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IMPROVEMENT OF THE TECHNIQUE TO EVALUATE THE VIBRATION STRAIN OF THE PASSENGER CAR BODY 乘用车车身振动应变评估技术的改进
Pub Date : 2023-04-12 DOI: 10.30987/2782-5957-2023-4-39-46
D. Antipin, E. Lukashova, A. Boldyrev, F. Lozbinev
The analysis of domestic and foreign studies in the field of evaluating the dynamic strain of passenger car bodies allowed us to find out that most of the methods are based on the evaluation of the vibration strain. An improved method is proposed to consider to evaluate the vibration strain of the car. As a method for determining the body's structural properties, a mathematical modeling method is proposed. On the basis of this method, a finite element model of the body is developed, which natural frequencies and forms of vibrations are calculated by Lanczos method. The results obtained by finite element model are compared with the data obtained during tests conducted by the Testing Center TIV. The discrepancy between the calculation and the experiment is 11.85%, which indicates the adequacy of the created finite element model. To define the dynamic load of the body the developed finite element model was reduced to four variants, each of which is transformed into a spatial hybrid dynamic model. The results obtained during the calculation are compared with the values of the running tests of the car. The analysis of the data shows that the fourth variant of the finite element model of the passenger car body, which takes into account the real distribution of the mass of the internal equipment elements and the interior has values more approximate to the data obtained during running tests. Based on this, it can be concluded that this option is most suitable for calculating the stiffness characteristics of the passenger car body.
通过对国内外乘用车车体动态应变评估研究的分析,我们发现大多数方法都是基于振动应变的评估。提出了一种考虑汽车振动应变的改进方法。作为确定车身结构特性的一种方法,提出了一种数学建模方法。在此基础上,建立了车身的有限元模型,用Lanczos法计算了车身的固有频率和振动形式。将有限元模型得到的结果与测试中心TIV进行的试验数据进行了比较。计算值与实验值的差异为11.85%,表明所建立的有限元模型是完备的。为了确定车身的动载荷,将所建立的有限元模型简化为四种变体,并将每种变体转换为空间混合动力模型。计算结果与汽车运行试验值进行了比较。对数据的分析表明,考虑了内部设备元件和内部实际质量分布的乘用车车身有限元模型的第四种变型值更接近于运行试验数据。基于此,可以得出该选项最适合计算乘用车车身刚度特性。
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引用次数: 0
ON THE USE OF COATINGS FOR TURNING STAINLESS STEELS 不锈钢车削涂层的应用
Pub Date : 2023-04-12 DOI: 10.30987/2782-5957-2023-4-4-10
Bori Mokrickiy, A. Kosmynin, P. Sablin, V. Shelkovnikov
The study objective is to increase the durability period of replaceable carbide inserts by applying coatings for turning hard-to-machine stainless steels. Research results: recommendations are made on the choice of a rational coating of a metal-cutting tool, depending on its operating conditions. Conclusions: The developed coatings allow to increase the durability period of the cutting tool up to 3 times. The paper discusses the results of applying the newly developed coatings on the hard-alloy material of VK8 brand. The analysis is done for turning stainless steels of 09X17N7YU, 12X18N10T, 13X15N5AM-3 grades. The most rational coatings are found, which make it possible to increase the durability period of the metal-cutting tool up to 3 times.
