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Deep Structures Wet Etched Into Lithium Niobate Using A Physical Mask 利用物理掩膜湿蚀刻铌酸锂深层结构
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303001605
A. Randles, B. Pokines, Shuji Tanaka, M. Esashi
The present work is an investigation and characterization of a new technique for etching and masking lithium niobate (LiNbO3) to realize high aspect ratio structures. LiNbO3 is a single crystal, optically clear (from 350 nanometer to 5 micrometer wavelength) piezoelectric and electro-optical material. It is inert to most reactants and has a high Curie temperature. These properties allow LiNbO3 to be used as a sensor or actuator in harsh environments or as an optical modulator. Multi-level lithium niobate deep etching techniques are currently unavailable or limited. The present work uses a chrome gold mask with a solution of hydrofluoric acid and nitric acid at 80 °C to etch the LiNbO3. The novel wet etch method developed yields an etch rate of 30 micrometer per hour on the -z face and less than 250 nm per hour on the +z face. In the experimentation done with this research trenches 80 micrometers deep were fabricated. Experimental etch and results are detailed.
本文研究了一种新的蚀刻和遮蔽铌酸锂(LiNbO3)以实现高纵横比结构的技术。LiNbO3是一种单晶、光学透明(波长从350纳米到5微米)的压电和电光材料。它对大多数反应物是惰性的,并且具有很高的居里温度。这些特性允许LiNbO3在恶劣环境中用作传感器或致动器或用作光学调制器。多层铌酸锂深度蚀刻技术目前是不可用的或有限的。本工作使用铬金掩膜与80°C的氢氟酸和硝酸溶液来蚀刻LiNbO3。这种新型的湿式蚀刻方法在-z面上的蚀刻速率为30微米/小时,在+z面上的蚀刻速率小于250纳米/小时。在实验中,本研究制作了80微米深的沟槽。详细介绍了实验刻蚀和结果。
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引用次数: 0
Low Temperature Silicon Wafer Bonding By Sol-Gel Processing 溶胶-凝胶低温硅晶圆键合技术
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303001976
S. Deng, Jun Wei, C. Tan, M. L. Nai, W. B. Yu, H. Xie
Low temperature bonding of two silicon wafers with significant high bond strength has been prepared successfully using sol-gel coating as intermediate layer. The effects of bonding temperature, solution aging time and spin speed on bonding quality have been investigated by a full 23 factorial design. Under the 75% confidence level, the statistic result shows that only the interaction effect between bonding temperature and spin speed is significant. Design of experiments (DoE) is used to study the effects of key parameters on bond strength, and bonding mechanism are discussed. The possible reason for the observed high bond strength is the absence of absorbed water on the smooth coating surface, which results in the direct condensation reactions between OH groups to form strong Si-O-Si bonds even at low temperatures.
以溶胶-凝胶涂层为中间层,成功地制备了具有较高结合强度的两硅片低温结合。采用全23因子设计研究了粘接温度、溶液时效时间和纺丝速度对粘接质量的影响。在75%的置信水平下,统计结果表明,只有键合温度和自旋速度之间的相互作用影响显著。采用实验设计法研究了关键参数对胶结强度的影响,并对胶结机理进行了探讨。观察到的高结合强度的可能原因是光滑的涂层表面没有吸收水分,导致OH基团之间直接缩合反应,即使在低温下也能形成强的Si-O-Si键。
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引用次数: 1
The Development Of A Polymer Based Piezo-Actuated Micropump 聚合物基压电微泵的研制
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303001903
H. Liu, S. Wan, G. Lim, A. Tay
This paper presents the design, realization and simulation of a novel polymer based check-valve micropump actuated by piezoelectric disc. Comparing with silicon substrate, polymer materials have such advantages as flexibility, chemical and biological compatibility, 3D fabrication possibility and low cost in material and mass production. Laser micromachining technology and precision engineering techniques were used to fabricate the prototype with the dimension of Φ20mm×5.2mm. Result of preliminary experiments on fusion bonding between polyimide and polycarbonate are also presented. Due to the small difference between their glass transition temperatures (Tg) the polyimide and polycarbonate could be bonded together relatively easily. A special fixture for the bonding process has been designed and made to control the lateral and vertical expansion less than 1.5%. Using DI water as the pumping medium, the presented micropump is expected to achieve self-priming, bubble tolerance and low power consumption and a flow rate of 30μl/min at the resonance frequency of 300Hz. A planar format micropump will be delivered based on this presented successful design for mass fabrication.
