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ENSURING THE QUALITY OF PRE-PAINTING OF THE CAR LINING SURFACE BY THE GAS-DYNAMIC METHOD 采用气动力法对汽车衬里表面进行预涂,保证预涂质量
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-59-65
A. Kul'kov
The regularities of ensuring the quality of the metal lining surface of the of railway car bodies before the operation of factory or repair painting are described. The gas-dynamic method given in this paper can significantly improve the efficiency and quality of surface preparation for painting. The results of the study of particles acceleration in a gas-dynamic flow are presented, the process of abrasive particles collision with the surface, the degree of cleaning of the car metal lining, and the surface roughness after treatment are researched. The influence of all the above factors on the quality of the pre-painting is described. The relevance of this study is determined by the high requirements of manufacturers of paint and varnish materials for the quality of pre-painting of metal surfaces.
阐述了铁路车体金属衬面在出厂操作或修补涂装前的质量保证规律。本文提出的气体动力学方法可以显著提高涂装表面处理的效率和质量。介绍了气体动力流动中颗粒加速度的研究结果,研究了磨料颗粒与表面的碰撞过程、汽车金属衬里的清洁程度以及处理后的表面粗糙度。论述了上述因素对预涂质量的影响。本研究的相关性是由油漆和清漆材料制造商对金属表面预涂质量的高要求决定的。
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引用次数: 0
SCIENTIST AND TEACHER (to the 90th anniversary of A.I.Kirillov’s birth) 科学家兼教师(致a.i.基里洛夫90周年诞辰)
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-4-9
V. Popkov
The paper contains biographical data and information on the creative development of a famous scientist in the field of aerodynamics of turbomachines and heat engineering Aleksandr Ivanovich Kirillov. The stages of his scientific and pedagogical activity at St. Petersburg State Polytechnic University are described.
这篇论文包含了著名科学家亚历山大·伊万诺维奇·基里洛夫在涡轮发动机和热工程领域的创造性发展的传记数据和信息。文中描述了他在圣彼得堡国立理工大学从事科学和教学活动的各个阶段。
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引用次数: 0
VELOCITY IMPACT ON THE CHARACTERISTICS OF POLYMER ELASTIC ELEMENTS OF ROLLING STOCK SHOCK ABSORBERS 速度对机车车辆减振器聚合物弹性元件特性的影响
Pub Date : 2023-06-14 DOI: 10.30987/2782-5957-2023-6-75-82
A. Boldyrev, A. Gurov, P. Zhirov, F. Lozbinev
The existing physical and mathematical models of polymer materials are analyzed. It is found out that in all existing models, the speed factor should play a significant role. Experimental studies of velocity impact on the characteristics of polymer supporting and return devices automatic coupling shock absorbers are carried out. Experimental dynamic studies are carried out on the BSTU-BSZ slide stand, static studies on the PMM-250 press of BSTU Laboratory of Machine Dynamics and Strength. Polymer elements made of the most common materials on the rolling stock of the Russian Federation railways - Durel and Hytrel - are selected as objects of the research. In order to take into account the velocity impact only on the polymer supporting and return block, a corresponding device is developed. To exclude the influence of other operational factors on the characteristics of polymer retaining and return devices, parallel experiments are conducted on several identical objects at different times. The paper provides a detailed description of the conducted experimental studies and the results obtained in the form of graphs of power characteristics. It is found that the velocity factor significantly affects the power characteristics, there is an increase in the recall coefficient of the power characteristic up to 26%, as well as an increase in strength up to 42%.
