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2007 8th International Conference on Electronic Packaging Technology最新文献

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The Growth and Influencing Factors of Voids in SnAg Solder Bump and their Impact on Interfacial Bond Strength SnAg钎料凸起中空隙的生长、影响因素及其对界面结合强度的影响
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441452
Xiaoqin Lin, L. Luo
With the trend toward lead-free and miniaturization in consumer electronics, sub 100 micron lead-free solder bumping and its related reliability are becoming one of the important issues in today's electronic packaging industry. The growth and influencing factors of voids in the interfacial region of electroplated Sn-3.0 Ag solder bumps on electroplated Cu and their effects on interfacial bonding strength during multi-reflow and aging process were studied. Results show that the volume shrinkage during the phase transformation was the main reason for the void formation during multi-reflow. The Kirkendall effect was the main reason for the void formation during aging. A thick eta-phase and the voids at the boundaries among Cu6Sn5 grains promoted the voids growth in the epsiv-phase. Though the formation of voids had a trivial weakening effect to the shear strength of solder joints, the voids were a threat to the bonding reliability of solder bumps.
随着消费类电子产品的无铅化和小型化趋势,100微米以下无铅焊料碰撞及其可靠性已成为当今电子封装行业的重要问题之一。研究了在多次回流和时效过程中,镀Sn-3.0 Ag钎料凸点与镀Cu钎料凸点界面区域空隙的生长和影响因素及其对界面结合强度的影响。结果表明,相变过程中的体积收缩是多次回流过程中气孔形成的主要原因。Kirkendall效应是时效过程中空洞形成的主要原因。厚的eta相和Cu6Sn5晶粒边界处的孔洞促进了epsiv相中孔洞的生长。虽然孔洞的形成对焊点的剪切强度影响不大,但孔洞对焊点的连接可靠性构成威胁。
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引用次数: 2
Ultrasonic Applied in Super Precision polishing of Magnetic Recording Heads 超声波在磁头超精密抛光中的应用
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441470
Rulin Shen, J. Zhong
In the traditionary nanogrinding way, a sub-nanometer smooth surface can be achieved, but the PTR can be only controlled under ten nanometers. To find a new way to reduce the PTR. ultrasonic was applied in the polishing experiment. At first, the experiment with two kinds of samples. AlTiC bulk and NiFe bulk were carried out in free abrasive lapping way with the float-piece polisher. It was discovered that the material removal rate and the roughness of surface is improved in different extent of different material, the material removal rate (MRR) of the AlTiC bulk was increased from 10 nm/m to 16 nm/m. while the MRR of the NiFe bulk was increased from 23 nm/m to 30 nm/m. Encouraged by the result of the experiment, the specimen of 70 mm*1.25 mm rowbar with 60 GMR magnetic head was polished in the same condition, as a result, the PTR was reduced from 65 nm to 45 nm. Furthermore, the ultrasonic was introduced into nanogrinding of recording head. In this way. the PTR was controlled at lnm or so and smoother surface was achieved. Two kinds of mechanism about the role of the ultrasonic were prompt to explain in what way that the material removal rate is improved and why the improved ratio is different in different materials in the polishing.
传统的纳米磨削方法可以获得亚纳米级的光滑表面,但PTR只能控制在10纳米以下。寻找降低PTR的新方法。采用超声波进行抛光实验。首先,实验采用两种样品。用浮片抛光机对AlTiC体和NiFe体进行自由研磨。研究发现,不同材料对材料去除率和表面粗糙度有不同程度的提高,AlTiC体的材料去除率(MRR)由10 nm/m提高到16 nm/m。NiFe体的MRR由23 nm/m提高到30 nm/m。受实验结果的鼓舞,在同样的条件下,对70 mm*1.25 mm、60 GMR磁头的rowbar试样进行抛光,使PTR从65 nm降低到45 nm。并将超声技术引入到记录头的纳米磨削中。就这样。PTR控制在lnm左右,获得了更光滑的表面。提示两种作用机理,解释了在不同材料的抛光过程中,超声波是如何提高材料去除率的,以及为什么不同材料的去除率不同。
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引用次数: 5
Effect of Aging on the Interfacial Reaction between Sn-9Zn-xCr Solder and Cu Substrate 时效对Sn-9Zn-xCr钎料与Cu衬底界面反应的影响
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441465
Xi Chen, A. Hu, Ming Li, D. Mao
Lhe influences of adding 0.05, 0.1, 0.3, 0.5 wt.% Cr to Sn-9Zn alloy on growth of intermetallic compound layer (IMCs) at the interface of Sn-9Zn-xCr/Cu was investigated during aging treatment at 85degC and relative humidity from 20% to 85% for 100 h, 200 h, 350 h, 500 h. Lhe results show that IMCs thickness of Sn-9Zn-Cr alloys is much thinner than that of Sn-9Zn alloy after aging, but there is little difference on IMCs thicknesses among Sn-9Zn-Cr alloys. It is of interest to note that IMCs growth rate of Sn-9Zn-Cr is about 1/4 times of that of Sn-9Zn alloy. We supposed the reason is that Cr can slow down diffusion rate of Zn in solder. It is quite reasonable to consider that reliability of Sn-9Zn-Cr solder joints is better than that of Sn-9Zn solder joints because of thinner intermetallic compound layer.
