The vapor-induced phase separation (VIPS) process has been seldom utilized for the fabrication of membranes for direct contact membrane distillation (DCMD), despite structural properties achievable fitting the application requirements. The present study showcases the development of poly(vinylidene fluoride-co-hexafluoropropylene) P(VDF-co-HFP) membranes by VIPS for desalination and perfluorooctanoic acid (PFOA) removal. Adjusting the polymer concentration to 17 wt%, the solution and VIPS chamber temperature to 60 °C, the relative humidity to 70% and the exposure time to non-solvent vapors to 10 min ensured the formation of symmetric, highly porous (mean pore size: 0.46 μm, porosity: 72%) and superhydrophobic (water contact angle: 154°) membranes. Using sodium chloride solution 35 g/L, real seawater, a sodium chloride solution 1 M or a PFOA solution, the flux during a 3 h-DCMD test was found to be 25-30 LMH with a rejection over 99.95% for saline feed, and 90–93% for PFOA. All these values competed with/outperformed those obtained with the control commercial polytetrafluoroethylene membrane. In addition, considering the feed temperature (60 °C) and feed-permeate temperature difference (35 °C), the results compete with the existing literature. The membrane also maintained a high flux and rejection during a 70-h operation time with a lower flux decline and higher salt rejection than the commercial alternative, and outperformed it in both wetting and scaling tests. These results demonstrate the suitability of the VIPS process to generate effective membranes for desalination and the removal of emerging pollutants from water by DCMD.
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