对现有高分子材料的物理和数学模型进行了分析。研究发现,在现有的所有模型中,速度因素应该发挥重要作用。进行了速度对聚合物支撑与返回装置自动耦合减震器特性影响的实验研究。对BSTU- bsz滑台进行了动态试验研究,对BSTU机械动力学与强度实验室的PMM-250压力机进行了静态试验研究。由俄罗斯联邦铁路机车车辆上最常见的材料制成的聚合物元素- Durel和Hytrel -被选为研究对象。为了只考虑速度对聚合物支撑和回块的影响,设计了相应的装置。为了排除其他操作因素对聚合物保持和返回装置特性的影响,在不同时间对几个相同的对象进行了平行实验。本文以功率特性图的形式详细描述了所进行的实验研究和得到的结果。研究发现,速度因子对功率特性有显著影响,功率特性的召回系数提高了26%,强度提高了42%。
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引用次数: 0
DEVELOPMENT OF MATHEMATICAL SUPPORT FOR THE ACCURACY OF SELECTING THE CRANE-MANIPULATOR TECHNICAL PROPERTIES OF THE MECHANICAL ASSEMBLY SITE 为机械装配现场起重机-机械手技术性能选择的准确性提供数学支持
Pub Date : 2023-06-14 DOI: 10.30987/2782-5957-2023-6-21-31
Ilgar Rafael oglu Aliev, Dzhavanshir Mamedov, G. Abdullaev
The task is set to select and study information and measuring elements and actuating mechanisms for complex automation of CNC machines based on the analysis of mechanical assembly production sites in the field of mechanical engineering. Paper objective is to develop information support for measuring instruments and actuating mechanisms to implement the automation of a crane manipulator serving a flexible production site with mechanical assembly machines. The following problems are stated: technological analysis of the research object based on recursive procedures; determination of measurement operations and actuating mechanisms on the active elements of a flexible production site, including manipulator crane operations, turning, milling, radial drilling machines; study of the issue of designing a crane manipulator with a clamp; calculation of the power of the crane manipulator actuator to select the load capacity of its clamp. The task is set to develop information support for measuring and actuating devices for machine-assembling machines and crane manipulators servicing the machine body. To determine the power of the manipulator crane drive, a mathematical model of the transmission and the required characteristics of the load release in braking mode are constructed.
在机械工程领域,通过对机械装配生产现场的分析,选择和研究数控机床复杂自动化的信息、测量元件和驱动机构。本文的目标是为测量仪器和驱动机构提供信息支持,以实现与机械装配机一起服务于柔性生产现场的起重机机械手的自动化。提出了以下问题:基于递归程序对研究对象进行技术分析;确定柔性生产现场活动元件的测量操作和驱动机构,包括机械手起重机操作、车削、铣削、摇臂钻床;带夹具的起重机机械手设计问题的研究计算起重机机械手执行机构的功率,选择其夹具的承载能力。该任务的目的是为机器组装机的测量和驱动装置以及为机器本体提供服务的起重机操纵者开发信息支持。为了确定机械臂起重机驱动的功率,建立了机械臂起重机传动的数学模型和制动模式下的载荷释放特性。
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引用次数: 0
STUDY OF INCOMPLETE LINEAR REGRESSION MODEL OF THERMAL RESISTANCE OF THE COUPLING PSEUDO-MEDIUM 耦合伪介质热阻的不完全线性回归模型研究
Pub Date : 2023-06-14 DOI: 10.30987/2782-5957-2023-6-12-20
V. Dmitriev, A. Denisenko, L. Podkruglyak
The problems of analyzing the thermal pattern of the spindle assembly of the machine are considered. A technique for obtaining regression models in MS Excel environment is developed. A linear regression model of changing the contact thermal resistance is proposed without taking into account the interaction of factors in the thermal model of the joints of machine parts. Using the Correlation tool, a comparative assessment of the significance and elimination of some factors are performed by analyzing matching linear correlation coefficients. With the help of the Regression tool based on the least squares method (LSM), a numerical evaluation of the parameters of the proposed models and their quality check are performed; the homoscedasticity of the regression residues is proved; the statistical equivalence of the constructed models is analyzed.
考虑了机床主轴总成热模分析问题。提出了一种在MS Excel环境下获取回归模型的方法。提出了一种不考虑机械零件接头热模型中各因素相互作用的接触热阻变化的线性回归模型。使用相关工具,通过分析匹配的线性相关系数,对一些因素的显著性和消除进行比较评估。利用基于最小二乘法(LSM)的回归工具,对所提模型的参数进行了数值评价和质量检验;证明了回归残差的均方差性;分析了所构建模型的统计等价性。
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引用次数: 0
JUSTIFICATION OF REPLACEMENT AND DEVELOPMENT OF TECHNOLOGY TO REPAIR CYLINDRICAL BRUSHES OF STREET SWEEPERS AT THE STAGE OF THEIR OPERATION 在扫街车运作阶段,更换及发展维修圆筒刷的技术的理由
Pub Date : 2023-06-14 DOI: 10.30987/2782-5957-2023-6-63-74
Yuriy Shtephan, S. Barashkova
The study objective is to develop and justify the technology to repair cylindrical brushes with the replacement of traditional cassette prefabricated space plates with non–space ones and to assess the influence of the shape of pile cross-section on the effectiveness of forming the drawing prism in front of the pile. The task to which the paper is devoted is the computational justification of the technology to replace traditional sweeper brushes with modern non–space ones; determination and optimization of the parameters of the cylindrical brush pile capacity; laboratory modeling of the dependence of the removed swept stuff mass on the relative distance between piles. Research methods: computational and analytical methods for adapting mathematical dependencies of the sweeping efficiency indicators at the stage of operation of a repaired machine with replacement of brushes and optimization of machine performance indicators by increasing the volume of the swept stuff prism. The novelty of the work. The calculation method is used to justify the change in the design of a cylindrical brush when replacing worn elements of a cylindrical brush with non–space ones. The results of a laboratory study of the effect of the relative distance between the piles on the volume of the swept stuff prism are presented. Study results. Technological methods used for the repair of mounted working equipment of road machines are analyzed. It is shown that the most promising for repair with an increase and optimization of brush equipment is a set of brush discs without spacers made of polypropylene pile and base. A technological process is developed in the form of a route map for the repair of a cylindrical brush and brush discs of the working equipment of a sweeper. Conclusions: calculations justify the effectiveness of the technology to repair the working equipment of sweepers with the replacement of a traditional cassette brush with a non–space one of Beeline type. Increasing the sweeping efficiency is ensured by optimizing the pile capacity of the cylindrical brush, reducing the cost of deformation of such a pile and reducing the loss of pile friction on the surface to be swept. The effect of the relative distance between the piles on the mass of the sand formed in front of the conditionally rigid pile is experimentally found out.
