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2007 8th International Conference on Electronic Packaging Technology最新文献

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Creep Characterization of Lead Free 80Au-20Sn Solder 无铅80Au-20Sn焊料的蠕变特性
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441422
F. Su, Jun Wei, J. Tew
Summary form only given. Lead free 80Au-20Sn solder was widely used in photonics packages and sometimes in electronic packages. As in other cases, mechanical properties of the solder materials is very critical for its reliability evaluation (e.g. fatigue life prediction). However, mechanical properties of this material is not well studied, part of the reason may be the cost. In this paper, steady-state creep behavior of lead free 80Au-20Sn solder was investigated at three different temperatures and a range of stress levels. Hyperbolic-sine model was employed to characterize the creep properties of the lead free solder, constants in the model (including the activation energy) were determined through data fitting and were compared with that of other lead free solders. Activation energy of the solder material was also experimentally investigated and compared with the fitted data.
只提供摘要形式。无铅80Au-20Sn焊料广泛应用于光电封装,有时也用于电子封装。与其他情况一样,焊料材料的机械性能对其可靠性评估(例如疲劳寿命预测)非常关键。然而,这种材料的力学性能并没有得到很好的研究,部分原因可能是成本。摘要80 au-20sn无铅焊料的稳态蠕变行为研究在三个不同的温度和压力。采用双曲正弦模型对无铅焊料的蠕变特性进行表征,通过数据拟合确定模型中的常数(包括活化能),并与其他无铅焊料的活化能进行比较。对钎料的活化能进行了实验研究,并与拟合数据进行了比较。
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引用次数: 1
Experimental and Numerical Simulation Study on Uniformity of Temperature and Flow Field in an Advanced Packaging Electroplating Cell 先进封装电镀槽内温度和流场均匀性的实验与数值模拟研究
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441374
Dongsheng Zhu, Changhong Wang, Xuan Zhou, S. Tu
An experimental facility of advanced packaging electroplating cell is developed to study the uniformity of the temperature and flow field in the high precision electroplating cell. Based on heat transfer and computational fluid dynamics, a 2D numerical model is founded to analyze the temperature field and flow field of the experimental electroplating cell enclosure. Combing with test and simulated results, the effects of the heat source intensity, ventilated mode and heat transfer coefficient on the thermal field of the cell are discussed. Under the condition of natural convection with temperature gradient driving, although heat/cold source intensity and ventilated mode both have effects on the temperature field and flow field of the electroplating enclosure, the heat/cold source is the more marked factor influencing the uniformity of temperature field and flow field. The experimental and simulated results can give a way to enhance the uniformity of the temperature field and flow field and to improve the quantity of the WL-CSP electroplating.
为研究高精度电镀槽内温度场和流场的均匀性,研制了先进封装电镀槽实验装置。基于传热学和计算流体力学的理论,建立了实验电镀电池外壳的二维数值模型,分析了实验电镀电池外壳的温度场和流场。结合试验和模拟结果,讨论了热源强度、通风方式和换热系数对电池热场的影响。在自然对流温度梯度驱动条件下,虽然冷热源强度和通风方式都对电镀机箱的温度场和流场有影响,但冷热源对温度场和流场均匀性的影响更为显著。实验和模拟结果为提高温度场和流场的均匀性,提高WL-CSP电镀质量提供了途径。
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引用次数: 0
A Sensor Integrated Ultra-long Span LED Street Lamp System 传感器集成的超长跨度LED路灯系统
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441495
Kai Wang, Sheng Liu
As the LED's lumen efficiency increases rapidly in recent years, many new LED illumination applications are emerging. Based on the analysis of LED's characteristics, our optimization scheme and design methods for LED street lamps were proposed. A unique street lamp with ultra-long span and high total uniformity was designed as an example. The simulation results demonstrated that the road light utilization efficiency was 85% and the total uniformity was 0.52 for a 100times30 square meters test area at the height of 20 meters, which was much better than the current standard for the main road, proposing a challenging to the current standard with high pressure sodium lamps. Various sensors integrated with the LED street lamps were also discussed as the mainstream design concept for the next-generational LED street lamps.