研究的目的是通过应用涂层来车削难加工的不锈钢来增加可更换硬质合金刀片的耐用期。研究结果:根据金属切削刀具的使用条件,对其合理涂层的选择提出了建议。结论:开发的涂层可以将刀具的耐用期提高3倍。本文讨论了新研制的涂层在VK8牌号硬质合金材料上的应用效果。对09X17N7YU、12X18N10T、13X15N5AM-3牌号的车削不锈钢进行了分析。找到了最合理的涂层,使金属切削刀具的耐用期提高了3倍。
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引用次数: 0
STUDY OF BENDING VIBRATION PARAMETERS AND ANALYSIS OF METHODS OF THEIR SUPPRESSION IN THE BODIES OF MODERN PASSENGER CARS 现代乘用车车身弯曲振动参数研究及抑制方法分析
Pub Date : 2023-04-12 DOI: 10.30987/2782-5957-2023-4-19-30
The issues of increasing the passenger comfort level during railway transportation are considered. It is found out that the key factors for the comfort level are vertical vibrations of the body, and their intensity directly depends on the body bending stiffness. In turn, the first frequency and form of bending vibrations of the body can be taken as a criterion for evaluating bending stiffness. Design concepts aimed at increasing the comfort level of passengers and reducing the intensity of vibrations of car bodies are considered. Methods are analyzed that give the opportunity to increase the intrinsic frequency of the body bending vibrations by strengthening the metal structure of the body and making changes to the structure of its power frame, as well as by introducing specific inter-car connections. Methods of vibration isolation of the car bodies are reviewed by controlling damping in the car suspension system, as well as by reducing vibrations associated with the imbalance of wheel pairs. The experience of increasing the level of the com-fort due to the introduction of additional damping and the use of dynamic vibration damping systems has been studied. Advantages and disadvantages of the considered technical solutions are identified, as well as the experience of their use in real operation is evaluated. The analysis of the problem under consideration concerning engineering solutions for reducing bending vibrations of passenger car bodies shows the complexity of solving this problem, requiring the use of a set of theoretical and experimental studies, the choice of methods that take into account the features of the car designs and sources of vibration stimulation.
考虑了铁路运输中提高乘客舒适度的问题。研究发现,影响舒适性的关键因素是车身的垂直振动,其强度直接取决于车身的弯曲刚度。反过来,弯曲振动的第一频率和形式可以作为评估弯曲刚度的标准。旨在提高乘客舒适度和降低车身振动强度的设计概念被考虑在内。分析了通过加强车身金属结构和改变其动力框架结构以及引入特定的车际连接来增加车身弯曲振动固有频率的方法。通过控制汽车悬架系统中的阻尼,以及通过减少与车轮对不平衡相关的振动,综述了汽车车身隔振的方法。研究了通过引入附加阻尼和使用动态减振系统来提高舒适性水平的经验。确定了所考虑的技术解决方案的优点和缺点,并评估了它们在实际操作中的使用经验。对减小乘用车车身弯曲振动的工程解决方案的分析表明,解决这一问题的复杂性,需要进行一系列理论和实验研究,需要选择考虑汽车设计特点和振动刺激来源的方法。
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引用次数: 0
DEFINITION OF THE EFFICIENCY FACTOR OF TRACTION ELECTRIC MACHINES OF LOCOMOTIVES IN OPERATING CONDITIONS 机车牵引电机在运行工况下效率系数的定义
Pub Date : 2023-04-12 DOI: 10.30987/2782-5957-2023-4-31-38
N. Grebennikov
The paper deals with the problem of defining the efficiency factor of electric traction machines of locomotives in operating conditions. Due to the fact that most of the time locomotives are operated with underload, for an objective evaluation of the energy efficiency of locomotives, it becomes necessary to take into account the power underutilization of traction electric machines in energy conversion. Based on the methods of electric drive theory, a formula for defining the efficiency factor for traction electric machines operating in a wide range of capacities is developed, which takes into account the influence of changes in operating modes on the efficiency of energy conversion. The analysis results of 2TE25KM diesel locomotive operation data are presented and the dependence of the efficiency factor in accordance with the position of the driver's controller is determined.