研究的目的是开发和验证用非空间预制板代替传统盒式预制空间板修复圆柱刷的技术,并评估桩截面形状对形成桩前拉拔棱镜效果的影响。本文致力于的任务是用现代非空间刷取代传统扫地刷技术的计算论证;圆柱刷桩承载力参数的确定与优化清除扫积物质量随桩间相对距离变化的室内模拟。研究方法:采用计算和分析的方法,适应修理机器运行阶段清扫效率指标的数学依赖关系,通过更换刷子和增加清扫材料棱镜的体积来优化机器性能指标。工作的新奇。利用该计算方法对圆柱刷的磨损元件更换为非空间磨损元件时圆柱刷的设计变化进行了论证。本文介绍了桩间相对距离对扫料棱镜体积影响的实验室研究结果。研究的结果。分析了路面机械安装工作设备维修的工艺方法。结果表明,随着电刷设备的增加和优化,最有希望修复的电刷盘是一套由聚丙烯桩和底座制成的无垫片的电刷盘。以路线图的形式开发了一种技术过程,用于维修扫地机工作设备的圆柱形刷和刷盘。结论:计算证明了用直线型无空间刷代替传统盒式刷来修理扫地机工作设备的技术的有效性。通过优化圆柱刷的桩容,降低桩的变形代价,减少桩在被扫面上的摩擦损失,保证提高清扫效率。试验研究了桩间相对距离对条件刚性桩前砂质量的影响。
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引用次数: 0
ANALYSIS AND DEVELOPMENT OF CONSTRUCTIVE SOLUTIONS OF CREW PARTS TO IMPROVE OCOMOTIVETRACTION PROPERTIES 分析和开发机组部件的建设性解决方案,以提高发动机的动力牵引性能
Pub Date : 2023-06-14 DOI: 10.30987/2782-5957-2023-6-52-62
A. Pugachev, V. Vorob'ev, O. Izmerov, E. Nikolaev
The problem is considered in order to find new solutions to improve the grip of locomotive wheels with rails to increase their traction properties. As a result of the analysis, the possibility is found to increase the traction coefficient by improving the dynamic properties of the carriage part, using the phenomenon of self-oscillation of wheel pairs and the impact of a magnetic field on the contact surface of the wheel and rail. For locomotives with two-axle bogies with a wheel diameter of 1250 mm, it is proposed to use a traction drive with an asynchronous traction motor attached to the bogie frame and an axial gearbox, which allows these methods to be implemented with the existing base of bogies. New traction drive designs are proposed for locomotives with a wheel diameter of 1050 mm.
