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Quality Function Deployment for Quality Performance Analysis in Indonesian Automotive Company for Engine Manufacturing 印尼汽车公司发动机制造质量绩效分析的质量功能展开
Pub Date : 2020-06-30 DOI: 10.21512/COMTECH.V11I1.6164
C. Jaqin, A. Rozak, H. Purba
The research aimed to improve the quality problem from the previous plant that contributed to the Rate of Quality (RQ) and Overall Equipment Effectiveness (OEE) value in Cylinder Block Machining (CBM). The research was done in one of an automotive company in Indonesia. It had been applying Total Productive Maintenance (TPM) with Kaizen spirit to make continuous improvement even though this company had reached a world-class level on the Japan Institute of Plant Maintenance (JIPM) standard. To express the needs and wants of the current machining plant and improve quality problems from the previous process in the casting plant, the researchers used Quality Function Deployment (QFD) method. From the result, it is known that shrinkage defect at a casting product becomes the priority of the kaizen team to achieve next process customer satisfaction in a machining plant to increase the RQ and OEE value. By implementing improvement based on the highest value of Technical Priorities (TP) from House of Quality (HOQ), it can increase RQ value in CBM from 96,4% in December 2018 to 97,9% in February 2019. Then, OEE value increases from 92% to 93% within two months.
本研究旨在改善原厂在气缸体加工(CBM)过程中存在的质量问题,该问题影响了产品的质量合格率(RQ)和整体设备效率(OEE)值。这项研究是在印度尼西亚的一家汽车公司进行的。公司在日本工厂维修研究所(JIPM)标准达到世界一流水平的情况下,始终坚持以改善精神实施全面生产维护(TPM),持续改进。为了表达当前机加工工厂的需求和需求,并改善铸造工厂先前工艺中存在的质量问题,研究人员采用了质量功能展开(QFD)方法。从结果可知,铸造产品的收缩缺陷成为改善团队的首要任务,以实现机加工工厂的下一道工序客户满意度,从而提高RQ和OEE值。通过基于质量室(HOQ)的技术优先级(TP)的最高值实施改进,可以将CBM中的RQ值从2018年12月的96,4%提高到2019年2月的97,9%。然后,OEE值在两个月内从92%上升到93%。
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引用次数: 2
Analytical Hierarchy Process (AHP), Economic Order Quantity (EOQ), and Reorder Point (ROP) in Inventory Management System 库存管理系统中的层次分析法(AHP)、经济订货量(EOQ)和再订购点(ROP)
Pub Date : 2020-06-30 DOI: 10.21512/COMTECH.V11I1.5746
Adrian Dicky Lukiman, Richard Richard
The research discussed the design of vendor selection features using the Analytical Hierarchy Process (AHP) method, inventory control using Economic Order Quantity (EOQ) method, and order notification using Reorder Point (ROP) method. The research aimed to find out the most appropriate time for procurement of goods, selection of vendors that fit the predetermined criteria and determine the number of items that had to be ordered within a period of time. Object-Oriented Analysis and Design (OOAD) method was used in building the system design. The sample of the research was a telecommunications service provider company. The result shows that by applying these three methods, the problems are overcome.
研究讨论了使用层次分析法(AHP)设计供应商选择特征,使用经济订单量(EOQ)方法进行库存控制,以及使用再订购点(ROP)方法进行订单通知。这项研究旨在找出采购货物的最合适时间,选择符合预定标准的供应商,并确定一段时间内必须订购的物品数量。系统设计采用面向对象的分析与设计方法。这项研究的样本是一家电信服务提供商公司。结果表明,通过应用这三种方法,问题得到了解决。
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引用次数: 0
Shoreline Change with Groin Coastal Protection Structure at North Java Beach 北爪哇海滩海岸线随Groin海岸保护结构的变化
Pub Date : 2020-06-30 DOI: 10.21512/COMTECH.V11I1.6022
O. Setyandito, Aldo Christanto Purnama, N. Yuwono, Juliastuti Juliastuti, Y. Wijayanti
The research aimed to study the effect of groin application to erosion at the shoreline. The method utilized the bathymetry and topography data of north beach of Balongan, West Java. Modeling of the shoreline change due to groin installment used software called GENESIS. Based on analysis result, it is found that the significant wave direction comes from the southeast with significant wave height of 1,18 meters and surf zone width of 140 meters. It is concluded that at research area of north beach of west Java, I-groin with length of 70 meters and T head groin of 60 meters in long T-groin effectively overcome erosion and advance the coastline by 10786,62 m2 or in average 6,3 meters.