本文研究了机车电力牵引机在运行工况下效率系数的确定问题。由于机车大部分时间处于欠载运行状态,为了客观评价机车的能效,需要考虑牵引电机在能量转换过程中的功率利用不足问题。基于电驱动理论的方法,建立了大容量牵引电机运行效率因子的定义公式,考虑了运行方式变化对能量转换效率的影响。给出了2TE25KM内燃机车运行数据的分析结果,确定了效率因子随驾驶员控制器位置的依赖关系。
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引用次数: 0
FINITE ELEMENT MODELING OF MAGNETIC FIELDS OF FERROFLUIDIC SEALS 铁磁流体密封磁场的有限元建模
Pub Date : 2023-03-14 DOI: 10.30987/2782-5957-2023-3-14-20
D.Yu. Palin
The paper shows the process of constructing a model of a magnetic system of a ferrofluidic seal by means of femm 4.2. The results of a finite element simulation of a magnetic field are presented. It is found out that finite element modeling of the magnetic field gives the opportunity to assess qualitatively the efficiency of the magnetic system of ferrofluidic seals.
本文介绍了用femm 4.2建立铁磁流体密封磁性系统模型的过程。给出了磁场的有限元模拟结果。研究发现,磁场的有限元建模可以定性地评估铁磁流体密封系统的效率。
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引用次数: 0
DEVELOPMENT OF A SUPPORT-AXIAL DRIVE OF PASSENGER ELECTRIC TRAINS WITH ASYNCHRONOUS TRACTION ENGINES 采用异步牵引发动机的客运电力列车支撑轴向传动装置的研制
Pub Date : 2023-03-14 DOI: 10.30987/2782-5957-2023-3-45-58
A. Pugachev, V. Vorob'ev, O. Izmerov, E. Nikolaev
The problem of import-substituting components for the support-axial traction drive of an electric train with a wheel diameter of 950 mm is considered. As a result of the analysis, the disadvantages of the drive using foreign components are revealed: a high unsprung mass, which worsens the impact of the crew on the track, the difficulty of providing the required dynamic properties with elastic support of the motor-gear unit on the axle, the complexity of manufacturing and assembling the drive. The inexpediency of copying foreign solutions to create a domestic analogue of a traction drive is established. Variants of technically possible traction drive adapted for domestic production and easier to manufacture are considered. It is proposed to use a traction drive with a high-torque support - frame traction engine, with an increased outer diameter and the same circumferential speed of the rotor and an axial gearbox. It is proved that in this case, due to a decrease in the speed of the drive shaft, the design of the gearbox is simplified, which can be made single-reduction, and it becomes possible to use the developed and studied domestic flat rubber-cord couplings. A new design of the transverse rubber-cord coupling is proposed. For the case of using a domestic high-speed traction electric motor in the drive, it is proposed to use an aggregate-type traction drive. Two utility model patents are obtained for the proposed technical solutions and a patent application is filed.
研究了车轮直径为950 mm的电动列车支撑轴向牵引传动的进口替代部件问题。通过分析,揭示了采用国外部件驱动的缺点:非簧载质量大,加重了车组对赛道的冲击,电机-齿轮单元在车轴上的弹性支撑难以提供所需的动态性能,驱动的制造和装配复杂。建立了复制国外解决方案来创建国内模拟牵引传动的不方便性。考虑了技术上可行的适合国内生产和更容易制造的牵引传动的变体。建议采用增大转子外径、转子周向转速与轴向齿轮箱保持一致的大扭矩支撑架牵引发动机牵引传动。实践证明,在这种情况下,由于传动轴的转速降低,简化了齿轮箱的设计,可以进行单次减速,使用国内开发研究的扁平橡胶绳联轴器成为可能。提出了一种新的横向橡胶索联轴器设计方案。针对采用国产高速牵引电动机进行传动的情况,建议采用集团式牵引传动。所提出的技术方案获得了两项实用新型专利,并提出了专利申请。
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引用次数: 0
SYNTHESIS OF SIALONE FROM SHS SYSTEM IN THE MODE OF SOLID-FLAME COMBUSTION 固体-火焰燃烧方式下SHS体系合成硅酮
Pub Date : 2023-03-14 DOI: 10.30987/2782-5957-2023-3-4-13