介绍了一种新型压电圆盘驱动聚合物单向阀微泵的设计、实现和仿真。与硅衬底相比,聚合物材料在材料和量产方面具有柔韧性、化学和生物相容性、3D制造可能性和低成本等优点。采用激光微加工技术和精密工程技术制作了尺寸为Φ20mm×5.2mm的原型机。给出了聚酰亚胺与聚碳酸酯熔合的初步实验结果。由于它们的玻璃化转变温度(Tg)之间的差异很小,聚酰亚胺和聚碳酸酯可以相对容易地结合在一起。设计并制造了一种专用的粘接夹具,可将横向和纵向膨胀控制在1.5%以内。该微泵采用去离子水作为泵送介质,有望实现自吸、耐泡、低功耗,在300Hz谐振频率下流量为30μl/min。基于此成功设计的平面微泵将被批量制造。
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引用次数: 0
Design And Fabrication Of SIO2 Micromechanical Structures Inside Anisotropically Etched Cavity 各向异性蚀刻腔内SIO2微力学结构的设计与制备
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303001587
P. Pal, S. Tuli, S. Chandra
In the present work, we report a novel process for fabricating suspended silicon dioxide micro-structures inside the anisotropically etched cavity formed in (100) silicon wafers. Using this new process, the moving parts are "recessed" in the substrate which can be packaged and handled easily compared to non-recessed structures. In the fabrication process, spin coated liquid photoresist is used. There is a common problem of thinning of photoresist on convex edges of the cavity during photolithography steps. As a result, silicon dioxide is etched away from these edges. During subsequent anisotropic etching of silicon to release the microstructures, the unprotected convex edges are also etched resulting in failure of the process. To overcome this problem, two different methods are used. In the first method, high viscosity positive photoresist (Shipley STR-1045) is used and the multiple coatings are carried out to cover the convex edges adequately. This protects the oxide on convex edges in buffered hydrofluo...
在目前的工作中,我们报告了一种在(100)硅片中形成的各向异性蚀刻腔内制造悬浮二氧化硅微结构的新工艺。使用这种新工艺,运动部件被“嵌入”在基板中,与非嵌入结构相比,可以很容易地封装和处理。在制作过程中,使用了自旋涂覆的液体光刻胶。在光刻过程中,有一个常见的问题是在腔体的凸边上光刻胶变薄。结果,二氧化硅从这些边缘被蚀刻掉了。在随后的硅各向异性蚀刻以释放微结构时,未保护的凸边也被蚀刻,导致工艺失败。为了克服这个问题,使用了两种不同的方法。在第一种方法中,使用高粘度正光刻胶(Shipley STR-1045),并进行多重涂层以充分覆盖凸边。这可以保护缓冲流体中凸边上的氧化物。
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引用次数: 2
New Development To Extend The Tool Life Of Ceramic Bonding Tools 延长陶瓷粘接刀具寿命的新进展
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303002155
Z. Zhong, K. Goh
By extending the bonding-tool life, the saving can be quite substantial. This paper demonstrates how the integration of new technological development in ceramic bonding tools to the base ceramic material with new treatment processes, extends the tool life by at least 2 times its current limit. No change in the dimensions, surface finish or appearance of the bonding tool as seen after it was processed, resulting in a more portable and repeatable process. Experimental results confirmed the potential capability of the treated capillary to go beyond the process capability presently in existence.