本研究旨在研究应用丁坝对海岸线侵蚀的影响。该方法利用了西爪哇巴隆甘北部海滩的测深和地形数据。使用名为GENESIS的软件对腹股沟安装引起的海岸线变化进行建模。根据分析结果,发现有效波浪方向为东南方向,有效波高为1,18米,浪带宽度为140米。结果表明,在西爪哇岛北部海滩的研究区,长70米的I形丁坝和长T形丁坝中60米的T形头丁坝有效地克服了侵蚀,使海岸线平均前进了10786,62平方米,即6.3米。
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引用次数: 4
Analytical Hierarchy Process for Enhancing Procurement Decision-Making in Project Phase: A Case Study in the Gold Mining Project 提升项目阶段采购决策的层次分析法——以金矿项目为例
Pub Date : 2020-06-30 DOI: 10.21512/comtech.v11i1.6326
B. Saleh, C. Anwar, Rusman Zaenal Abidin, Aris Setyo Radyawanto
The aim of the research was to enhance the selection for the process plant equipment supplier based on their country of origin in the gold mining project using the Analytical Hierarchy Process (AHP). The research also intended to investigate how AHP could further enhance the process of the project. The steps for modeling the AHP were identifying the hierarchy by the project team, constructing the AHP model, and calculating the weight for supplier selection. The research object was a gold mining company based in Indonesia. The schedule and resources were calculated, followed by a survey to evaluate the AHP process. After modeling and calculating using AHP, it is found that the three highest criteria for selecting the process plant equipment suppliers are running capacity (14,3 %), efficiency (9,9%), and endurance (9,7%). The overall scores for each supplier show that supplier from United States (25,87%) is in the first rank. It is followed by Germany (25,80%) and Australia (25,20%). Moreover, AHP is proven to enhance the process by not only reducing the time of decision-making for two days but also increasing the resource by almost 23%. Based on the survey to the project team, AHP increases the involvement of the project team in the decision-making process and shows that more than 80% of the project team agrees with the decision. The survey also reveals that almost 63% of the project team decides to use the same tools for the decision-making process.
本研究的目的是利用层次分析法(AHP)加强金矿开采项目中基于原产国的工艺工厂设备供应商的选择。本研究亦打算探讨层次分析法如何能进一步提升项目的过程。对AHP进行建模的步骤是由项目团队确定层次结构、构造AHP模型以及计算供应商选择的权重。研究对象是印度尼西亚的一家金矿公司。计算了进度和资源,随后进行了调查,以评估AHP过程。运用层次分析法进行建模和计算后,发现选择工艺工厂设备供应商的三个最高标准是运行能力(14.3%)、效率(9.9%)和耐久性(9.7%)。各供应商的综合得分显示,来自美国的供应商(25.87%)位居第一。紧随其后的是德国(25.80%)和澳大利亚(25.20%)。此外,AHP不仅缩短了两天的决策时间,而且还增加了近23%的资源,从而证明了这一过程的有效性。根据对项目团队的调查,AHP增加了项目团队在决策过程中的参与度,并显示80%以上的项目团队同意该决策。调查还显示,近63%的项目团队决定在决策过程中使用相同的工具。
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引用次数: 0
Using Certainty Factor Method to Handle Uncertain Condition in Hepatitis Diagnosis 应用确定性因子法处理肝炎诊断中的不确定性条件
Pub Date : 2020-06-30 DOI: 10.21512/COMTECH.V11I1.5903
Apriliana Eka Saputri, N. Sevani, F. Saputra, R. K. Sali
The research aimed to develop a web-based application using the certainty factor. The use of this certainty factor method allowed processing the data based on the degree of confidence from the experts and the users. The users inputted their symptoms each with the level of confidence. The inference engine drew some conclusions based on the matching process between the input and the rules in the knowledge-based. For every matching pair, the system would calculate the certainty factor. The knowledge-based was developed through discussion with three specialist physicians and literature in some previous studies. The evaluation of the system involved three specialists for validation testing and 51 respondents for BlackBox testing. The final result is displayed in the form of a percentage for each hepatitis type, explanation of first aid for hepatitis, and referral hospital for hepatitis patients. The result shows that the error rate in the diagnosis process is under 36%. Most of the respondents think that the quality of the system is good overall.