近年来,随着LED流明效率的迅速提高,许多新的LED照明应用正在涌现。在分析LED特点的基础上,提出了LED路灯的优化方案和设计方法。设计了一种独特的超长跨度、高整体均匀度的路灯。仿真结果表明,在20米高度100 × 30平方米的测试区域内,路灯利用效率为85%,总均匀度为0.52,大大优于现行主干道标准,对现行高压钠灯标准提出了挑战。与LED路灯集成的各种传感器也被讨论为下一代LED路灯的主流设计理念。
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引用次数: 10
Evolution of Cu/Al Intermetallic Compounds in the Copper Bump bonds during Aging Process 时效过程中铜碰撞键中Cu/Al金属间化合物的演化
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441444
Yaiiliong Tian, C. Hang, Chunqing Wang, Y. Zhou
Growth of Cu/Al intermetallic compounds (IMCs) at the interface between the copper bond and the Al metallization pad would increase the contact resistance and degrade the bond reliabilities. In this study, the thermosonic copper bump bonds were aged at 250degC for 1 to 196 hours. Then the evolution of Cu/Al IMCs was investigated. Three IMC layers with different colors were found at the Cu/Al interface using the optical microscopy on the xy plane cross-section of the ball bond. The main phases in the Cu/Al IMC are confirmed to be Cu9Al4, and CuAl2. CuAl is believed to be another phase in the copper bond. During the aging process, Cu/Al IMC grew from the periphery of the bond initially and propagated inward to the centre area later. Moreover, some cavities appeared between the IMC layer and bond bottom from the bond periphery and developed into the centre area.
Cu/Al金属间化合物(IMCs)在铜键与Al金属化焊盘界面的生长会增加接触电阻,降低键的可靠性。在本研究中,热超声铜碰撞键在250℃下时效1 ~ 196小时。然后研究了Cu/Al IMCs的演化过程。利用光学显微镜对球键的xy平面截面进行观察,在Cu/Al界面上发现了3层不同颜色的IMC层。Cu/Al IMC的主要相为Cu9Al4和CuAl2。CuAl被认为是铜键中的另一个相。在时效过程中,Cu/Al IMC首先从键的外围生长,然后向内扩展到键的中心区域。此外,在IMC层和键底之间出现了一些空洞,从键的外围向中心区域发展。
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引用次数: 11
Cure Shrinkage Analysis of Green Epoxy Molding Compound with Application to Warpage Analysis in a Plastic IC Package 绿色环氧成型复合材料的固化收缩分析及其在塑料IC封装翘曲分析中的应用
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441426
Guojun Hu, S. Chew, B. Singh
Finite element analysis (FEA) is widely used throughout the electronics industry to understand the thermal and thermo-mechanical behavior of electronic packages and interconnect during their manufacture and lifetime. After encapsulation, thermo-mechanical stress builds up within the package due to temperature coefficient of expansion mismatch between the respective materials within the package as it cools to room temperature. Due to the complexity and time consuming of the calculation, it is almost impossible for industry to carry out the numerical simulation using viscoelastic property which is the most close to the real material property of polymer material. However, FEA using temperature-dependent elastic property, temperature-dependent thermal expansion coefficient and accurate chemical cure shrinkage can help to improve the accuracy on the stress and warpage prediction. This study has developed an evaluation method for the chemical cure shrinkage based on the measurement of the warpage of bimaterial model. The results show that FEA simulations without chemical cure shrinkage fail to accurately predict the package warpage. On the other hand. FEA simulations with chemical cure shrinkage is outlined which show fair agreement with experimental measurements of package warpage over a range of temperatures.
有限元分析(FEA)广泛应用于整个电子工业,以了解电子封装和互连在其制造和使用寿命期间的热学和热力学行为。封装后,由于封装内各自材料之间的温度膨胀系数不匹配,当它冷却到室温时,在封装内建立热机械应力。由于计算的复杂性和耗时,工业上几乎不可能采用最接近真实材料特性的高分子材料粘弹性特性进行数值模拟。然而,利用温度相关弹性性能、温度相关热膨胀系数和精确的化学固化收缩率的有限元分析有助于提高应力和翘曲预测的准确性。本研究提出了一种基于双材料模型翘曲量测量的化学固化收缩率评价方法。结果表明,没有化学固化收缩的有限元模拟不能准确预测包装翘曲。另一方面。概述了化学固化收缩的FEA模拟,该模拟与在一定温度范围内包装翘曲的实验测量结果相当一致。
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引用次数: 7
Electromigration in Flip Chip Pb-Free Solder Joints 倒装芯片无铅焊点的电迁移
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441566
K. Tu
Summary form only given. The demand of flip chip technology in high density packaging for advanced electronic consumer products is growing rapidly. Due to the decrease in device size and increase in functionality, electromigration has now become the most serious reliability problem in flip chip solder joints, especially the Pb-free. Electromigration in flip chip solder joints has several unique features that are very different from the electromigration in Al and Cu interconnects. Solder alloy has a very small critical product of electromigration. thus it can fail at 103 A/cm2. Owing to the line-to-bump geometry in flip chip, current crowding occurs at the contact between the line and the bump and the failure mode of electromigration is a pancake-type void formation at the cathode. Eutectic solder composition has a constant chemical potential below the eutectic temperature, so it enables up-hill diffusion and a nearly complete phase separation to occur in electromigration without resistance. Joule heating due to Al or Cu interconnects can cause a very large temperature gradient in the solder joint, so thermomigration accompanies electromigration. In this talk, the reliability issues of flip chip solder joints when electrical force is combined with thermal force, chemical force or mechanical force will be discussed.