Mariya Valyaeva, L. Kondratieva
The study objective is to synthesize sialon powder in the mode of solid-flame combustion of silicon dioxide (sand) - sodium azide – silicon and aluminum halogenide systems. The task to which the paper is devoted is to find out the initial charge composition (choosing from several sand samples the best in terms of the amount of impurities and the gradation factor), which synthesis gives Si3Al3O3N5 sialon in the mode of solid-flame combustion. Research methods used to obtain and analyze the synthesized product in SHS-Az mode: self-propagating high-temperature synthesis using sodium azide and halogenides in SHS-Az laboratory reactor, X-ray fractional analysis on ARL X'trA-138 diffractometer and the study of microstructure by a scanning electron microscope JSM-6390A. The novelty of the work is in the fact that for the first time SHS-Az method is applied to conduct research on the synthesis of sialon from systems which use bank sand as silicon dioxide. The study results on the synthesis of sialon in the mode of solid-flame combustion show that the final product, in addition to β-Si3Al3O3N5 consists of some more phases such as Si3N4: AlN, Si, naf and Na3AlF6. It is found out that during combustion the formed uniform particles of the product are combined into agglomerate. The average size of the particles that make up the product is 180-230 nm. Conclusions: it is found out that Si3Al3O3N5 sialon is obtained in the mode of solid-flame combustion of silicon dioxide (sand) - sodium azide – silicon and aluminum halogenide systems.
研究目的是在二氧化硅(砂)-叠氮化钠-硅和卤化铝体系的固体火焰燃烧模式下合成莎龙粉。本文致力于的任务是找出初始电荷组成(从几种砂样中选择杂质量和级配因子最好的),在固体火焰燃烧模式下合成得到Si3Al3O3N5硅烷。在SHS-Az模式下获得和分析合成产物的研究方法:叠氮化钠和卤化物在SHS-Az实验室反应器中自传播高温合成,ARL X'trA-138衍射仪X射线分数分析,JSM-6390A扫描电镜微观结构研究。这项工作的新颖之处在于,首次将SHS-Az方法应用于以滩砂为二氧化硅的体系中合成唾液的研究。固-火焰燃烧法合成sialon的研究结果表明,最终产物除β-Si3Al3O3N5外,还含有Si3N4: AlN、Si、naf和Na3AlF6等相。研究发现,在燃烧过程中,形成均匀颗粒的产物结合成团块。组成产品的颗粒的平均尺寸为180-230纳米。结论:在二氧化硅(砂)-叠氮化钠-硅和卤化铝体系的固-火焰燃烧模式下,得到了Si3Al3O3N5 sialon。
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引用次数: 0
THE WHEEL STRESS-STRAIN ANALYSIS AFTER HEAT TREATMENT USING THE THEORY OF ELASTICITY 用弹性理论对车轮热处理后的应力应变进行了分析
Pub Date : 2023-03-14 DOI: 10.30987/2782-5957-2023-3-37-44
S. Korzhin, V. Melanin, S. Bespal'ko, Evgeniya Komissarova
The paper is devoted to modeling the stress-strain state of a car wheel in the case of its heat treatment. The calculation technique is based on the application of the finite element method for a specialized design diagram. The final elements have the form of rings of triangular cross-section. The initial equations are used on the basis of the theory of elasticity. The approximation of movements along the axis of rotation and along the radius is linear, in the circumferential direction it has the form of trigonometric series. Using the proposed technique, calculations of a wheel with two variants of rim hardening are implemented: as one annular strip on the rolling surface and with the use of two additional strips with an intermediate degree of hardening. The developed means of modeling can be used to develop methods and to select wheel hardening parameters.
