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2007 8th International Conference on Electronic Packaging Technology最新文献

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Thermal Analysis of LEDs for Liquid Crystal Display's Backlighting 液晶显示器背光用led的热分析
Pub Date : 2007-08-14 DOI: 10.1109/ICEPT.2007.4441413
C. Yin, Y. Lee, C. Bailey, S. Riches, C. Cartwnght, R. Sharpe, H. Ott
This paper investigated the thermal design of the light emitting diode (LED) onto the board and its packaging. The LED was a 6-lead MultiLED with 3 chips designed for LCD backlighting and other lighting purposes. A 3D finite element model of this LED was built up and thermal analysis was carried out using the multi physics software package, PHYSICA. The modeling results were presented as temperature distributions in each LED, and the predicted junction temperature was used for the thermal resistance calculation. The results for the board structure indicated that (1) removing the foil attach decreased the thermal resistance, (2) Increasing the copper foil thickness reduced the thermal resistance. Package design indicated that the SMT designed LED with integrated slug gave lower thermal resistance. Pb-free solder material gave lower thermal resistance and junction temperature when compared with conductive adhesive.
本文研究了板上发光二极管(LED)的热设计及其封装。LED是一个6引脚的多路LED,带有3个芯片,专为LCD背光和其他照明用途而设计。建立了该LED的三维有限元模型,并利用多物理场软件包physa对其进行了热分析。建模结果显示为每个LED的温度分布,并将预测的结温用于热阻计算。结果表明:(1)去除贴片可以降低热阻,(2)增加铜箔厚度可以降低热阻。封装设计表明,SMT设计的集成段塞LED具有较低的热阻。与导电胶相比,无铅焊料具有较低的热阻和结温。
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引用次数: 2
The Thermal Analysis of QFP Components Geared to the Needs of the Application of Encapsulation Design and Assembly 面向封装设计与装配应用的QFP元件热分析
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441392
De-jian Zhou, H. Huang, K. Peng
That the QFP components are applied successfully depends on its heat design and analysis. So, in tins paper, facing the application of encapsulation design and assembly, a three dimensional model based on temperature field and its simulation analysis is carried out by using the finite element method under different cooling condition and structure parameters, according to such problems for QFP as cooling design the heat effect of the thickness of encapsulation layer and chip. And, some relevant results are achieved and some corresponding advices for heat design are put forward with practice. These methods and conclusions can provide the QFP designer of structure and techniques of components encapsulation and assembly a lot of references.
QFP元件的热设计和热分析是其成功应用的关键。因此,本文针对QFP的冷却设计、封装层厚度的热效应、芯片的热效应等问题,针对封装设计与装配的应用,采用有限元法建立了基于温度场的三维模型,并对不同冷却条件和结构参数下的QFP进行了仿真分析。结合实际,得出了一些相关的结论,并对热设计提出了相应的建议。这些方法和结论可以为QFP的结构设计和组件封装装配技术提供参考。
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引用次数: 1
Deformation Measurements used for Design Optimization and Verification during Industrial Electronic Board (Product) Manufacturing 工业电子电路板(产品)制造过程中用于设计优化和验证的变形测量
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441530
B. Schwarz
Thermo mechanical stresses in electronics can be calculated by FEM but sometimes it is faster and more comfortable to Measure the deformations of your Boards and electronic Components to see their behavior if temperature is changing. During the electronic product lifetime the soldering process is the highest thermo mechanical stress. Especially for the lead free reflow peak of more than 240degC some material combinations show a large deformation. But also later in the field at customer side the time to failure is depending from the stress & strain to the product. The differences day/night and operating/standby cause a thermo mechanic cycling and products fail if materials are getting tired and function fails. Beside other processes like diffusion and migration tins thermo mechanical stress can lead to early life time end. So it is important that the thermo-mechanical deformations are minimized and risks are noticed right in time - if possible during prototype stadium - where normally a high pressure of time and a quick measurement technique is welcome. The trend to higher application temperatures (e.g. Automotive sector: engine control) also is a main reason to care about tins land of optimizations. Due to the fact that the electronic board manufacturing in the assembly lines are consisting of many single processes but the components from the different suppliers are not known in regard to their material details and compositions, it's often not possible to start a simulation, which delivers true results, but it's much easier and faster to do a deformation measurement as a function of temperature. Three different measurement techniques (methods) are introduced: Shadow Moire or Interference Technique; Pattern Correlation Technique: Line Projection Technique. Finally some results are shown and examples from Siemens Product optimizations are given (comparison of different board materials/manufacturers, effect of preconditioning (tempering) to the warpage behavior of PBGA. examples of failures & failure modes if stress/strain is too high). Of course the measurement results are used to confirm the FEM results (No FEM without verification) and support DOE. But our experience is, that this methods of the quick measurement of deformations is used mainly as a tool to perform a kind of incoming inspection of delivered supplements like packages and boards. Often a poor thermo mechanical behavior could be proved and any changes of package properties of different date code lots could be recognized. If those male functions are detected before products reach our customers a lot of money (rework) could be saved and products of high thermo mechanical stability with few internal stresses could be delivered to market. The ratio of winning knowledge to examination costs is very high and the deformation measurements are used in all sectors of electronic product manufacturing.
