋前表面工艺三维模型的统计结果,给出了考虑各因素综合影响的全因子实验结果方程。给出了粗糙度参数的正态分布曲线图和影响粗糙度的砂轮安装参数。结果表明,建模的一个重要结果是确定了微粗糙度方向,并提出了在刀具图纸中指示微粗糙度方向的建议,以便在测量粗糙度时考虑法规和技术文件的要求。
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引用次数: 0
METHOD TO IMPLEMENT IMPROVEMENT PROJECTS IN THE LEAN MANUFACTURING MANAGEMENT SYSTEM OF A MILITARY-INDUSTRIAL COMPLEX ENTERPRISE 军工综合体企业精益生产管理体系实施改进项目的方法
Pub Date : 2023-04-12 DOI: 10.30987/2782-5957-2023-4-47-61
I. Andreev, Dmitry Shcheglov
A method to implement improvement projects in the lean manufacturing management system (LMMS) of a military-industrial complex enterprise (MIC) is proposed, which is developed on the basis of the scientific and methodological apparatus of the modern theory of lean manufacturing (LM), as well as on the principles of scientific labor organization and project management. The algorithm of implementing the successful life cycle of such projects in the military-industrial complex enterprise is considered. A comprehensive system to evaluate the proposed improvement projects is presented, which allows determining the priority of the project in improvement activities. The best cases of implementing improvement projects are considered by the example of JSC "Obukhov Plant".
本文以现代精益制造理论的科学方法为基础,根据科学的劳动组织和项目管理原则,提出了一种在军工综合体企业精益制造管理系统中实施改进项目的方法。研究了军工综合体企业中此类项目成功生命周期的实现算法。提出了一个综合的系统来评估建议的改进项目,这允许确定项目在改进活动中的优先级。JSC“Obukhov工厂”的例子是实施改进项目的最佳案例。
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引用次数: 0
SELF-PROPAGATING HIGH-TEMPERATURE SYNTHESIS OF TITANIUM SILICIDE IN SILICON-TITANIUM HALIDE-SODIUM AZIDE SYSTEM 硅-卤化钛-叠氮化钠体系自蔓延高温合成硅化钛
Pub Date : 2023-04-12 DOI: 10.30987/2782-5957-2023-4-11-18
L. Kondratieva
The objective is to study the possibility of ob-taining titanium silicide using the azide technology of self-propagating high-temperature synthesis (SHS-Az) in silicon-titanium halide-sodium azide system. The task to which the paper is devoted is to find the optimal composition of the charge, which combus-tion gives the opportunity to obtain titanium halide by SHS-Az method. Research methods: the study of the titanium sil-icide synthesis in powder is carried out in the mode of solid-flame combustion in SHS-Az laboratory reactor. The synthesized powders are subjected to studies al-lowing to define the phase composition and structure. The studies are carried out using a diffractometer and a scanning electron microscope. The novelty of the work is in synthesizing tita-nium silicide not only by a new method in the mode of high-temperature combustion of the heterogeneous silicon-titanium halide-sodium azide system, but also by obtaining a powder with close values to the range of nanoparticles. Study results of obtaining titanium silicide by SHS-Az method from the heterogeneous silicon-titanium halide-sodium azide system show that the target product is a finely dispersed mixture of particles of equal shape but of different phase composition: Ti5Si3, TiSi2, TiN, Si, Ti. The average particle size is equal to 150-200 nm. Conclusions: it is found that Ti5Si3 and TiSi2 ti-tanium silicides can be obtained in the combustion mode by SHS-Az method from silicon-titanium halide-sodium azide system.
目的是研究在硅-卤化钛-叠氮化钠体系中采用自蔓延高温合成叠氮化技术制备硅化钛的可能性。本文的任务是找到最优的装药组成,其中燃烧为用SHS-Az法获得卤化钛提供了机会。研究方法:在SHS-Az实验室反应器中,采用固体火焰燃烧的方式进行粉末合成杀硅钛的研究。对合成的粉末进行了研究,确定了相组成和结构。研究是用衍射仪和扫描电子显微镜进行的。本研究的新颖之处在于,不仅在非均相硅-卤化钛-叠氮化钠体系的高温燃烧模式下合成了硅化钛,而且获得了接近纳米颗粒范围的粉体。用SHS-Az法从非均相硅-卤化钛-叠氮化钠体系中获得硅化钛的研究结果表明,目标产物是Ti5Si3、TiSi2、TiN、Si、Ti等形状相同但相组成不同的颗粒的精细分散混合物。平均粒径为150-200 nm。结论:以硅-卤化钛-叠氮化钠为原料,采用SHS-Az燃烧方式可制得Ti5Si3和TiSi2钛-硅化钛。
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引用次数: 0
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Transport engineering
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