只提供摘要形式。在先进的电子消费产品的高密度封装倒装芯片技术的需求正在迅速增长。由于器件尺寸的减小和功能的增加,电迁移现已成为倒装芯片焊点,特别是无铅焊点中最严重的可靠性问题。倒装片焊点中的电迁移与铝和铜互连中的电迁移有几个独特的特点。焊料合金的电迁移临界产物很小。因此,它可以在103 A/cm2时失效。由于倒装芯片的线-凸点几何结构,在线与凸点接触处会产生电流拥挤,电迁移的失效模式是在阴极处形成煎饼状空洞。共晶焊料成分在共晶温度以下具有恒定的化学势,因此它可以在电迁移中实现上坡扩散和几乎完全的相分离,而不会产生电阻。由于Al或Cu互连引起的焦耳加热会在焊点中引起非常大的温度梯度,因此热迁移伴随着电迁移。在本次演讲中,将讨论当电力与热力、化学力或机械力相结合时倒装芯片焊点的可靠性问题。
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引用次数: 1
The Effect of SnxAgCu and SnAgCuX on the Mechanical Drop Performance in Lead Free CSP Package SnxAgCu和SnAgCuX对无铅CSP封装机械跌落性能的影响
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441434
J. Lee, P.C. Chen, Y. Lai
In the study, one 14x14 lead free CSP BGA with 0.3 mm/0.5 mm ball diameter/pitch was adopted as test vehicle. The intermetallic compounds morphology evolution which can be generated when using SnxAgCu and SnAgCuX solder ball in combination with electrolytic NiAu-plated substrates was investigated during 150degC thermal aging, such as single layer SnNi IMC and complex layer SnNi/SnNiCu IMC in the interface through top and X-section view, respectively. In addition, the intensity of plate-like Ag3Sn IMC formation in the SnxAgCu solder bulkfrom 1 to 4%Ag was observed by SEM as well. The CSP BGA package with above combination was assembled to PC boards with OSP finish using Sn3Ag0.5Cu solder paste under 245degC peak temperature reflow. The test vehicle assembled was subject to mechanical drop test following JESD22-B111 to evaluate the solder joint integrity after zero and 150degC/250 hrs thermal aging. The effect of interfacial IMC morphology evolution and Ag3Sn intensity in solder bulk by x (Ag percentage) and X (forth element addition) on the mechanical drop performance will be concluded. Furthermore, one approaching in IMC microstructure control to overcome SnAgCu drop concern will be presented.
在研究中,我们选择了一个14 × 14无铅CSP BGA,球直径/节距为0.3 mm/0.5 mm。在150℃热时效过程中,分别从顶部和x面观察SnxAgCu和SnAgCuX焊料球与电解镀niau衬底结合时,界面产生的单层SnNi IMC和复合SnNi/SnNiCu IMC等金属间化合物的形貌演变。此外,SEM还观察到在1% ~ 4%Ag的SnxAgCu钎料块中,片状Ag3Sn IMC的形成强度。将上述组合的CSP BGA封装在245c峰值温度回流下,用Sn3Ag0.5Cu焊膏进行OSP光面组装到PC板上。装配好的试验车按照JESD22-B111进行机械跌落试验,评估焊点在零和150℃/250小时热老化后的完整性。总结了x (Ag百分比)和x(第四元素添加量)对钎料块中界面IMC形貌演变和Ag3Sn强度的影响。此外,本文还提出了一种克服SnAgCu掉落问题的IMC微结构控制方法。
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引用次数: 1
Optimization of Electronics Assemblies towards Robust Design under Fracture, Delamination and Fatigue Aspects 面向断裂、分层和疲劳条件下电子组件稳健设计的优化
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441403
J. Auersperg, M. Klein, B. Michel
Recent studies show also how the evaluation of mixed mode interface delamination phenomena, classical strength hypotheses along with fracture mechanics approaches and thermal fatigue estimation of solder joints can simultaneously be taken into account. Here such an integrated approach is coupled with optimization algorithms towards a thermo-mechanical reliable design. At the same time, the attention is also turned to reach robustness against scattering model parameters-scattering of geometry as well as of materials properties, in particular. The assumption that some variables of the model are stochastic parameters leads directly to the consequence that all results show also scattering characteristics. The paper explains the methodology and results towards a robust design, to emphasize the potential of the utilized approach. Exemplarily, an underfilled flip-chip assembly based on reflow soldering and a non-underfilled Flip-Chip assembly with thermo-compression bonded metal-metal interconnections on low-k will be examined with regard to their board level reliability and robustness.