研究这一问题是为了寻找新的解决方案来改善机车带轨车轮的抓地力,提高其牵引性能。分析结果表明,利用轮对自激振荡现象和磁场对轮轨接触面的冲击,通过改善承载部分的动力特性来提高牵引系数是可能的。对于车轮直径为1250 mm的双轴转向架机车,建议采用牵引传动,并在转向架框架上附加异步牵引电机和轴向齿轮箱,使这些方法能够在现有转向架基础上实现。针对车轮直径为1050mm的机车,提出了新的牵引传动设计。
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引用次数: 0
STUDY OF THE FRICTION FACTOR OF POLYMER MATERIALS FOR 3D PRINTING OF ROLLING STOCK STRUCTURAL ELEMENTS 机车车辆结构件3d打印用高分子材料摩擦因数研究
Pub Date : 2023-06-14 DOI: 10.30987/2782-5957-2023-6-43-51
D. Osipov, P. Ivanov, E. Dulskiy, Konstantin Pronin
Additive technologies are represented by various methods of 3D printing and are increasingly being used in various industries around the world. For example, printing with metal powders is used for the production of such structural elements as various arm supports in the aircraft industry or the manufacture of spacecraft hulls. The use of 3D printing with the use of polymer materials makes it possible to manufacture, for example, various gears for non-principle mechanisms. The use of such technology in pneumatics is also relevant. However, at the same time, the possibility of using these technologies for the manufacture of various pneumatic devices has not been widely studied up to now. In the course of studying this issue, a pneumatic gearbox was made. However, it was found out that one of the problems that does not allow to design and manufacture a normally functioning pneumatic device is an unknown value of friction factor of the materials of which its elements are made. The study objective is to find out the static friction factor of products made of polymer materials using 3D printing technologies. The necessity of this study is explained by the problems that arose as a result of testing a high-performance pneumatic gearbox manufactured using additive technologies applying various polymer materials. The main problem of this device is the density violation of fixed detachable joints of gearbox case parts and covers. Since the medium to be used is compressed air under a pressure of 0.9 MPa, any density violation can lead to the gearbox destruction or to air losses from the braking system of a freight train due to an increase in the number of leaks in the pipeline for additional power supply to the spare reserve. The paper presents the results of experimental studies on finding the friction factor of various types of materials used in 3D printing. The obtained friction factors are required for the design of seals of pneumatic devices according to generally accepted methods.
增材技术以3D打印的各种方法为代表,在世界各地的各个行业中得到越来越多的应用。例如,用金属粉末打印用于制造飞机工业中的各种臂架或航天器外壳等结构元件。使用聚合物材料的3D打印使得制造成为可能,例如,用于非原理机构的各种齿轮。在气动中使用这种技术也是相关的。然而,与此同时,利用这些技术制造各种气动装置的可能性至今还没有得到广泛的研究。在研究这个问题的过程中,研制了一种气动齿轮箱。然而,人们发现,不允许设计和制造正常工作的气动装置的问题之一是制造其元件的材料的摩擦系数的未知值。研究目的是利用3D打印技术找出高分子材料制成的产品的静摩擦系数。本研究的必要性是通过测试使用各种聚合物材料的添加剂技术制造的高性能气动变速箱所产生的问题来解释的。该装置存在的主要问题是变速箱箱体零件和盖的固定可拆卸接头密度超标。由于要使用的介质是压力为0.9 MPa的压缩空气,任何密度违规都可能导致变速箱损坏或货运列车制动系统的空气损失,因为为备用储备提供额外电力的管道中泄漏的数量增加。本文介绍了在3D打印中寻找不同类型材料摩擦系数的实验研究结果。所得到的摩擦系数是气动装置密封设计中根据普遍接受的方法所需要的。
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引用次数: 0
GEOMETRIC ANALYSIS AND THEORETICAL EFFICIENCY EVALUATION OF THE CONE-AND-PLATE ENGAGEMENT OF A SPHERICAL ROLLING SCREW MOTION DRIVE 球面滚动螺杆运动传动锥盘啮合的几何分析及理论效率评价
Pub Date : 2023-06-14 DOI: 10.30987/2782-5957-2023-6-32-42
M. Lustenkov, A. Moiseenko
The study objective was to assess the influence of friction factors and geometric parameters of a spherical rolling screw motion drive on its efficiency. The load is transferred by means of a cone-and-plate engagement of two rows of rollers mounted on a satellite with fixed and driven plate central gears. With the help of a spherical rolling screw motion drive, it is possible to realize a wide range of gear ratios (16...200) and reduce the material capacity of the gearbox, ensuring the ratio of its mass to the nominal transmitted torque of less than 0.1 kg/(N•m). The main task of this research is to find out the ascent angle of the spatial closed center curves with the help of which the surfaces of the central wheel teeth are formed. The research methods are based on the application of the classical mechanics laws and computer modeling algorithms in NX system. The novelty of the research is in the novelty of the technical object under study, its low level of being studied, the lack of detailed methods of its calculation and design. As a result, based on the analysis of the geometric satellite model, the equations of the center curves are obtained and an algorithm for determining the ascent angle of the center curve in the middle section of the central wheel teeth is developed, which allows power analysis of the motion drive. The applicability of the formula for calculating the average ascent angle of a piecewise helical curve located on a cylindrical surface for spherical motion drives is evaluated and the necessity of its adjustment taking into account a given gear ratio and the inclination angle of the drive shaft crank is found out. An algorithm is developed for the theoretical study of the efficiency of spherical roller gears at the design stage.