通过延长粘接工具的使用寿命,可以节省相当可观的成本。本文演示了如何将陶瓷粘合工具的新技术发展与新的处理工艺相结合,将工具寿命延长至少2倍于目前的极限。加工后,粘接工具的尺寸、表面光洁度或外观没有变化,从而使工艺更加便携和可重复。实验结果证实,处理后的毛细管具有超越现有工艺能力的潜力。
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引用次数: 1
Two-Dimensional Thermal Analysis Of Multi-Layer Thin Film Pyroelectric Infrared Detectors 多层薄膜热释电红外探测器的二维热分析
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303001939
Wei Zhang, X. Yao, Xiaoqing Wu
Two-dimensional thermal analysis of multi-layer thin film pyroelectric infrared detectors is performed according to the structure and test conditions of detectors and the temperature distribution of detectors is obtained. Result shows that the insulation layer of multi-layer film pyroelectric infrared detector can effectively reduce thermal flow from pyroelectric layer substrate and the response of detector increases with the increasing of insulation layer thickness; when the thermal conductivity of insulation layer is lower than of air, its performance is better than micro-bridge structure.
根据探测器的结构和测试条件,对多层薄膜热释电红外探测器进行了二维热分析,得到了探测器的温度分布。结果表明:多层薄膜热释电红外探测器的保温层可以有效地减少热释电层衬底的热流,探测器的响应随保温层厚度的增加而增加;当保温层导热系数低于空气时,其性能优于微桥结构。
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引用次数: 1
Design Optimization, Fabrication And Testing Of A Capacitive Silicon Accelerometer Using An Soi Approach 电容式硅加速度计的设计优化、制造与测试
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303001575
K. Bhat, B. Reddy, V. V. Kumar, K. Kumar, Y. Sushma, N. Babu, K. Natarajan
In this paper the design, fabrication and testing of the capacitive micro accelerometer with Silicon On Insulator (SOI) approach is presented. The beam location with respect to a rectangular mass is optimized, using finite element analysis (FEM) to minimize cross axis sensitivity. It is demonstrated that a simple KOH etching with the addition of the tert-butanol can be easily adopted to fabricate the accelerometer structure without any convex undercutting effects. The devices are tested by electrostatic actuation.
本文介绍了采用绝缘体上硅(SOI)方法的电容式微加速度计的设计、制造和测试。梁的位置相对于矩形质量进行优化,使用有限元分析(FEM),以尽量减少交叉轴的灵敏度。结果表明,通过添加叔丁醇的简单KOH蚀刻可以很容易地制作出无凸凹效应的加速度计结构。这些装置采用静电驱动进行测试。
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引用次数: 1
Development Of An Soi-Based Micro Check Valve 一种基于土壤的微型止回阀的研制
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303002064
M. Hu, H. Du, S. Ling, Bo Liu
This paper presents a bulk micromachined check valve with very high frequency and extremely low leak rates. The valve is designed to have a hexagonal orifice, a hexagonal membrane flap and three flexible tethers. The three elbow-shaped flexible tethers are used both to secure the membrane flap to the valve seat and to abtain a large flap displacement in the forward flow direction. SOI wafer and DRIE technology are used to implement this micro valve. A very simple farbication process has been developed, and only two photolithographic masks are employed. Preliminary testing on a 1.5 milimeters size check valve shows that a maximum flow rate (DI water) of 35.6ml/min was obtained at pressure drop of 65.5kPa and negligible leakage rate in the reverse flow direction observed at pressure up to 600kPa.
