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A Modelling Approach for Coupling Numerical Analytical Techniques Applied in Microsystems 应用于微系统的耦合数值分析技术建模方法
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441412
Xiangdong Xue, Hua Lu, C. Bailey
In this paper, a method for the integration of several numerical analytical techniques that are used in microsystems design and failure analysis is presented. The analytical techniques are categorized into four groups in the discussion, namely the high-fidelity analytical tools, i.e. finite element (FE) method, the fast analytical tools referring to reduced order modeling (ROM); the optimization tools, and probability based analytical tools. The characteristics of these four tools are investigated. The interactions between the four tools are discussed and a methodology for the coupling of these four tools is offered. This methodology consists of three stages, namely reduced order modeling, deterministic optimization and probabilistic optimization. Using this methodology, a case study for optimization of a solder joint is conducted. It is shown that these analysis techniques have mutual relationship of interaction and complementation. Synthetic application of these techniques can fully utilize the advantages of these techniques and satisfy various design requirements. The case study shows that the coupling method of different tools provided by this paper is effective and efficient and it is highly relevant in the design and reliability analysis of microsystems.
本文提出了一种集成微系统设计和失效分析中常用的几种数值分析技术的方法。在讨论中,分析技术分为四类,即高保真分析工具,即有限元(FE)方法,快速分析工具,即降阶建模(ROM);优化工具,以及基于概率的分析工具。研究了这四种工具的特点。讨论了四种工具之间的相互作用,并提供了一种耦合这四种工具的方法。该方法分为降阶建模、确定性优化和概率优化三个阶段。应用该方法,对焊点的优化进行了实例研究。结果表明,这些分析技术具有相互作用和互补的关系。综合应用这些技术,可以充分利用这些技术的优点,满足各种设计要求。实例研究表明,本文提出的不同工具的耦合方法是有效和高效的,在微系统的设计和可靠性分析中具有重要意义。
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引用次数: 0
Testing Solder Interconnect Reliability Under Drop Impact Loading Conditions 在跌落冲击载荷条件下测试焊料互连可靠性
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441528
J. Zaal, W. V. van Driel, H. P. Hochstenbach, G.Q. Zhang
A common failure during the lifetime of most mobile devices is failure through dropping. This is nowadays tested by means of the drop impact test, which has been standardized by JEDEC. This method however takes quite some time and has some problems regarding reproducibility. This paper reports the work done on correlating the drop impact test with the cold bump pull that might be a replacement. The way of working is aimed at understanding the mechanical loading that causes failure and not on just fitting data. Therefore the drop impact test has been modeled and an experiment is prepared to verify this model which will be conducted in the near future. The cold bump pull test has been investigated to verify that the test is not biasing the bump into a certain failure mode, results are reported in this paper. The simulations regarding the cold bump pull are also presented as well. The two tests seem to be testing the same phenomena since the results from the CBP are indicating the same things as the drop impact tests but this is not yet proven since both simulation and experimental work is not entirely finished.
在大多数移动设备的生命周期中,一个常见的故障是由于掉落而导致的故障。这是现在测试的手段跌落冲击试验,这已由JEDEC标准化。然而,这种方法需要相当长的时间,并且在可重复性方面存在一些问题。本文报道了将跌落冲击试验与可能替代的冷碰撞拉相关联的工作。工作方式的目的是了解导致故障的机械载荷,而不仅仅是拟合数据。因此,已经建立了跌落冲击试验模型,并准备了一个实验来验证该模型,该模型将在不久的将来进行。本文对冷碰撞拉拔试验进行了研究,以验证该试验不会使碰撞偏置到某种失效模式。并对冷碰撞拉扯过程进行了仿真。这两个测试似乎是在测试相同的现象,因为CBP的结果表明了与跌落冲击测试相同的东西,但这还没有得到证实,因为模拟和实验工作都没有完全完成。
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引用次数: 4
Solutions to the Technological Issues of a Global Packaging Industry 解决全球包装行业的技术问题
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441550
M. Ehlert
The packaging Industry has become more and more globalized. Prices have dropped precipitously and volumes have climbed enormously in a very short time. This change has been financed by acquisitions of technological knowledge from the customers who originally designed the product. The jobs came in increments of high volume low mix products. Now many of these information resources are depleted and the industry needs to continue to grow. As the high volume low mix business lias nearly saturated this growth will occur in the lower volume higher mix market. Of necessity more engineering work will be needed than ever before. This will drive the need for more engineers and more education. As the opportunity for acquisition has decreased most of this growth will be organic. IMAPS as the professional organization that addresses the individual engineer will be the key ingredient in making this happen.
