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JUSTIFICATION OF THE RATIONAL DESIGN OF THE PASSENGER CAR TRUCK GUIDE BLOCKS 论证了客车货车导向块的合理设计
Pub Date : 2023-08-06 DOI: 10.30987/2782-5957-2023-8-41-48
V. Tikhomirov, M. Shalygin, F. Lozbinev, D. Antipin
At the first stage, a detailed dynamic solid-state model of a passenger car is developed which has a bolsterless truck. The dynamic model is a system of absolutely rigid bodies interconnected by elastically dissipative linear and nonlinear force elements, hinges and contact forces. The adequacy of the car dynamic model and the reliability of the results obtained are evaluated the results of running tests. Based on the developed solid-state dynamic model, a comprehensive study of the effect of the friction factor on the guide block support surfaces on the safety and dynamic performance of a passenger car under various modes of movement along the track, taking into account irregularities is carried out. As a result of modeling, a range of rational values of friction moments on the support guide blocks is obtained. The composition of the composite material for the support surfaces of the truck guide blocks is selected using neurocomputer modeling methods, the manufacture of the proposed composite material is tested, experimental studies of the characteristics of composite elements confirming their properties and safety were carried out.
首先,建立了一种无支撑载重客车的详细动态固体模型。动力学模型是一个由弹性耗散的线性和非线性力单元、铰链和接触力相互连接的绝对刚体系统。通过运行试验,对所建立的汽车动力学模型的充分性和所得结果的可靠性进行了评价。基于所建立的固体动力模型,综合研究了考虑不规则性的导块支承面摩擦系数对客车在不同轨道运动模式下安全性和动力性能的影响。通过建模,得到了支承导块摩擦力矩的合理取值范围。采用神经计算机建模方法对卡车导向块支撑面复合材料的组成进行了选择,并对所提出的复合材料进行了制造试验,对复合元件的特性进行了试验研究,验证了复合元件的性能和安全性。
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引用次数: 0
SELECTION OF RATIONAL CHARACTERISTICS OF ABRASIVE WHEELS FOR GRINDING HIGH-STRENGTH WEAR-RESISTANT TUNGSTEN-CARBIDE VKNA AND VK-20KS COVERINGS ON THE PARTS MADE OF HEAT-RESISTANT STEELS 在耐热钢零件上磨削高强度耐磨碳化钨vkna和vk-20ks涂层砂轮的合理特性选择
Pub Date : 2023-08-06 DOI: 10.30987/2782-5957-2023-8-4-10
V. Makarov, Mihail Pesin, R. Sychev
The study results of grinding the surfaces of gas turbine engine repair parts made of heat-resistant stainless steel EP-517SH with sprayed high-strength wear-resistant VKNA and VK-20KS coatings are considered in order to select the most effective abrasive tools. The effectiveness was evaluated based on the results of comparative studies of the quality parameters of the surface layer: roughness, cracking, tempering, peeling of the coating, pore formation, as well as the machining temperature when using grinding wheels made of fused alumina impregnated with molybdenum disulfide and without impregnation, made of green silicon carbide and el'bor borazon material. As a result of the study, it is found that the best quality of machining parts coated with VKNA and VK-20KS is achieved by using el'bor borazon circles.
结合喷涂高强耐磨VKNA和VK-20KS涂层对燃气涡轮发动机耐热不锈钢EP-517SH修理件表面磨削的研究结果,选择最有效的磨具。通过对比研究浸渍二硫化钼和未浸渍刚玉、绿色碳化硅和el’bor硼砂两种材料的砂轮的表面粗糙度、裂纹、回火、涂层剥落、气孔形成以及加工温度等质量参数,评价了该方法的有效性。研究结果表明,使用el’bor硼砂圆对涂覆VKNA和VK-20KS的零件的加工质量最好。
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引用次数: 0
TECHNIQUE TO ASSESS THE RESOURCE IN PLACES OF STRESS CONCENTRATION DURING STRUCTURE USE 结构使用过程中应力集中部位资源评估技术
Pub Date : 2023-08-06 DOI: 10.30987/2782-5957-2023-8-35-40
N. Voronin, O. Budarina
A technique has been improved that takes into account the value of plastic deformations in the zone located in the immediate vicinity to the stress concentrator, which in turn allows determining both the number of cycles before the crack starts and its direction.