电子产品中的热机械应力可以通过FEM计算,但有时测量电路板和电子元件的变形以查看温度变化时它们的行为会更快更舒适。在电子产品的生命周期中,焊接过程是最大的热机械应力。特别是对于大于240℃的无铅回流峰,一些材料组合出现较大的变形。但后来在客户端,失败的时间取决于产品的压力和应变。昼夜和运行/待机的差异会导致热机械循环,如果材料疲劳和功能失效,产品就会失效。除了扩散和迁移等其他过程外,热机械应力也会导致早期生命结束。因此,重要的是要尽量减少热机械变形,并及时发现风险——如果可能的话,在原型体育场期间——通常情况下,高时间压力和快速测量技术是受欢迎的。更高应用温度的趋势(例如汽车行业:发动机控制)也是关注tin优化领域的主要原因。由于装配线上的电路板制造由许多单一工艺组成,但来自不同供应商的组件在材料细节和成分方面并不为人所知,因此通常不可能开始模拟,从而提供真实的结果,但是做变形测量作为温度的函数要容易得多,也要快得多。介绍了三种不同的测量技术(方法):阴影云纹或干涉技术;模式相关技术:线投影技术。最后给出了一些结果,并给出了西门子产品优化的例子(不同板材料/制造商的比较,预处理(回火)对PBGA翘曲行为的影响)。如果应力/应变过高,失效和失效模式的例子)。当然,测量结果是用来验证有限元结果(没有验证的没有有限元)和支持DOE。但我们的经验是,这种快速测量变形的方法主要是作为一种工具来执行一种进料检查交付的补充,如包装和板。通常可以证明一个不良的热力学行为,并可以识别不同日期代码批次的包装性能的任何变化。如果在产品到达我们的客户之前检测到这些功能,可以节省大量的资金(返工),并且可以将具有高热机械稳定性且内应力小的产品交付给市场。获得知识与检验成本的比例非常高,变形测量在电子产品制造的各个部门都有应用。
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引用次数: 3
Research on Wiring Technology of Electronic Complete Machine Interconnection 电子整机互连布线技术研究
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441489
Zhen-yu Liu
The complete machine interconnection is an important domain of modern electricity interconnection technology, the complete machine wiring is one of the most important processes of entire machine interconnection, the traditional entire machine wiring relies on the manual experience, whose efficiency is low, and the existing computer aided wiring still depend on people to set the route of wire artificially. This article proposed a new three-dimensional space wiring method, firstly, construct the smallest enveloping solid of all modules, and define all of the smallest enveloping solid as wiring barrier, then carry out the shape-based non-grid dividing on the surplus barrier-free space, the A* algorithm combined with dynamic plan were used to search the most superior wiring route between two ports. This method can complete the wiring of electronic complete machine fast and automatically.
整机互联是现代电力互联技术的一个重要领域,整机布线是整机互联最重要的过程之一,传统的整机布线依赖于人工经验,效率低,现有的计算机辅助布线还依赖于人为设置导线的路线。本文提出了一种新的三维空间布线方法,首先构造各模块最小的包络实体,并将所有最小的包络实体定义为布线屏障,然后对剩余的无障碍空间进行基于形状的非网格划分,利用a *算法结合动态规划搜索两个端口之间最优的布线路线。这种方法可以快速、自动地完成电子整机的布线。
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引用次数: 0
Chip-To-Chip Interconnection by Mechanical Caulking Using Reflowed Sn Bumps 用回流锡凸点进行芯片间的机械嵌缝互连
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441380
Ju-Heon Yang, Young-Ho Kim, J. Moon, Won-Jong Lee
A new chip-to-chip interconnection method utilizing mechanical caulking has been developed recently. In this method, bonding between the chips is achieved by deformation-injection of Au stud bump on a chip into the through via hole in the other chip. In this paper, we introduce a modified caulking technology using reflowed Sn bumps instead Au stud bumps since Sn can be deformed more easily than Au. The chip-to-chip interconnection using reflowed Sn bumps and through via hole electrodes was successfully made at room temperature or at 270degC. The contact resistance of the solder joint was less than 35 mOmega per joint.