在85℃、20% ~ 85%的相对湿度下时效100、200、350、500 h,研究了添加0.05、0.1、0.3、0.5 wt.% Cr对Sn-9Zn- xcr /Cu界面金属间化合物层(IMCs)生长的影响。结果表明:时效后Sn-9Zn-Cr合金的IMCs厚度比Sn-9Zn合金薄很多,但IMCs厚度差异不大;值得注意的是,Sn-9Zn- cr合金的IMCs生长速度约为Sn-9Zn合金的1/4倍。我们推测其原因是Cr可以减缓Zn在焊料中的扩散速度。认为Sn-9Zn- cr焊点由于金属间化合物层较薄,可靠性优于Sn-9Zn焊点是完全合理的。
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引用次数: 4
Feasibility of Solid State Bonding for Sn-Ag-Cu Solder Bumps in Ambient Air 环境空气中Sn-Ag-Cu钎料凸点固态结合的可行性
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441378
Yinghui Wang, T. Suga
The feasibility of solid state bonding for low-profiled Sn-3.0Ag-0.5Cu (wt%) solder bumps is confirmed at 25-200degC by thermo-compression bonding (TCB) and surface activated bonding (SAB) in ambient air. 100% bond yield was achieved. The bonding windows of the necessary bonding force and temperature were described. The composite percent on the bonding surfaces was analyzed quantitatively by X-ray photoelectron spectroscopy (XPS). The successful bonding of Sn-Ag-Cu solder bumps in solid state is benefited from dispersing contaminants and oxides. With the activated process to the bonding surfaces prior to the assembly, the thickness of contaminant and oxide layers in SAB is less than 2 nm, which is much smaller than that of TCB. SAB method is much helpful to reduce the necessary bonding force or temperature compared with TCB method.
采用热压缩键合(TCB)和表面活化键合(SAB),在25-200℃的环境空气中确定了低尺寸Sn-3.0Ag-0.5Cu (wt%)焊点固态键合的可行性。债券收益率达到100%。描述了所需的结合力和温度的键合窗口。用x射线光电子能谱(XPS)定量分析了复合材料在键合表面的复合百分比。Sn-Ag-Cu钎料凸点在固体状态下的成功结合得益于污染物和氧化物的分散。由于在组装前对键合表面进行了活化处理,SAB的污染物层和氧化层厚度小于2 nm,远远小于TCB。与TCB法相比,SAB法更有助于降低所需的结合力或温度。
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引用次数: 0
The Study for Thermal Analysis Technology of Three-Dimension SRAM Component 三维SRAM元件热分析技术研究
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441402
Yusheng Cao, T. Jiang, Jun Liu, B. Lian
The thermal capacity of unit volume is increasing with the development of 3D IC package density. The technology of thermal analysis and thermal design for 3D package becomes more and more important. This paper analyzes the structure and working mode of a particular 3D SRAM component. The thermal distribution is simulated with the ANSYS software in which the finite element method is applied. The simulation results can be well compared with the experimental data, which further supports the reliability design of 3D SRAM package technology and the thermal analysis technology.