该研究旨在利用确定性因素开发一个基于网络的应用程序。这种确定性因素方法的使用允许根据专家和用户的置信度来处理数据。用户输入了他们的症状,每个症状都有一定的可信度。推理机根据知识库中输入与规则的匹配过程得出了一些结论。对于每一个匹配对,系统都会计算确定性因子。基于知识的是通过与三位专科医生的讨论和之前一些研究中的文献发展起来的。该系统的评估涉及三名验证测试专家和51名BlackBox测试受访者。最终结果以每种肝炎类型的百分比、肝炎急救说明和肝炎患者转诊医院的形式显示。结果表明,诊断过程中的错误率在36%以下。大多数受访者认为该系统的整体质量良好。
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引用次数: 9
The Application of Quality Function Deployment in Car Seat Industry 质量功能展开在汽车座椅工业中的应用
Pub Date : 2020-06-30 DOI: 10.21512/COMTECH.V11I1.6329
H. Purba, Sunadi Sunadi, Suhendra Suhendra, Else Paulina
The research aimed to ensure the right design of new products based on customer needs and to improve competitiveness based on renewal marketing strategies and customer needs in the car seat industry. Customer satisfaction ratings were used to compare with competitors. Then, the Quality Function Deployment (QFD) was implemented for the analysis. The research used total sampling or complete enumeration. So, the sample size was the same as the population size. Based on calculations using the QFD method, it shows that the seat option has the highest percentage of technical requirements in the car seat industry around 27,39%. The second factor is material about 25,94%, and the third factor is the damping characteristic about 19,17%. For continuous quality improvement in the future, a lot of customer needs regarding the seat car need to be developed.
研究的目的是为了确保基于客户需求的新产品的正确设计,并根据更新营销策略和客户需求提高汽车座椅行业的竞争力。顾客满意度评级是用来与竞争对手进行比较的。然后,实施质量功能部署(QFD)进行分析。本研究采用全抽样或全枚举方法。样本容量等于总体容量。基于QFD方法的计算表明,座椅选项在汽车座椅行业中具有最高的技术要求百分比,约为27.39%。第二个因素是材料,约占25.94%;第三个因素是阻尼特性,约占19.17%。为了在未来持续提高质量,需要开发大量的客户对座椅汽车的需求。
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引用次数: 2
The Development of Furniture Assembly Instruction Based on Augmented-Reality 基于增强现实的家具装配教学开发
Pub Date : 2019-12-31 DOI: 10.21512/COMTECH.V10I2.5853
Hugo Adrian Hartanto, Irena Krishanti Makrie, V. Yesmaya, Permana Gustav Halfian
This research utilized Augmented Reality (AR) technology along with interactive multimedia applications to improve visual guidance and assist nonexpert users in assembling furniture. Rather than paperbased or video instructions, AR enhanced learning and manipulative-interactive approach. This research used the Waterfall model for development. It was divided into a couple of stages. It consisted of specifying the problem and requirements, designing the system, implementing and integrating it, and testing the system. Identifying problems and requirements was conducted through an online questionnaire and related works study. The graphics tool used was 3D Studio Max. Unity3d was used to develop the system with the software library from Qualcomm’s Vuforia for the AR implementation. The results show the mobile application called ARsembly. It serves as the early stage of concept model as it only assists the simple assembly. Through system testing performed by both researchers and end-users, ARsembly is proven to be useful and helpful in learning and performing furniture assembly.
这项研究利用增强现实(AR)技术和交互式多媒体应用程序来改善视觉引导,并帮助非专业用户组装家具。AR增强了学习和操作交互方法,而不是基于纸张或视频的指令。本研究采用瀑布模型进行开发。它分为几个阶段。它包括指定问题和需求、设计系统、实现和集成系统以及测试系统。通过在线问卷调查和相关工作研究确定了问题和要求。使用的图形工具是3D Studio Max。Unity3d用于使用高通公司Vuforia的软件库开发系统,以实现AR。结果显示了名为ARassembly的移动应用程序。它是概念模型的早期阶段,因为它只帮助简单的组装。通过研究人员和最终用户进行的系统测试,ARssembly被证明在学习和执行家具组装方面是有用和有帮助的。
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引用次数: 3
Estimator’s Property of Spatially Corrected Blundell-Bond on Dynamic of Spatial Durbin Panel Model Using Monte Carlo Simulation 空间Durbin面板模型动态空间校正Blundell键的蒙特卡罗估计性质
Pub Date : 2019-12-31 DOI: 10.21512/comtech.v10i2.5665
Widya Reza, H. Pramoedyo, Rahma Fitriani
This research discussed the properties of Spatially Corrected Blundell-Bond (SCBB) in overcoming the problem of endogeneity and spatial dependence that occur in dynamic Spatial Durbin Model (SDM) panels. The properties of the estimator tested were unbiased and normality. The properties test of the estimator was carried out using the Monte Carlo simulation approach. From the results of this research, it finds that the SCBB estimator has unbiased properties and follows a normal distribution. Based on the property of the estimator obtained, the SCBB parameter estimation method in the dynamic SDM panel model works well in overcoming endogeneity and spatial dependence problems.