本文对汽车车轮在热处理过程中的应力-应变状态进行了建模。计算技术是基于应用有限元法对一个专门的设计图进行计算。最后的元素具有三角形截面的环的形式。初始方程是根据弹性理论建立的。沿旋转轴和半径的近似运动是线性的,在周向上它有三角级数的形式。利用所提出的技术,计算了车轮的两种变体的轮辋硬化:作为一个环形带在轧制表面和使用两个额外的带状与中等程度的硬化。所开发的建模方法可用于制定方法和选择车轮硬化参数。
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引用次数: 0
MODERN PRODUCTION TECHNOLOGIES APPLIED TO VARIOUS LIFE CYCLE PHASES OF PRODUCTS AND MACHINE PARTS 现代生产技术应用于产品和机器零件的各个生命周期阶段
Pub Date : 2023-03-14 DOI: 10.30987/2782-5957-2023-3-21-29
O. Oganesyan, O. Burlachenko
The study objective is to identify modern production technologies used at almost all phases of the life cycle. To achieve this objective, there have been analyzed and reviewed papers and foreign studies published mainly within 2016-2020 in journals covered by SCOPUS and WoS indexing services, as well as studies of Russian scientists over the past ten years, which are indexed in the above-mentioned international services, as well as in the national RSCI system. The references analyzed in this paper prove that additive technologies are inferior to combined (additive-subtractive, additive-subtractive-hardened, etc.) technologies from the point of view of obtaining high-quality products at the present stage of production development. Conclusions: it is proposed to include the stage of capital repairs and updating of the general model at the stage of modeling the life cycle of machine-building products, which can be the right direction for choosing the most effective technology regardless of the life cycle phase; the choice of technology for the production stage of a particular product or part should be justified in terms of improving the basic operational properties and increase of the residual resource.
研究的目的是确定在生命周期的几乎所有阶段使用的现代生产技术。为了实现这一目标,我们对SCOPUS和WoS收录期刊2016-2020年间主要发表的论文和国外研究进行了分析和综述,并对俄罗斯科学家近十年来在上述国际服务和国家RSCI系统中收录的研究进行了分析和综述。从生产发展的现阶段来看,从获得高质量产品的角度来看,本文分析的参考文献证明,增材技术不如组合技术(加-减、加-减硬化等)。结论:提出在机械制造产品生命周期建模阶段纳入大修阶段和通用模型更新阶段,这是在不同生命周期阶段选择最有效技术的正确方向;某一特定产品或部件的生产阶段的技术选择应从改善基本操作性能和增加剩余资源的角度进行论证。
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引用次数: 0
ELECTROSMELTING CONTROL IN ARC FURNACE AND LADLE FURNACE WITH CONTINUOUS SUPPLY OF IRON RAW MATERIALS INTO THE WELD POOL 电弧炉和钢包炉的电熔炼控制,使铁原料源源不断地进入熔池
Pub Date : 2023-03-14 DOI: 10.30987/2782-5957-2023-3-30-36
D. Kharlamov
The paper presents energy and technological indicators and designs of improved electric furnace units for melting steel from iron ore raw materials (IOR). A method of controlling an arc furnace with a continuous IOR supply is proposed, which gives the opportunity to control and regulate the active power of the furnace, thermal processes in the welding bath of the electric arc, as well as in the unit as a whole. The design of a ladle unit for out-of-furnace melt treatment is presented, which allows the melting of high-quality electrical steel and simultaneous treatment with inert gases. At the same time, it is possible to reduce the metal carbon monoxide and IOR melting time.
介绍了改进后的铁矿石原料炼钢电炉机组的能源技术指标和设计方案。提出了一种采用连续IOR电源控制电弧炉的方法,该方法可以控制和调节电弧炉的有功功率、电弧焊接熔池中的热过程以及整个装置的热过程。介绍了一种炉外熔体处理钢包装置的设计,使高质量电工钢的熔炼与惰性气体的处理同时进行。同时,可以减少金属一氧化碳和IOR的熔化时间。
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引用次数: 0
期刊
Transport engineering
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