单位体积的热容量随着三维集成电路封装密度的发展而增大。三维封装的热分析和热设计技术变得越来越重要。本文分析了一种特殊的三维SRAM元件的结构和工作模式。利用ANSYS软件,采用有限元法对其热分布进行了模拟。仿真结果与实验数据能够很好地进行对比,为三维SRAM封装技术和热分析技术的可靠性设计提供了进一步的支持。
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引用次数: 7
Modeling and Simulation of Laser Lift-off Process for LED's Substrates LED基板激光提升过程的建模与仿真
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441496
Liuxi Tan, Jia Li, Sheng Liu
As high power LEDs develop rapidly, sapphire substrate on which LED's chips are grown, cannot meet the needs of the increasing performance any longer. Therefore, transfer of the devices from the former sapphire substrates to more thermally and electrically conductive receptor substrates is recommended. Laser peeling has been a new technology of separating films of GaN from the substrate on which they are grown. Experience shows that the films can be debonded intactly when the laser parameters are well controlled. In this contribution, the mechanics of the laser-assisted debonding of GaN films on sapphire, silicon and copper substrates is considered so that the specific parameters can be optimized in order to achieve a feasible process scheme that may be used in the industry. During the simulation, the knowledge of interfacial crack generation between dissimilar materials is considered to be the essential principle of the process of "liftoff". Failure of the interfaces results in the debonding. Whatever, the films of chips should not be damaged in the duration of the "lift-off" process. A few important issues such as temperature distribution, stress distribution and energy release rate are raised in terms of examining whether the films are likely to be damaged.
随着大功率LED的迅速发展,LED芯片的蓝宝石衬底已经不能满足越来越高的性能要求。因此,建议将器件从以前的蓝宝石衬底转移到导热性和导电性更高的受体衬底。激光剥离是一种将氮化镓薄膜从其生长的衬底上分离出来的新技术。经验表明,在控制好激光参数的条件下,薄膜可以实现完整的脱粘。在这篇贡献中,考虑了在蓝宝石,硅和铜衬底上激光辅助氮化镓薄膜脱粘的机理,以便可以优化具体参数,以实现可用于工业的可行工艺方案。在模拟过程中,不同材料之间界面裂纹产生的知识被认为是“升空”过程的基本原理。接口失效导致去绑定。无论如何,芯片的薄膜在“起飞”过程中不应被损坏。提出了温度分布、应力分布和能量释放率等几个重要问题,以检验薄膜是否可能被破坏。
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引用次数: 2
Effect of Thermal-Shearing Induced Microstructural Coarsening on SnAgCu Microelectronic Solder 热剪切诱导SnAgCu微电子焊料显微组织粗化的影响
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441428
L. Qi, Jihua Huang, Xingke Zhao, Huanshui Zhang
The creep response of solder joints in a microelectronic package, which are subjected to aggressive thermal-shearing cycling during service, often limits the reliability of the entire package. Furthermore, during cycle, the microstructures of the new lead-free solders (Sn-Ag-Cu) can undergo significant in strain-enhanced coarsening, resulting in in-service evolution of the creep behavior. In this paper, the coarsening kinetics of Ag3Sn particles in Sn-Ag-Cu solder are studied, and the results are correlated with impression creep data from individual microelectronic solder balls subjected to thermal aging treatments. The formation mechanism of Ag3Sn particles under the thermal-shearing cycling condition was investigated.
微电子封装中焊点的蠕变响应在使用过程中受到剧烈的热剪切循环,通常限制了整个封装的可靠性。此外,在循环过程中,新型无铅钎料(Sn-Ag-Cu)的显微组织会发生明显的应变增强粗化,导致蠕变行为在使用过程中演变。本文研究了Sn-Ag-Cu钎料中Ag3Sn颗粒的粗化动力学,并将结果与经过热时效处理的单个微电子钎料球的印象蠕变数据相关联。研究了热剪切循环条件下Ag3Sn颗粒的形成机理。
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引用次数: 0
Predicting the Reliability of Electronic Products 电子产品可靠性预测
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441552
Jie Gu, M. Pecht
Reliability is the ability of a product or system to perform as intended (i.e., without failure and within specified performance limits) for a specified time, in its life-cycle environment. Commonly-used electronics reliability prediction methods (e.g. Mil-HDBK-217, 217-PLUS, PRISM, Telcordia, FIDES) based on handbook methods have been shown to be misleading and provide erroneous life predictions, a fact that led the U. S. military to abandon their electronics reliability prediction methods. The use of stress and damage models permits a far superior accounting of the reliability and the physics-of-failure, however sufficient knowledge of the actual operating and environmental application conditions of the product are still required. This paper presents a physics-of-failure based prognostics and health management approach for effective reliability prediction. The procedure includes failure modes, mechanisms, and effects analysis, data reduction and feature extraction from the life cycle loads, damage accumulation, and assessment of uncertainty.