包装行业已经变得越来越全球化。在很短的时间内,价格急剧下跌,交易量大幅攀升。这种变化的资金来源于从最初设计产品的客户那里获得的技术知识。这些工作来自于大批量低混合产品的增量。现在,这些信息资源中有许多已经枯竭,行业需要继续发展。随着大批量低混合业务接近饱和,这种增长将发生在低批量高混合市场。必然需要比以往更多的工程工作。这将推动对更多工程师和更多教育的需求。随着收购机会的减少,大部分增长将是有机增长。IMAPS作为面向工程师个人的专业组织,将是实现这一目标的关键因素。
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引用次数: 0
Fracture Simulation of Solder Joints by a Lattice Model 基于点阵模型的焊点断裂模拟
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441406
Tong An, F. Qin
Solder joints serve as mechanical, thermal and electrical interconnections between the electronic packages and the printed circuit board (PCB). Fracture of the solder joint is the most common failure mechanism in microsystem packages due to mechanical loads. In order to satisfy the demand for understanding the process of solder joint fracture, there is a need for a validated model, which is simple, reliable, and able to clarify of physics-of-failure of solder joint for design improvement. In this paper, the lattice model has been established to simulate the process of solder joint fracturing. The results show that the proposed lattice model can easily be used to predict the cracking of solder joint under tensile loading. The predicted crack pattern agrees well with that observed in experiments.
焊点是电子封装和印刷电路板(PCB)之间的机械、热和电气互连。由于机械载荷,焊点断裂是微系统封装中最常见的失效机制。为了满足人们对焊点断裂过程的认识,需要建立一种简单、可靠、能够明确焊点断裂物理机理的验证模型,以供设计改进之用。本文建立了模拟焊点断裂过程的点阵模型。结果表明,所提出的点阵模型可以很好地预测拉伸载荷作用下焊点的裂纹。预测的裂纹形态与实验结果吻合较好。
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引用次数: 0
Effect of Cerium Addition on Board Level Reliability of Sn-Ag-Cu Solder Joint 添加铈对Sn-Ag-Cu焊点板级可靠性的影响
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441436
Le Liang, Qian Wang, Zhenqing Zhao
In order to study the effect of rare earth doping on temperature cycle (TC) and drop reliabilities of the SnAgCu solder joints, cerium (Ce) was added to Sn2.5AgO.5Cu solder by the amount of 300, 500, 1000 ppm, respectively. Solder joints were formed. TC and drop tests were conducted. Results show that 500 ppm Ce addition has the least influence on TC reliability of the solder joints, while less or more addition of cerium may deteriorates the TC performance. Most cracks in TC tests occurred in solder bulk or between the solder bulk and the interfacial IMC layer. 300 ppm cerium doped solder joint shows best drop reliability among all samples. Cracks mainly occurred between the interfacial IMC layer and board pad. Drop reliabilities were also tested for samples after high temperature aging (125degC, 300 h). It can be inferred that the more Ce was added, the better thermal stability was achieved in drop tests. Among all high temperature treated samples, 1000 ppm Ce added sample exhibits best drop reliability. Cross-section view of the solder joints show that Ce addition refined the micro structure of the solder joint. Ce tends to segregate on grain boundaries, which restraints the growth of beta-Sn grains and Ag3Sn IMC and in result improves mechanical properties of the solder. Ce also tends to accumulate at the interface between bulk solder and the Cu6Sn5 IMC layer and reacts with Sn, thus depress the interfacial IMC layer growth.
