Pub Date : 2026-04-01Epub Date: 2026-02-11DOI: 10.1016/j.intermet.2026.109181
Zecheng Wu , Ao Fu , Fusheng Tan , Jian Wang , Yuankui Cao , Zezhou Li , Jia Li , Qihong Fang , Bin Liu , Yong Liu
High-entropy alloys (HEAs) have great potential for applications under extreme loading conditions due to their excellent toughness and impact resistance. The stacking fault energy (SFE) of metallic materials essentially dominates the mechanical behavior of HEAs, but the atomic-scale mechanism of the effect of SFE on the high-speed deformation of the materials remains unclear. In this study, we systematically investigated the deformation mechanism of SFE on dynamic mechanical properties in Fex (CoCrNi)100-x HEAs through a combination of experiments and molecular dynamics simulations. The results show that the intrinsic stacking fault energy (ISFE) decreases as the Fe content increases from 20% to 60%. The system with high SFE (Fe20) induces localized amorphization through the crossover of extrinsic stacking faults (ESFs), enabling it to achieve a high impact strength of 625 MPa while maintaining plasticity. However, due to frequent activation of the plane slip mechanism (including stacking faults (SFs), twinning, and reverse transformation), the impact strength of the system with low SFE is reduced to 468 MPa. The SFE-impact response correlation rule established in this study provides a theoretical basis for the design of HEAs under extreme dynamic loading scenarios.
{"title":"Effect of stacking fault energy on the dynamic deformation behavior of Fex(CoCrNi)100-x high-entropy alloys","authors":"Zecheng Wu , Ao Fu , Fusheng Tan , Jian Wang , Yuankui Cao , Zezhou Li , Jia Li , Qihong Fang , Bin Liu , Yong Liu","doi":"10.1016/j.intermet.2026.109181","DOIUrl":"10.1016/j.intermet.2026.109181","url":null,"abstract":"<div><div>High-entropy alloys (HEAs) have great potential for applications under extreme loading conditions due to their excellent toughness and impact resistance. The stacking fault energy (SFE) of metallic materials essentially dominates the mechanical behavior of HEAs, but the atomic-scale mechanism of the effect of SFE on the high-speed deformation of the materials remains unclear. In this study, we systematically investigated the deformation mechanism of SFE on dynamic mechanical properties in Fe<sub>x</sub> (CoCrNi)<sub>100-x</sub> HEAs through a combination of experiments and molecular dynamics simulations. The results show that the intrinsic stacking fault energy (ISFE) decreases as the Fe content increases from 20% to 60%. The system with high SFE (Fe20) induces localized amorphization through the crossover of extrinsic stacking faults (ESFs), enabling it to achieve a high impact strength of 625 MPa while maintaining plasticity. However, due to frequent activation of the plane slip mechanism (including stacking faults (SFs), twinning, and reverse transformation), the impact strength of the system with low SFE is reduced to 468 MPa. The SFE-impact response correlation rule established in this study provides a theoretical basis for the design of HEAs under extreme dynamic loading scenarios.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109181"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146185411","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-11DOI: 10.1016/j.intermet.2026.109205
Huan Yang , Zheng Guo , Xinjian Cao , Weihong Gao , Xiao Liu , Haizhen Wang , Zhiyong Gao , Xianglong Meng , Xiaoyang Yi
60NiTi alloy has been becoming the most potential bearing and gear material due to its exceptional corrosion resistance, dimensional stability and high strength. However, the poor tribological properties at high-temperatures limit its widespread applications. In the present study, the TiN ceramic layer with a thickness of 1.18 μm was successfully introduced at the surface of 60NiTi alloy. Compared with homogenized 60NiTi alloy, the amount and dimension of Ni3Ti phase were reduced and refined at the nitride layer. Meanwhile, the nano-scale Ni4Ti3 precipitates and long fibrous Ni3Ti2 phase can be observed within the matrix in the nitrided 60NiTi alloy. In contrast, the higher temperature compressive properties and superelasticity of nitrided 60NiTi alloy were superior to that of the homogenized 60NiTi alloy. The highest compressive fracture strength of 2471 MPa can be obtained in nitrided 60NiTi alloy at temperature of 50 °C, which was higher by 297 MPa than that of homogenized 60NiTi alloy. In proportion, the nitrided 60NiTi alloy exhibited the superior high-temperature wear resistance, accompanied with the smaller coefficient of friction (COF) and lower wear rate, which was attributed to the comprehensive effect of the higher microhardness of TiN ceramic phase layer, and the existence of residual stress as well as the superior superelasticity. Especially, the nitrided 60NiTi alloy possessed a wear rate of 6.3 × 10−3 mm3/N·m at the testing temperature of 300 °C, which was approximately 36% lower than that 9.8 × 10−3 mm3/N·m of the homogenized 60NiTi alloy. This breakthrough addressed the traditional limitation of insufficient high-temperature wear resistance in 60NiTi alloy and offered the direct experimental evidence for its application in critical components such as high-temperature bearings.