最近的研究也表明,如何同时考虑混合模式界面分层现象的评估、经典强度假设以及断裂力学方法和焊点的热疲劳估计。在这里,这种集成方法与优化算法相结合,实现了热机械可靠的设计。同时,对散射模型参数的鲁棒性,特别是几何散射和材料属性散射的鲁棒性也得到了关注。假设模型的一些变量是随机参数,直接导致所有的结果也具有散射特性。本文解释了稳健设计的方法和结果,以强调所采用方法的潜力。例如,基于回流焊的欠填充倒装芯片组件和具有低k热压缩键合金属-金属互连的非欠填充倒装芯片组件将被检查其板级可靠性和稳健性。
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引用次数: 23
The Void-free Reflow Soldering of BGA with Vacuum BGA真空无空洞回流焊
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441462
Weicheng Lin
During reflow soldering of BGA. voids are very easily produced in the solder joints. Void formation in solder joints is one of the many critical factors governing the solder joint reliability. Voids may degrade the mechanical robustness of the board level interconnection and consequently affect the reliability, the electrical and thermal conducting performance of the solder joint. In order to avoid void formation in the solder joints during the reflow soldering of BGA. we must reduce oxidation of solder, the metallization of the substrate, component or the solder powder surface, decrease gas production during soldering, make gas degassing from molten solder easily. Vacuum reflow soldering technology can greatly satisfy the three requests. It has been proved that vacuum reflow solder technology is a valid technology for the void-free and lead-free soldering of BGA. not only can we use it to reflow solder BGA. But also to rework BGA with voids in solder joints.
BGA回流焊时。焊点很容易产生空洞。焊点空隙的形成是影响焊点可靠性的关键因素之一。空洞可能会降低板级互连的机械稳健性,从而影响焊点的可靠性、导电性能和导热性能。为了避免BGA在回流焊过程中焊点形成空洞。我们必须减少焊料的氧化,基材、元件或焊料粉表面的金属化,减少焊接过程中的气体产生,使气体容易从熔融焊料中脱气。真空回流焊技术可以很好地满足这三个要求。实践证明,真空回流焊技术是一种有效的BGA无空无铅焊接技术。它不仅可以用于回流焊BGA。但也可以在焊点上重新加工BGA。
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引用次数: 22
The Improvement Guidelines of BGA Warpage within SMT Temperature Profile Using Shadow Moiré Technique SMT温度曲线中BGA翘曲的阴影监控改进指南
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441447
F. Yen, E. Chen, J. Lai, Yu Po Wang
The electronic package warpage is induced by the mismatch of coefficient of thermal expansion (CTE) between different materials that compose the package after specific temperature change process. To well control package warpage after assembly process is an important assignment for packaging engineer because those packages with excessive warpage will be rejected by customers due to board SMT process yield/quality concerns. The primary failure mechanism coming from excessive package warpage during SMT assembly process is ball shorting or opening to cause electrical connectivity failure, thus, package designers are being driven to improve package warpage during SMT temperature variation to ensure a robust board assembly performance at the earlier stage of package design development. From this study, we have studied for improvement of warpage performance of BGA. The PBGA with the low CTE mold compound can reduce the CTE mismatch effects on substrate, but there is no obvious evidence to show the thickness of mold compound and substrate effect on warpage. In addition, PKG with heat spreader design can get better warpage performance. EDHS-PBGA has smaller package warpage variation, compared with the PBGA due to drop-in mold compound heat spreader, so the EDHS-PBGA deformation depended on heat spreader and was controlled by heat spreader to achieve the improvable warpage at room and peak temperature.
电子封装翘曲是由组成封装的不同材料经过特定的温度变化过程后热膨胀系数(CTE)的不匹配引起的。对于封装工程师来说,在组装过程后控制好封装翘曲是一项重要的任务,因为那些翘曲过度的封装将因板片SMT工艺良率/质量问题而被客户拒绝。在SMT组装过程中,过度的封装翘曲导致的主要失效机制是球短路或打开,从而导致电气连接故障,因此,封装设计人员正在努力改善SMT温度变化期间的封装翘曲,以确保在封装设计开发的早期阶段具有强大的电路板组装性能。在此基础上,对BGA翘曲性能的改进进行了研究。低CTE模具复合材料的PBGA可以降低CTE对基体的错配效应,但没有明显的证据表明模具复合材料的厚度和基体对翘曲的影响。此外,采用散热片设计的PKG可获得更好的翘曲性能。与PBGA相比,EDHS-PBGA由于插入式模具复合散热片导致的封装翘曲变化较小,因此EDHS-PBGA的变形依赖于散热片,并由散热片控制,以实现室温和峰值温度下的翘曲改善。
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引用次数: 0
期刊
2007 8th International Conference on Electronic Packaging Technology
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