一种技术得到了改进,该技术考虑了位于应力集中点附近区域的塑性变形值,从而可以确定裂纹开始前的循环次数及其方向。
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引用次数: 0
MODELING OF RESIDUAL DEFORMATIONS OF A TANK CAR BOILER BASED ON CREEP THEORY 基于蠕变理论的罐车锅炉残余变形建模
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-66-76
A. Surnin, S. Bespal'ko
The study objective is to determine the effect of residual deformations on the behavior of the boiler during operation. Tasks: to develop a creep model based on flow theory and a methodology for calculating creep deformations of a railway tank boiler that occur during long-term operation. The methods of elasticity and creep theory, finite element method are used. The novelty of the work is in the development of a methodology for determining residual deformations in the boiler of a tank car. The results of the study are the dependences of the value of residual deformations on various factors, the deformation of the boiler in the support zones, the selection of parameters of the creep model. Conclusions: in the study, the creep state equation is modeled, on which basis calculations of various technical solutions for reducing residual deformations in the boiler are carried out. The options are compared.
研究的目的是确定残余变形对锅炉运行过程中行为的影响。任务:建立基于流动理论的蠕变模型和计算铁路罐式锅炉长期运行蠕变变形的方法。采用了弹性理论、蠕变理论和有限元方法。这项工作的新颖之处在于开发了一种确定罐车锅炉残余变形的方法。研究结果包括:残余变形值与各因素的关系、锅炉在支撑区的变形、蠕变模型参数的选择等。结论:在研究中建立了蠕变状态方程,并在此基础上进行了减少锅炉残余变形的各种技术方案的计算。比较选项。
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引用次数: 0
STUDY OF THE INFLUENCE OF FLUX TYPE ON THE SYNTHESIS OF CAST COMPOSITE MATERIAL AMg2-TiC 助熔剂种类对铸造复合材料AMg2-TiC合成影响的研究
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-40-48
Yuliya Sherina, A. Luc, A.O. Kachura, S. Shigin
The results are presented devoted to the study of the influence of flux type on the process of self-propagating high-temperature synthesis (SHS) of titanium carbide in aluminum flux, as well as on the structure and properties of the resulting composite material AMg2-TiC. During the research, the most promising halide salts for use as fluxes were analyzed and selected: Na3AlF6, Na2TiF6, K2TiF6, K1-3AlF4-6 (Nocolok ™ made in Germany). During the experimental synthesis, the most active signs of an exothermic reaction between titanium and carbon powders in the flux were recorded having a flux additive Na2TiF6. Then microstructural, micro X-ray spectral analysis and quantitative X-ray phase analyses were carried out, according to their results it was found out that the most homogeneous distribution in terms of material volume, the maximum content of a high dispersion of carbide phase close to the stoichiometric composition is also observed in samples obtained with the use of Na2TiF6 salt. The synthesized samples of the composite material were assessed according to physical and mechanical characteristics: hardness, porosity and electrical conductivity. It was found out that composite samples with an optimal structure are also characterized by a decrease in porosity by 1.33%, an increase in hardness by 94 MPa and a reduction of electrical conductivity by 0.3 MSm/m compared with samples obtained using other fluxes. According to the results of the studies carried out, Na2TiF6 flux is recommended for use to implement SHS composite AMg2-TiC material.