为了研究稀土掺杂对SnAgCu焊点温度循环(TC)和跌落可靠性的影响,在Sn2.5AgO中加入了铈(Ce)。5Cu焊料的用量分别为300、500、1000 ppm。形成焊点。进行了TC和跌落试验。结果表明,Ce添加量为500 ppm时,对焊点TC可靠性的影响最小,而铈添加量偏少或偏多会使TC性能恶化。在TC测试中,大多数裂纹发生在钎料块中或钎料块与界面内嵌层之间。在所有样品中,300 PPM掺铈焊点的跌落可靠性最好。裂纹主要发生在界面IMC层与板垫之间。对高温老化(125℃,300 h)后的样品进行了跌落可靠性测试。可以推断,Ce的添加量越多,跌落试验的热稳定性越好。在所有的高温处理样品中,添加1000 ppm Ce的样品表现出最好的滴度可靠性。焊点的横截面图表明,Ce的加入使焊点的显微组织细化。Ce倾向于在晶界上偏析,这限制了β - sn晶粒和Ag3Sn IMC的生长,从而改善了焊料的力学性能。Ce也倾向于在大块钎料与Cu6Sn5 IMC层的界面处积累并与Sn发生反应,从而抑制了界面IMC层的生长。
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引用次数: 5
Application of C-mode Scanning Acoustic Microscopy in Packaging c型扫描声显微镜在包装中的应用
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441498
Lili Ma, S. Bao, Dechun Lv, Zhibo Du, Shilan Li
The reliability of integrated circuit (IC) packages depends in many respects on their mechanical integrity. The effect of structural weaknesses caused by poor bonding, voids, microcracks or delaminations may not be evident in the electrical performance characteristics, but may cause premature failure. C-mode scanning acoustic microscopy (C-SAM) is an excellent tool for non-destructive failure analysis of IC packages. It has exhibited good sensitivity to interface anomalies such as poor bonding, delamination. voids, cracks, and foreign material inclusions. The non-destructive ultrasonic test method using C-SAM is a common detection method for delamination or crack failures in semiconductors with reliable and relatively accurate results. This paper will demonstrate the effectiveness of C-SAM at non-destructively analysis from A-Scan. B-Scan. C-Scan and T-Scan respectively. And the capability of C-SAM in detecting IC surface corrosion will be also illustrated.
集成电路封装的可靠性在许多方面取决于其机械完整性。由粘结不良、空洞、微裂纹或分层引起的结构弱点的影响可能在电气性能特征中不明显,但可能导致过早失效。c模式扫描声显微镜(C-SAM)是一种用于IC封装非破坏性失效分析的优秀工具。它对界面异常如键合不良、分层等表现出良好的敏感性。空洞、裂缝和异物夹杂物。采用C-SAM的无损超声检测方法是半导体中分层或裂纹失效的常用检测方法,其结果可靠且相对准确。本文将从A-Scan上证明C-SAM在无损分析中的有效性。快。c扫描和t扫描。并说明了C-SAM检测集成电路表面腐蚀的能力。
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引用次数: 18
Aluminum Ribbon Bonding Technology in a New Package of High Power and Thermal Performance 高功率和热性能的新型封装铝带键合技术
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441448
Huiliang Zhang, Hongbo Yang, Ming Zhou, A. Tsui
To meet the strong market demand for smaller and thinner device with higher power, lower package resistance and higher thermal capability package for power management field, several technical approaches are being researched by IDM companies worldwide. Based on GEM's experience and existing technique for discrete package assembly and testing. GEMPAK5060, a flat leaded package, originated from the S0IC8. lias been developed. GEMPAK5060. utilizing the Al ribbon bonding technique, allows smaller dimension and better power performance than S0IC8. This paper presents the advantages of state-of-art ribbon bonding technology on GEMPAK5060 package. Its performance with regard to achieving higher power and lower resistance in power semiconductor package is also discussed.
为了满足电源管理领域对更小、更薄、更高功率、更低封装电阻和更高热性能封装的强劲市场需求,全球IDM公司正在研究几种技术方法。基于GEM的经验和现有的离散封装组装和测试技术。GEMPAK5060是一种扁平引线封装,起源于soic8。Lias被开发出来了。GEMPAK5060。利用铝带键合技术,可以实现比soic8更小的尺寸和更好的功率性能。本文介绍了GEMPAK5060封装上最新带状键合技术的优势。讨论了其在功率半导体封装中实现高功率、低电阻的性能。
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引用次数: 4
The Technique Research on FBP FBP技术研究
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441560
Zhizhong Liang, Y. Tao, Y. Qian
Summary form only given. As the development of semiconductor manufacturing technology, it will force the packaging technology to develop correspondingly to meet the requests of different IC functions. FBP (Flat Bump Package), designed by JCET, is the package to meet those requests with its high thermal/electrical performance, low interference, strong joint strength and excellent reliability. Furthermore FBP is suitable for many dices such as diode, dynatron, field effect transistors, power IC, RF IC, logic IC, memory IC, driver IC, power management IC and so on. Compared with other leadless packages like QFN/DFN/BCC. FBP has mam improvements like option for epoxy /soft solder/eutectic, no resin bleeding issue, strip testing capability, excellent bond-ability in SMT, die pad mounting to motherboard, low package thickness profile (down to 0.35mm), high I/O capacity (400, 1-3 rows of leads), MCM and embedded passives capability, flexible configuration options and excellent electrical/thermal performance. FBP is JECT patent technology. There are more than 30 patents on FBP domestically and internationally, and more than 10 patents have been authorized by State Intellectual Property Office of P.R.C. In this paper, the special structure and excellent performance of FBP are introduced, described and illustrated graphically.
