Endowed with merits including fast response speed, high energy conversion efficiency and zero emissions, the proton exchange membrane water electrolyzer (PEMWE) is recognized as a technology with immense potential in the renewable energy domain. It is worth emphasizing that the polarization performance and mass transfer characteristics of PEMWE are crucially affected by the flow field design of its bipolar plates. This study mainly focuses on the improvement of PEMWE performance by metal foam flow field (MFFF). Metal foam structures with three different arrangements were designed and compared with the traditional flow field. The performance and water gas transport characteristics of PEMWE with different pore structure flow fields were analyzed. The results show that both the anode and cathode have a double-layer gradient pore structure, and the MFFF with descending pore size towards the PTL direction has the best performance. At a current density of 3.1A/cm2, compared with the parallel flow field, the voltage dropped by 55.6 mV, with a decrease rate of 2.4%. Compared with the serpentine flow field, the voltage dropped by 74.1 mV, with a drop rate of 3.2%. In addition, MFFF with increased pore size in outlet area exhibits superior overall performance, although the performance has not been further improved compared with the former, the pressure drop has been reduced by 50%, demonstrating better gas discharge performance. The results of this study provide valuable theoretical guidance for enhancing the performance of PEMWE.
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