研究了助熔剂类型对铝助熔剂中自传播高温合成碳化钛过程的影响,以及对制备的复合材料AMg2-TiC的结构和性能的影响。在研究过程中,分析并选择了最有希望用作助熔剂的卤化物盐:Na3AlF6、Na2TiF6、K2TiF6、K1-3AlF4-6(德国Nocolok™)。在实验合成过程中,在添加了助熔剂Na2TiF6的助熔剂中,钛粉与碳粉之间的放热反应最活跃。然后进行了显微组织分析、微x射线光谱分析和定量x射线物相分析,根据分析结果发现,在使用Na2TiF6盐制备的样品中,材料体积分布最均匀,碳化物相含量最高,高度分散,接近化学计量组成。合成的复合材料样品根据物理和机械特性:硬度、孔隙率和电导率进行评估。结果表明,与使用其他助焊剂制备的复合材料相比,优化后的复合材料孔隙率降低1.33%,硬度提高94 MPa,电导率降低0.3 MSm/m。根据研究结果,推荐使用Na2TiF6助熔剂实现SHS复合AMg2-TiC材料。
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引用次数: 0
METHOD FOR CALCULATING THE CROSS-SECTION PARAMETERS OF THE CUT LAYERS WHEN MACHINING THE NECKS OF ECCENTRIC SHAFTS BY A BROACHING CUTTER 用拉削刀加工偏心轴颈时被切层截面参数的计算方法
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-10-17
V. Kuc, V. Smolentsev, Yu. A. Malneva, Abdrahman Beye
The study objective is to increase the efficiency of machining eccentric shaft necks using a special tool such as a broaching cutter, where up cutting is used for machining and the rotational speeds of the shaft and the broaching cutter coincide and the tool has a feed parallel to the workpiece axis. The task to which the paper is devoted is the development of a method for calculating the geometric parameters of the layers cut by the teeth of the broaching cutter during the stock removal when machining eccentric shaft necks. The research is carried out using the geo-metric theory of cutting tools design and computer modeling methods. The novelty of the work is in the development of a method for calculating the geometric parameters of the layers cut by the teeth of the broaching cutter during the stock removal based on the construction, study and consideration of the features of spatial interference of the cutting surfaces formed by the cutting edges of the tool when machining eccentric shaft necks. As a result of the study, it is found that at not high values of the cross-feed of the tool (<10 mm/min), the area of the longitudinal section of the cut layer does not change significantly for different teeth of the cutter. Conclusions: the developed method for calculating the geometric parameters of the cut layers allows to evaluate and study the the stock removal with a broaching cutter when machining eccentric shaft necks in accordance with the method proposed by the authors.
研究的目的是利用拉削刀等特殊刀具提高偏心轴颈的加工效率,其中轴和拉削刀的转速重合,刀具的进给平行于工件轴线。本文研究的是在加工偏心轴颈时,拉削刀齿在去料过程中所切层几何参数的计算方法。利用刀具几何设计理论和计算机建模方法进行了研究。本工作的新颖之处在于,在构造、研究和考虑加工偏心轴颈时刀具刃口所形成的切削面空间干涉特征的基础上,提出了一种计算拉削刀齿在卸料过程中所切削层几何参数的方法。研究结果表明,在刀具横向进给不高的情况下(<10 mm/min),刀具不同齿的切削层纵断面面积变化不大。结论:所建立的计算被切层几何参数的方法,可以根据作者提出的方法来评价和研究拉刀加工偏心轴颈时的切削量。
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引用次数: 0
STUDY OF THE EFFECT OF EXCESSIVE SOLAR RADIATION AND LATERAL WIND LOAD ON THE ASSESSMENT OF THE BODY STRENGTH OF A DOUBLE-DECK CAR 过量太阳辐射和侧风荷载对双层汽车车身强度评估影响的研究
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-77-85
E. Sorokina, S. Korshunov, A. Boldyrev, F. Lozbinev
Approaches to the analysis of the load-bearing systems of the bodies of double-deck cars, as well as the experience of their operation on domestic railways are analyzed. It is found out that for modern load-bearing structures of bodies with minimum permissible safety margin and stability of elements, it is advisable to pay more attention to specific loads, such as wind and loads associated with excessive solar radiation. The method of studying the influence of these factors on the load-bearing capacity of the elements of car body pressure shell is proposed. The method provides for both experimental simulation of exposure of the double-deck car roof with excessive solar radiation in combination with subsequent exposure to repair loads, and carrying out a complex of calculations based on the application of the finite element method (FEM). The conducted studies indicate the need for a more precise account of the influence of lateral wind load and excessive solar radiation when assessing the strength of the load-bearing structures of the double-deck car bodies. It is shown that the proposed technique makes it possible to take into account these specific loads on the basis of mathematical modeling with confirmation of the results obtained by the data of field experiments.