研究了球面滚动螺杆运动传动的摩擦因数和几何参数对传动效率的影响。载荷通过安装在卫星上的两排滚轮的锥形和板式啮合来传递,这些滚轮具有固定和驱动的板式中心齿轮。借助球形滚动螺杆运动驱动器,可以实现大范围的传动比(16…200),并减少齿轮箱的材料容量,确保其质量与标称传递扭矩的比值小于0.1 kg/(N•m)。本研究的主要任务是找出空间封闭中心曲线的上升角,并利用该曲线形成中心轮齿的表面。研究方法是基于经典力学定律和计算机建模算法在NX系统中的应用。研究的新颖性在于所研究技术对象的新颖性、被研究程度低、缺乏详细的计算和设计方法。在对卫星几何模型进行分析的基础上,得到了中心曲线方程,并提出了确定中心齿中部中心曲线上升角的算法,实现了对运动传动的功率分析。评价了球面运动传动中圆柱面分段螺旋曲线平均上升角计算公式的适用性,指出了在给定传动轴曲柄倾角和传动轴传动比的情况下对其进行调整的必要性。提出了一种在设计阶段对球滚子齿轮效率进行理论研究的算法。
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引用次数: 0
STRUCTURAL SYNTHESIS OF CLOSED KINEMATIC CHAINS OF MOVING LINKS OF THE FIFTH, SIXTH, SEVENTH AND THE EIGHTH SUBFAMILY OF THE FIRST FAMILY 第一族第五、六、七、八亚族运动连杆闭合运动链的结构综合
Pub Date : 2023-06-14 DOI: 10.30987/2782-5957-2023-6-4-11
Valeriy Vovkotrub
The study objective is to develop a method of structural synthesis of closed kinematic chains of moving links into the fifth, sixth, seventh and eighth subfamilies of the first family. Tasks: to obtain a complete set of solutions describing the arrangement of closed kinematic chains of moving links of the fifth, sixth, seventh and eighth subfamilies of the first family with the complexity of the basic chain link equal to two and three, the mobility of the chain equaling to six and the total number of chain links from 3 to 6 based on the universal structural system of Professor L.T. Dvornikov for closed kinematic chains of moving links of the first family. Using the data obtained, consider the construction of a block diagram of a closed kinematic chain of moving links of the first family on a specific example. Research methods: a method of structural synthesis of closed kinematic chains of moving links of the first family is used. The novelty of the work: the peculiarities of applying a universal structural system for determining the composition of closed kinematic chains of moving links of the fifth, sixth, seventh and eighth subfamilies of the first family are considered. An example of using the obtained combinations of kinematic pairs and links for the synthesis of structural schemes of closed kinematic chains of moving links of the first family is shown. Study results: combinations of kinematic pairs and links are obtained, which make it possible to find structural schemes of closed kinematic chains of moving links of the fifth, sixth, seventh and eighth subfamilies of the first family under given parameters, from which single-moving mechanisms of the first family can be formed by stopping the link.
研究目标是开发一种将运动连杆闭合运动链合成第一族第五、第六、第七和第八亚族的结构综合方法。任务:获取一套完整的解决方案描述了安排的封闭运动链的链接第五,第六,第七和第八亚科的第一家庭的复杂性的基本链条等于2和3,链式等于6的流动和链链接的总数从3到6根据教授的普遍结构体系L.T. Dvornikov封闭运动链的链接的第一家庭。利用所获得的数据,考虑在具体实例上构造第一族运动连杆闭合运动链的方框图。研究方法:采用第一族运动连杆闭合运动链的结构综合方法。这项工作的新颖性:应用一个通用结构系统来确定第一族的第五、第六、第七和第八亚族的运动链的闭合运动链的组成的特点被考虑。给出了用所得到的运动副和连杆组合综合第一族运动连杆闭合运动链结构方案的实例。研究结果:得到了运动副与连杆的组合,在给定参数下,可以找到第一族第5、第6、第7、第8亚族运动连杆的闭合运动链的结构方案,由此可以通过停止连杆形成第一族的单运动机构。
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引用次数: 1
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Transport engineering
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