近年来发展了一种利用机械嵌缝的芯片间互连新方法。在这种方法中,芯片之间的键合是通过将芯片上的Au螺柱突起变形注入另一个芯片的通孔来实现的。由于锡比金更容易变形,本文介绍了一种用回流锡凸块代替金凸块的改进嵌缝技术。在室温和270℃条件下,利用回流锡凸点和通孔电极成功地实现了芯片间的互连。焊点的接触电阻小于35moma。
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引用次数: 2
A Smoothing Algorithm for Strain Measurement by Digital Image Correlation Method 一种数字图像相关法应变测量的平滑算法
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441408
Na Chen, F. Qin, Jianyou Wei
Deformation measurement of solder joints under various loadings such thermal and drop/impact is important in reliability design of electronic packages. It is difficult to use traditional techniques such as strain gage method to measure the strain of solder joints because of their small sizes. Instead, the digital image correlation method (DICM) is applied to catch the deformation of the solder joints. The discrete displacement obtained by the digital image correlation method does not satisfy the deformation compatibility, as a result the error in strain which is calculated by deriving the displacement is enlarged. In order to reduce the error, an approach is proposed in which a continuous displacement field is constructed firstly to fit the discrete measure points by the technique used in the finite element method and the least square method, then the strain is calculated from the continuous displacement field. The results indicate that error in displacement and strain can be significantly reduced by the proposed approach.
焊点在各种载荷(如热载荷和跌落/冲击载荷)下的变形测量是电子封装可靠性设计的重要内容。由于焊点尺寸小,难以采用应变片法等传统技术测量焊点的应变。相反,采用数字图像相关法(DICM)捕捉焊点的变形。数字图像相关法得到的离散位移不能满足变形兼容性,从而增大了由位移推导得到的应变误差。为了减小误差,提出了一种利用有限元法和最小二乘法的方法,先构造连续位移场对离散测点进行拟合,然后由连续位移场计算应变的方法。结果表明,该方法能显著减小位移和应变误差。
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引用次数: 2
Effect of Carbon Inclusion in the Ni-P Coating on Shearing Behavior of Sn4Ag0.5Cu Ball Grid Array Solder Joints Ni-P涂层中碳夹杂物对Sn4Ag0.5Cu球栅阵列焊点剪切行为的影响
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441510
X. Gu, Y. Chan, B.Y. Wu, D. Yang
This study employed an electroless Ni-P-carbon nanotubes (Ni-P-CNTs) composite coating as a pad finish for electronic packaging. It aimed at investigating the effect of carbon on the mechanical behavior and microstructure of ball grid array (BGA) solder joints after multiple reflows. Electroless Ni-P and electroless Ni-P-CNTs composite coatings with the same P-content were prepared for comparison. It was found that the carbon in the coating increased the brittleness of solder joints and weakened their shear strength. After shearing tests, more brittle fractures occurred in the intermetallic compound (IMC) layer in the Sn-4Ag-0.5Cu/Ni-P-CNTs (SAC/Ni-P-CNTs) solder joints. After multiple reflows, a Ni3Sn4 IMC layer and a P-rich layer were formed in the solder joints on both coatings. The IMC layers in the SAC/Ni-P solder joints were found to be compact with chunky-shaped grains, whilst the IMC layers in the SAC/Ni-P-CNTs solder joints were porous with needle-shaped grains.
本研究采用化学镀镍- p -碳纳米管(Ni-P-CNTs)复合涂层作为电子封装的衬垫饰面。旨在研究多次回流后碳对球栅阵列(BGA)焊点力学行为和微观结构的影响。制备了相同p含量的化学Ni-P和化学Ni-P- cnts复合镀层进行比较。结果表明,涂层中的碳增加了焊点的脆性,降低了焊点的抗剪强度。剪切试验后,Sn-4Ag-0.5Cu/Ni-P-CNTs (SAC/Ni-P-CNTs)焊点的金属间化合物(IMC)层脆性断裂较多。经过多次回流后,两种涂层的焊点处均形成Ni3Sn4 IMC层和富p层。SAC/Ni-P焊点的IMC层致密,晶粒呈块状,而SAC/Ni-P- cnts焊点的IMC层多孔,晶粒呈针状。
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引用次数: 0
TEM Study of Bi Segregation in the Interconnect of Eutectic Tin-Bismuth Solder and Copper 锡铋共晶焊料与铜互连中Bi偏析的透射电镜研究
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441534
P. Shang, Z.Q. Liu, L. Zhang, D.X. Li, J. Shang
The interfacial reaction between eutectic SnBi and Cu was studied by TEM after the sample was reflowed and aged in solid state, respectively. The microstructural evolution at the SnBi/Cu interface during reflowed and solid-state aged process was analyzed. The results show that there are two layers of intermetallic compounds (IMCs), Cu3Sn and Cu6Sn5, located at the interface between solder and Cu after the sample was reflowed. The segregation of Bi at the interface between Cu3Sn and Cu was observed. Furthermore, the segregation of Bi induced the formation of voids at Cu3Sn/Cu interface during solid-state aging process.