分析了双层车厢车体承载系统的分析方法,以及双层车厢在国内铁路上的运行经验。研究发现,对于具有最小允许安全裕度和单元稳定性的现代主体承重结构,应更多地关注特定荷载,如风荷载和与太阳辐射有关的荷载。提出了研究这些因素对车身压壳构件承载能力影响的方法。该方法既提供了双层汽车车顶在过度太阳辐射下的暴露和随后的修复载荷暴露的实验模拟,又进行了基于有限单元法(FEM)应用的复杂计算。所进行的研究表明,在评估双层车身承重结构的强度时,需要更精确地考虑侧向风荷载和过度太阳辐射的影响。结果表明,该方法可以在数学模型的基础上考虑这些比荷载,并与现场试验数据的结果相吻合。
{"title":"STUDY OF THE EFFECT OF EXCESSIVE SOLAR RADIATION AND LATERAL WIND LOAD ON THE ASSESSMENT OF THE BODY STRENGTH OF A DOUBLE-DECK CAR","authors":"E. Sorokina, S. Korshunov, A. Boldyrev, F. Lozbinev","doi":"10.30987/2782-5957-2023-7-77-85","DOIUrl":"https://doi.org/10.30987/2782-5957-2023-7-77-85","url":null,"abstract":"Approaches to the analysis of the load-bearing systems of the bodies of double-deck cars, as well as the experience of their operation on domestic railways are analyzed. It is found out that for modern load-bearing structures of bodies with minimum permissible safety margin and stability of elements, it is advisable to pay more attention to specific loads, such as wind and loads associated with excessive solar radiation. \u0000The method of studying the influence of these factors on the load-bearing capacity of the elements of car body pressure shell is proposed. The method provides for both experimental simulation of exposure of the double-deck car roof with excessive solar radiation in combination with subsequent exposure to repair loads, and carrying out a complex of calculations based on the application of the finite element method (FEM). \u0000The conducted studies indicate the need for a more precise account of the influence of lateral wind load and excessive solar radiation when assessing the strength of the load-bearing structures of the double-deck car bodies. \u0000It is shown that the proposed technique makes it possible to take into account these specific loads on the basis of mathematical modeling with confirmation of the results obtained by the data of field experiments.","PeriodicalId":289189,"journal":{"name":"Transport engineering","volume":"5 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-07-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"133057224","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
SYNTHESIS OF THE CONTROL DEVICE OF THE ADDAPTIVE ELASTIC AND SAFETY FRICTION CLUTCH 自适应弹性安全摩擦离合器控制装置的研制
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-18-25
M. Shishkarev, M. Gavrilenko
The study objective is synthesis of the control structure diagram of an adaptive elastic and safety friction clutch with positive feedback based on V-shaped elastic elements and determination of the optimal parameters of the system. The task to which the paper is devoted is the development of structural and functional diagrams of an adaptive friction clutch with positive feedback. Research methods: previously applied theory of complete limit torque stabilization of an adaptive elastic and safety friction clutch with positive feedback made it possible to create mathematical models that locally describe the process of automatic regulation in the control device. Based on the analysis of the mathematical modeling method, the possibility of using synthesized structure diagrams of positive feedback acting in the entire range of changes in the friction factor or in its most parts. The novelty of the work is connected with finding the relations for calculating the optimal parameters of the feedback control device, which allow to increase the stability of the transmitted load. Research results: structural and functional diagrams of an adaptive elastic and safety friction clutch with positive feedback based on a flexible console of variable length with a "negative" initial angle of inclination are developed. A dependence is obtained that allows determining the maximum load of the clutch at different values of friction factor. Conclusions: high reliability of the adaptive elastic and safety friction clutch of the third generation is theoretically ensured by the synthesis of a control device with V-shaped elastic elements.