本研究讨论了空间校正布伦德尔键(SCBB)在克服动态空间杜宾模型(SDM)面板中出现的内生性和空间依赖性问题方面的性质。所检验的估计量具有无偏性和正态性。使用蒙特卡罗模拟方法对估计器的性能进行了测试。研究结果表明,SCBB估计量具有无偏性,服从正态分布。基于所获得的估计器的性质,动态SDM面板模型中的SCBB参数估计方法在克服内生性和空间依赖性问题方面效果良好。
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引用次数: 0
Dynamical System of the Mathematical Model for Tuberculosis with Vaccination 接种疫苗后结核病数学模型的动力学系统
Pub Date : 2019-12-31 DOI: 10.21512/comtech.v10i2.5686
Dian Grace Ludji, P. Sianturi, E. H. Nugrahani
This research focused on the modification of deterministic mathematical models for tuberculosis with vaccination. It also aimed to see the effect of giving the vaccine. It was done by adding vaccine compartments to people who were given the vaccine in the susceptible compartment. The population was divided into nine different groups. Those were susceptible individuals (S), vaccine (V), new latently infected (E1), diagnosed latently infected (E2), undiagnosed latently infected (E3), undiagnosed actively infected (l), diagnosed actively infected with prompt treatment (Dr), diagnosed actively infected with delay treatment (Dp), and treated (T). Basic reproduction number was constructed using next-generation matrix. Sensitivity analysis was also conducted. The results show that the model comprises two equilibriums: diseasefree equilibrium (T0) and endemic equilibrium (T*). It also shows that there is a relationship between R0 and two equilibriums. Moreover, the disease-free equilibrium point is asymptotically stable local when it is R0 1. Furthermore, the parameters of β, ρ, and γ are the most important parameter.
本研究的重点是通过疫苗接种对结核病的确定性数学模型进行修改。它还旨在观察接种疫苗的效果。这是通过在易感区为接种疫苗的人添加疫苗区来完成的。人群被分为九组。这些是易感个体(S)、疫苗(V)、新的潜伏感染者(E1)、诊断为潜伏感染者的(E2)、未诊断为潜伏传染者的(E3)、未确诊为主动感染者的人(1)、经及时治疗诊断为主动感染的人(Dr)、经延迟治疗诊断为积极感染的人和经治疗的人(T)。使用下一代矩阵构造基本繁殖数。还进行了敏感性分析。结果表明,该模型包括两个平衡:无病平衡(T0)和地方病平衡(T*)。这也表明R0与两个平衡之间存在关系。此外,当无病平衡点为R0 1时,它是渐近稳定的局部平衡点。此外,β、ρ和γ的参数是最重要的参数。
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引用次数: 4
The Measurement and Improvement of Effectiveness in K-440 Haul Truck Using Overall Equipment Effectiveness in Coal Mining Company K-440型牵引车在煤矿公司运用整体设备效能的测试与改进
Pub Date : 2019-12-31 DOI: 10.21512/COMTECH.V10I2.5692
Shelvy Kurniawan, Ayesha Azaria, Talitha Alzena, Yandri Habib Dwicahyo
The objectives of this study were to determine the effectiveness of K-440 haul trucks based on Overall Equipment Effectiveness (OEE) calculation, to find out the main factors that caused the ineffectiveness of K-440 haul trucks based on fishbone diagram and Failure Mode and Effect Analysis (FMEA), and to analyze the proposed implementation of appropriate improvements to overcome the main problems of K-440 haul trucks. The method used was the mixed method, and the type of research was descriptive. The analysis methods used were OEE, fishbone diagram, and FMEA. The results show that the average effectiveness of the three K-440haul trucks is still far below international standards, which is 44,99%. The material is a significant factor that causes low OEE based on fishbone diagram analysis. There are five problems based on the Risk Priority Number (RPN) critical value from FMEA analysis, namely transmission which is not functioning properly, worn brake lining, unrotated propeller shaft on the shaft, cracked brake drum, and broken spring. Then, the implementation of eight pillars of Total Productive Maintenance (TPM) is proposed in overcoming the main problem of K-440haul trucks. Based on these results, the company needs to implement eight pillars of TPM and carry out OEE calculations regularly.
本研究的目的是基于整体设备有效性(OEE)计算来确定K-440拖运卡车的有效性,并基于鱼骨图和故障模式与影响分析(FMEA)找出导致K-440拖运输卡车无效的主要因素,并分析了为克服K-440拖运卡车的主要问题而提出的适当改进的实施方案。所使用的方法是混合方法,研究类型是描述性的。使用的分析方法有OEE、鱼骨图和FMEA。结果表明,三辆K-440拖运卡车的平均有效性仍远低于国际标准,为44,99%。根据鱼骨图分析,材料是导致低OEE的重要因素。根据FMEA分析的风险优先数(RPN)临界值,有五个问题,即变速器工作不正常、制动衬片磨损、传动轴在轴上未旋转、制动鼓破裂和弹簧断裂。针对K-440型载重汽车的主要问题,提出了全面生产性维修的八大支柱的实施方案。基于这些结果,公司需要实施TPM的八大支柱,并定期进行OEE计算。
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引用次数: 1
期刊
ComTech
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