可靠性是产品或系统在其生命周期环境中,在规定的时间内按预期(即在规定的性能范围内无故障)运行的能力。基于手册方法的常用电子可靠性预测方法(如Mil-HDBK-217、217-PLUS、PRISM、Telcordia、FIDES)已被证明具有误导性,并提供错误的寿命预测,这一事实导致美国军方放弃了他们的电子可靠性预测方法。使用应力和损伤模型可以更好地计算可靠性和失效的物理性质,但是仍然需要对产品的实际操作和环境应用条件有足够的了解。本文提出了一种基于故障物理的预测和健康管理方法,用于有效的可靠性预测。该过程包括失效模式、机制和影响分析、数据简化和生命周期载荷特征提取、损伤累积和不确定性评估。
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引用次数: 17
Design of Solder Joint for Self-Alignment in Optical Fiber Attachment Soldering 光纤附件焊接中自对准焊点的设计
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441441
Wei Zhang, Chunqing Wang, Yanhong Tian
The self-alignment motion of optical fiber is critical to the low-cost and high-precision direct-coupling technology in optoelectronic packaging. In this research, the self-alignment method by using surface tension of molten solder and by adopting specific pad shape was proposed. First, the self-alignment model of solder joint in fiber attachment soldering was developed by using the public domain software called Surface Evolver and the three-dimensional (3D) geometry of solder joint with different pad shape was analyzed. Then, the self-alignment behavior of solder joint with an initial yaw misalignment was discussed and the theoretical equilibrium positions of five different pad shapes were calculated. Next, experiments were done to examine the theoretical equilibrium positions of these pads. The numerical results show that the theoretical equilibrium positions of ellipse pad are the major axis of ellipse, and it is much more appropriate for self-alignment. And the diamond pad and the combined pad have also self-alignment effects, but the square and the crisscross pad are not appropriate for self-alignment due to more than two equilibrium positions. The experimental results show the solder joint with initial yaw angle can be self-aligned to the theoretical equilibrium position of these five pads and solder joint of ellipse pad demonstrates smaller alignment error than that of diamond and combined pads.
光纤的自对准运动是实现光电封装低成本、高精度直接耦合技术的关键。在本研究中,提出了利用熔融焊料表面张力和采用特定焊盘形状的自对准方法。首先,利用公共领域软件Surface Evolver建立了光纤附着式焊接中焊点的自对准模型,分析了不同焊盘形状下焊点的三维几何形状;然后,讨论了初始偏航不对准时焊点的自对准行为,并计算了5种不同焊盘形状的理论平衡位置。接下来,进行了实验来检验这些垫块的理论平衡位置。数值计算结果表明,椭圆垫的理论平衡位置为椭圆长轴,更适合自对准。而菱形垫块和组合垫块也具有自对准效果,但方形垫块和十字形垫块由于超过两个平衡位置而不适合自对准。实验结果表明,具有初始偏角的焊点可以自对准这5种焊盘的理论平衡位置,且椭圆焊盘的焊点比菱形焊盘和组合焊盘的焊点的对中误差要小。
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引用次数: 2
The Components Layout Optimization of Circuit Module Based on the Artificial Nerve Network 基于人工神经网络的电路模块元器件布局优化
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441388
H. Huang, De-jian Zhou, Zhaohua Wu
In this paper a model for temperature field analysis is established by FEM (finite element method) and computer aided thermal simulation soft with regard to such factors affecting temperature as heat generation, heat diffusion manner and direction, ratio of length and width of component, thickness of PCB and so on. And the artificial nerve network method for components layout optimization is applied to achieve a reasonable components position in a small space and a best temperature distribution. Also some reference of concrete measure and method for thermal design is hoped to do the PCB designers a favor.
本文采用有限元法和计算机辅助热模拟软件,考虑热产生、热扩散方式和方向、元器件长宽比、PCB板厚度等影响温度的因素,建立了温度场分析模型。并将人工神经网络方法应用于元器件布局优化,实现了元器件在小空间内的合理位置和最佳温度分布。并对热设计的具体措施和方法提供了一些参考,希望对PCB设计人员有所帮助。
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引用次数: 0
期刊
2007 8th International Conference on Electronic Packaging Technology
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