只提供摘要形式。随着半导体制造技术的发展,将迫使封装技术相应发展,以满足不同集成电路功能的要求。JCET设计的FBP (Flat Bump Package)以其高热/电气性能、低干扰、强连接强度和优异的可靠性满足了这些要求。此外,FBP适用于许多器件,如二极管、发电机、场效应晶体管、功率IC、射频IC、逻辑IC、存储IC、驱动IC、电源管理IC等。与QFN/DFN/BCC等无引线封装相比。FBP具有许多改进,如环氧树脂/软焊料/共晶的选择,无树脂渗出问题,条带测试能力,SMT中的出色粘合能力,芯片垫安装到主板,低封装厚度(低至0.35mm),高I/O容量(400,1-3排引线),MCM和嵌入式无源能力,灵活的配置选项和出色的电气/热性能。FBP是JECT的专利技术。FBP在国内外有30多项专利,其中国家知识产权局授权的专利有10多项。本文对FBP的特殊结构和优异性能进行了介绍、描述和图解。
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引用次数: 0
Direct Chip Attachment (DCA) Packaging of a 2-D Thermal Flow Sensor 直接芯片连接(DCA)封装的二维热流传感器
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441487
G. Shen, Jian Wu, Hua Zhang, M. Qin, Qing-An Huang
The design and fabrication of a DCA packaged thermal flow sensor, as well as the simulation and test results were presented in this paper. The fabricated flow sensor was glued to the backside of PCB board with the adhesive, and wire bonded to front side of the PCB through a prefabricated hole, and then the chip was capsulated using thermal insulated resin on the front side. The test results matched well with the predicted value, with an error no more than 8%.
本文介绍了一种DCA封装式热流传感器的设计和制作,以及仿真和测试结果。将制作好的流量传感器用胶粘剂粘在PCB板的背面,导线通过预制孔粘接在PCB板的正面,然后在正面用隔热树脂封装芯片。试验结果与预测值吻合较好,误差不超过8%。
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引用次数: 15
Test and Health Monitoring of Microelectronics using RFID 基于RFID的微电子测试与健康监测
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441533
T. Keinhorst, P. Tsigkourakos, M. Yaqoob, W. V. van Driel, G.Q. Zhang
Interest has been growing in monitoring the ongoing health of systems and products in order to predict failures, provide warning to avoid catastrophic failures, reduce life-cycle costs and enhance their operational efficiency. This paper reviews the current state-of-the-art techniques and innovations of health monitoring of microelectronics using contactless testing. The paper explains the conventional methods of health monitoring (e.g. MTBF method), some 'state-of-research' approaches (e.g. BIT, LCM, UAP, etc) and their advantages and disadvantages as well as some newer methods developed recently (e.g. physics-of-failure based method). The latest technique of health monitoring using Radio Frequency Identification (RFID) is addressed. RFID chips can be used to test the failures in Integrated Circuits (ICs) during the packaging process. This test technique is contactless and cost effective and can be used to test the die after every process in the production line of IC manufacturing. It provides advantages like higher reliability, added functionality and increased throughput. RFID chips that are being used during production cycle for testing can also be used for health monitoring in real time applications ('in-situ' sensors).
人们对监测系统和产品的持续健康状况越来越感兴趣,以便预测故障,提供警告以避免灾难性故障,降低生命周期成本并提高其操作效率。本文综述了目前使用非接触测试的微电子健康监测的最新技术和创新。本文阐述了传统的健康监测方法(如MTBF方法),一些“研究状态”方法(如BIT, LCM, UAP等)及其优缺点,以及最近开发的一些新方法(如基于失效物理的方法)。介绍了利用射频识别技术进行健康监测的最新技术。RFID芯片可用于测试封装过程中集成电路(ic)的故障。该测试技术具有非接触式、低成本的特点,可用于集成电路制造生产线各工序后的模具测试。它提供了更高的可靠性、更多的功能和更高的吞吐量等优点。在生产周期中用于测试的RFID芯片也可用于实时应用中的健康监测(“原位”传感器)。
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引用次数: 2
期刊
2007 8th International Conference on Electronic Packaging Technology
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