研究目标是基于v型弹性元件的自适应弹性安全摩擦离合器正反馈控制结构图的综合和系统最优参数的确定。本文的任务是开发具有正反馈的自适应摩擦离合器的结构图和功能图。研究方法:先前应用的正反馈自适应弹性安全摩擦离合器完全极限转矩稳定理论,使得建立局部描述控制装置自动调节过程的数学模型成为可能。在分析数学建模方法的基础上,探讨了在摩擦因数的整个变化范围或其大部分变化范围内采用正反馈综合结构图的可能性。该工作的新颖之处在于找到了计算反馈控制装置最优参数的关系式,从而提高了传递负载的稳定性。研究成果:给出了一种基于初始倾角为“负”的变长柔性控制台的正反馈自适应弹性安全摩擦离合器的结构和功能图。得到了一种依赖关系,可以确定离合器在不同摩擦系数值下的最大载荷。结论:v型弹性元件控制装置的合成从理论上保证了第三代自适应弹性安全摩擦离合器的高可靠性。
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引用次数: 0
TRANSFORMATION OF THE ORGANIZATIONAL STRUCTURE OF A TRANSPORT COMPANY MANAGEMENT AS A MEANS OF ADAPTATION TO CHANGES IN THE ENVIRONMENT 将组织结构转型作为运输公司管理适应环境变化的一种手段
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-49-58
A. Pismennaya, A. Tochalnaya
The influence of changes of typical organizational management structures in transport companies on the effectiveness of its adaptation to the changing environment is analyzed. The impact is studied which affects the efficiency indicators of increasing the intensity of communication flows, including the formation of the position of a communication broker in the organization structure, an increase in the number of communication channels per agent, an increase in the intensity of interaction between individual agents when using modern means of communication, such as corporate messengers, online meetings, videoconferences. The research method is numerical modeling of the behavior of a transport industry company, presented as a set of interacting agents. The nature of the organization model construction reflects the prevailing organizational culture in it (the study considers models of two types of organizational culture – hierarchy and adhocracy). The novelty of the work is in quantifying the effectiveness of the transport organization in processing information about changes in the environment through modifications of the organizational structure. The results of the study show that the organizational effectiveness is determined by the static and dynamic characteristics of the organizational management structure. Static characteristics include the depth of hierarchy levels, the density of interaction between agents and departments in the organization; dynamic characteristics include the speed of information dissemination, indicators of the impact of agents on each other. Conclusions. A comprehensive analysis of the environment, the organizational structure of management and the level of training individual agents that make up the organization allows to select a modification of the communication environment that ensures an increase in the effectiveness of the adaptive abilities of the transport industry organization.
分析了运输企业典型组织管理结构的变化对其适应环境变化的有效性的影响。研究了增加通信流强度对效率指标的影响,包括在组织结构中形成通信经纪人的地位,每个代理的通信渠道数量的增加,使用现代通信手段(如公司信使,在线会议,视频会议)时个体代理之间互动强度的增加。研究方法是对运输行业公司的行为进行数值模拟,将其表示为一组相互作用的代理。组织模式构建的性质反映了其中的主流组织文化(本研究考虑了两种类型的组织文化模型-等级和民主)。这项工作的新颖之处在于量化运输组织通过修改组织结构来处理有关环境变化的信息的有效性。研究结果表明,组织有效性是由组织管理结构的静态和动态特征决定的。静态特征包括层次层次的深度、组织中代理和部门之间交互的密度;动态特征包括信息传播的速度,代理之间相互影响的指标。结论。对环境、管理的组织结构和组成组织的个体代理人的培训水平进行全面分析,可以选择对通信环境进行修改,以确保运输业组织的适应能力的有效性增加。
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引用次数: 0
IMPROVEMENT OF MACHINING CORROSION-RESISTANT STAINLESS STEELS 加工耐腐蚀不锈钢的改进
Pub Date : 2023-07-14 DOI: 10.30987/2782-5957-2023-7-26-39
Bori Mokrickiy, P. Sablin, A. Kosmynin, V. Grigoriev
The methodology and results of the application of the newly developed coatings on hard alloy VK8 for turning corrosion-resistant steels of grades 12X18N10T, 13X15N5 AM-3, 09X17N7YU are considered. The purpose of the work: to increase the durability period of turning tools when applying coatings. Research results: coatings have been developed for a hard alloy of the VK8 brand, which increase the durability period of the incisors by 3 times. Conclusion: the simplest and most affordable solution to increase the tool durability period when turning steel 09H17N7YU is coating by condensation with ion bombardment (CIB). Novelty of the work: a new approach has been formed to increase the durability period of a metal-cutting carbide tool, based on modeling the cutting process in the deform software environment.
介绍了新开发的涂层在硬质合金VK8车削12X18N10T、13X15N5 AM-3、09X17N7YU等牌号耐蚀钢上的应用方法和结果。工作目的:提高车削刀具在涂装时的耐久性。研究成果:研制出一种VK8牌硬质合金涂层,使门牙的耐久寿命提高3倍。结论:提高09H17N7YU钢车削刀具耐久性的最简单、最经济的方法是离子轰击(CIB)冷凝涂层。工作的新新性:基于在变形软件环境中对切削过程进行建模,形成了一种新的方法来增加金属切削硬质合金刀具的耐用期。
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引用次数: 0
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Transport engineering
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