本文介绍了一种具有非常高频率和极低泄漏率的大块微机械单向阀。该阀被设计成具有一个六边形孔,一个六边形膜瓣和三个柔性系索。三个肘形柔性系索既用于将膜瓣固定在阀座上,又用于使膜瓣在向前流动方向上有较大的位移。微阀采用SOI晶片和DRIE技术实现。开发了一种非常简单的制造工艺,仅使用两个光刻掩模。初步试验表明,在压力降为65.5kPa时,止回阀的最大流量(DI水)为35.6ml/min,在压力高达600kPa时,反向泄漏率可以忽略不计。
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引用次数: 2
A Digital/Analog Electrostatic Actuating Mechanism For Optical Applications 一种光学应用的数字/模拟静电致动机构
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303001460
Y. C. Lin, J. Chiou, C. L. Chen
A digital/analog electrostatic actuating mechanism that can be applied for optical applications is presented. The mechanism is composed of electrostatic actuators with nails and clamped torsion beams. Based on the pull-in phenomena of electrostatics and the morph-shape bending of the actuators, the mechanism can be used to achieve digital/analog motions depending upon the applied voltage-range. Finite element model of the electrostatic actuator had been simulated to demonstrate the concept of actuation principle when the applied voltage is increased. Two functional micromirror devices were developed using Poly-MUMPs process to demonstrate the actuating abilities and its corresponding performances. Simulations and experimental results indicated that developed tilting micromirror could reach 2.5 ~ 4.2-degree digital tilting angle with 1-degree analog fine-tuning range. With fine-tuning function, the micromirror device is adaptive to the environmental drifts that could be applied for precise positioning in optical switching applications. The linear analog-tuning characteristic provides a solution for optical scanning applications. For the case of micromirror device that could achieve piston/rotation motions, the digital/analog mechanism is applied to realize optical phase/amplitude modulations. Experiments indicated that the micromirror could achieve 0.3 μm-displacement in piston and 0.8-degree angle in rotation.
提出了一种可用于光学领域的数字/模拟静电致动机构。该机构由带钉的静电致动器和夹紧的扭转梁组成。基于静电的拉入现象和执行器的形态弯曲,该机构可以根据施加的电压范围实现数字/模拟运动。通过对静电致动器有限元模型的仿真,验证了外加电压增大时致动原理的概念。采用Poly-MUMPs工艺制备了两种功能微镜器件,验证了其驱动能力和相应的性能。仿真和实验结果表明,所研制的倾斜微镜可达到2.5 ~ 4.2度的数字倾斜角度,模拟微调范围为1度。微镜器件具有微调功能,可适应环境漂移,可用于光交换应用中的精确定位。线性模拟调谐特性为光学扫描应用提供了一种解决方案。对于可实现活塞/旋转运动的微镜器件,采用数字/模拟机构实现光学相位/幅度调制。实验表明,该微镜在活塞上的位移可达0.3 μm,旋转角度可达0.8°。
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引用次数: 0
Polycrystalline Silicon Thin Film Obtained By Aluminum Induced Crystallization 铝诱导结晶制备多晶硅薄膜
Pub Date : 2003-09-01 DOI: 10.1142/S1465876303001642
X. Zeng, J. Li, X. Sun, G. Qi, X. Zeng
This study is on a new approach for fabrication of poly-Si thin films. Aluminum-induced crystallization of a-Si film has been achieved by thermal annealing only at around 400 °C. The Experimental results reveal that the Al on top of a-Si arrangement has more evident effect in crystallization enhancement than that with Al under a-Si, and the resultant poly-Si films show preferred (400) crystal orientation. It is verified that aluminum can cause lateral crystallization of a-Si film. No preferred orientation was noticed from lateral crystallization samples.
本研究是一种制备多晶硅薄膜的新方法。铝诱导的a-Si薄膜的结晶仅在400℃左右的温度下进行了热退火。实验结果表明,Al在a-Si层上的强化结晶效果比Al在a-Si层下的强化结晶效果更明显,制备的多晶硅薄膜具有更优的(400)晶向。验证了铝能引起a-Si膜的横向结晶。横向结晶样品未发现择优取向。
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引用次数: 0
期刊
Int. J. Comput. Eng. Sci.
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