用透射电镜研究了样品在回流和固相时效后共晶SnBi与Cu之间的界面反应。分析了回流和固态时效过程中SnBi/Cu界面的微观组织演变。结果表明:试样回流后,钎料与Cu界面处形成Cu3Sn和Cu6Sn5两层金属间化合物(IMCs);在Cu3Sn和Cu界面处观察到Bi的偏析。此外,在固相时效过程中,铋的偏析诱导Cu3Sn/Cu界面处形成孔洞。
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引用次数: 0
Warpage and Reliability of Three-dimensional Multi-chip Module with High Density Embedded Substrate 高密度嵌入式三维多芯片模块的翘曲与可靠性
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441521
Gaowei Xu, Jian Zhou, L. Luo
The warpage of three-dimensional multi-chip module (3D-MCM) was studied by using viscoplastic finite element (FE) and large strain theory. The results turned out that: it is the existence of the cavity in substrate that results in the double-bow warpage and the inflection point of warpage-versus-temperature curve of substrate: Cavity in the substrate center may decrease the warpage of substrate: Proper usage of underfilling material could strengthen interconnection of device and substrate and could decrease warpage of 3D-MCM. however, the too big CTE of underfilling material may incur other new failure models. Finally the moire fringes measurement validated the simulation and warpage prediction of 3D-MCM.
采用粘塑性有限元和大应变理论研究了三维多片模块(3D-MCM)的翘曲问题。结果表明:衬底中空洞的存在导致了衬底的双弯翘曲和翘曲-温度曲线的拐点;衬底中心的空洞可以减少衬底的翘曲;适当使用下填充材料可以加强器件与衬底的互连,减少3D-MCM的翘曲。然而,过大的下填材料CTE可能会产生其他新的破坏模式。最后通过云纹条纹测量验证了3D-MCM的模拟和翘曲预测。
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引用次数: 3
Backside IR Photon Emission Microscopy (IR-PEM) Observation in Failure Analysis of the Packaged Devices 背面红外光子发射显微镜(IR- pem)在封装器件失效分析中的观察
Pub Date : 2007-08-01 DOI: 10.1109/ICEPT.2007.4441539
Jianlei Tao, Peiyuan Fang, Jiaji Wang
IR Photon Emission Microscopy (IR-PEM) has been widely used in the failure localization of CMOS ICs and its samples include wafer-level samples and packaged devices. For the wafer-level samples, directly observing is possible, while decapsulation must be implemented for the packaged devices. However, due to an increase of the metal interconnection layers in ICs. it is difficult, if not impossible, to obtain the IR emission image from the frontside of the die. Fortunately, silicon shows good transparency to IR. so it is feasible to get the IR emission image from the backside of the chip, which means backside decapsulation and further thinning the silicon substrate of packaged devices are needed. In this paper, procedures and tools of backside decapsulation will be introduced and the usage of IR-PEM in failure localization of the chips will be revealed.
红外光子发射显微镜(IR- pem)广泛应用于CMOS集成电路的故障定位,其样品包括晶圆级样品和封装器件。对于晶圆级样品,直接观察是可能的,而封装器件必须实现解封装。然而,由于集成电路中金属互连层的增加。从模具正面获得红外发射图像是困难的,如果不是不可能的话。幸运的是,硅对红外光谱显示出良好的透明度。因此,从芯片背面获得红外发射图像是可行的,这意味着需要对封装器件的背面进行解封装和进一步减薄硅衬底。本文将介绍背面解封装的程序和工具,并揭示IR-PEM在芯片故障定位中的应用。
{"title":"Backside IR Photon Emission Microscopy (IR-PEM) Observation in Failure Analysis of the Packaged Devices","authors":"Jianlei Tao, Peiyuan Fang, Jiaji Wang","doi":"10.1109/ICEPT.2007.4441539","DOIUrl":"https://doi.org/10.1109/ICEPT.2007.4441539","url":null,"abstract":"IR Photon Emission Microscopy (IR-PEM) has been widely used in the failure localization of CMOS ICs and its samples include wafer-level samples and packaged devices. For the wafer-level samples, directly observing is possible, while decapsulation must be implemented for the packaged devices. However, due to an increase of the metal interconnection layers in ICs. it is difficult, if not impossible, to obtain the IR emission image from the frontside of the die. Fortunately, silicon shows good transparency to IR. so it is feasible to get the IR emission image from the backside of the chip, which means backside decapsulation and further thinning the silicon substrate of packaged devices are needed. In this paper, procedures and tools of backside decapsulation will be introduced and the usage of IR-PEM in failure localization of the chips will be revealed.","PeriodicalId":325619,"journal":{"name":"2007 8th International Conference on Electronic Packaging Technology","volume":"16 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2007-08-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116823629","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 5
期刊
2007 8th International Conference on Electronic Packaging Technology
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