{"title":"High-temperature mechanical properties and wear resistance of nitrided 60NiTi alloy","authors":"Huan Yang , Zheng Guo , Xinjian Cao , Weihong Gao , Xiao Liu , Haizhen Wang , Zhiyong Gao , Xianglong Meng , Xiaoyang Yi","doi":"10.1016/j.intermet.2026.109205","DOIUrl":"10.1016/j.intermet.2026.109205","url":null,"abstract":"<div><div>60NiTi alloy has been becoming the most potential bearing and gear material due to its exceptional corrosion resistance, dimensional stability and high strength. However, the poor tribological properties at high-temperatures limit its widespread applications. In the present study, the TiN ceramic layer with a thickness of 1.18 μm was successfully introduced at the surface of 60NiTi alloy. Compared with homogenized 60NiTi alloy, the amount and dimension of Ni<sub>3</sub>Ti phase were reduced and refined at the nitride layer. Meanwhile, the nano-scale Ni<sub>4</sub>Ti<sub>3</sub> precipitates and long fibrous Ni<sub>3</sub>Ti<sub>2</sub> phase can be observed within the matrix in the nitrided 60NiTi alloy. In contrast, the higher temperature compressive properties and superelasticity of nitrided 60NiTi alloy were superior to that of the homogenized 60NiTi alloy. The highest compressive fracture strength of 2471 MPa can be obtained in nitrided 60NiTi alloy at temperature of 50 °C, which was higher by 297 MPa than that of homogenized 60NiTi alloy. In proportion, the nitrided 60NiTi alloy exhibited the superior high-temperature wear resistance, accompanied with the smaller coefficient of friction (COF) and lower wear rate, which was attributed to the comprehensive effect of the higher microhardness of TiN ceramic phase layer, and the existence of residual stress as well as the superior superelasticity. Especially, the nitrided 60NiTi alloy possessed a wear rate of 6.3 × 10<sup>−3</sup> mm<sup>3</sup>/N·m at the testing temperature of 300 °C, which was approximately 36% lower than that 9.8 × 10<sup>−3</sup> mm<sup>3</sup>/N·m of the homogenized 60NiTi alloy. This breakthrough addressed the traditional limitation of insufficient high-temperature wear resistance in 60NiTi alloy and offered the direct experimental evidence for its application in critical components such as high-temperature bearings.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109205"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146185410","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-13DOI: 10.1016/j.intermet.2026.109201
Zemin Wang , Yuerong Li , Hailong Wang , Wanting Sun , Yuanyuan Xu , Zhanyong Wang
In this study, the as-cast (Al7.5Co21.9Cr10.9Ti5.0Fe21.9Ni32.8)100-xCux (x = 0.5, 2.5, 5.0, denoted as Cu 0.5, Cu 2.5 and Cu 5.0, respectively) high-entropy alloys (HEAs) with FCC and L12 dual phases were successfully fabricated, and the high-temperature oxidation behavior was systematically evaluated at 800 °C in air. It can be found that the dendritic structure in as-cast Cu-containing HEAs can provide preferential diffusion pathways for oxygen atoms, resulting in the formation of oxide layer with non-uniform thickness and different morphologies. The initial stage (<10 h) all HEAs exhibits transient linear kinetics due to surface reaction-controlled oxidation. After 10 h, the oxidation kinetics of all HEAs follows parabolic characteristic oxidation behavior, suggesting diffusion-controlled oxidation process at an elevated temperature. With the increase of Cu content, the oxidation resistance initially increases and then decreases. The lowest mass gain of 0.91 mg/cm2 and the highest oxidation resistance can be obtained in the Cu 2.5 alloy. Besides, the Cu2.5 non-equiatomic HEA also exhibits superior oxidation resistance at 800 °C with a parabolic rate constant (kp) of 6.3 × 10−9 g2 cm−4 h−1, which is significantly lower than those reported for equiatomic AlCoCrFeNi- and CoCrFeMnNi-based HEAs (typically 10−5-10−2 g2 cm−4 h−1). This is attributed to the formation of compact and adherent Al2O3-Cr2O3 interfacial layer to effectively inhibit further oxidation. Notably, the dendritic and interdendritic regions exhibit distinct oxidation characteristics, indicating the microstructural heterogeneity and compositional partitioning can affect the oxidation resistance through hindering the diffusion of solute elements and the formation of protective oxide layer. It is anticipated that this work can provide deep insights into the design of compositionally optimized HEAs with the enhance oxidation resistance for high-temperature application.
{"title":"High-temperature oxidation behavior of as-cast (Al7.5Co21.9Cr10.9Ti5.0Fe21.9Ni32.8)100-xCux high-entropy alloys at 800 °C","authors":"Zemin Wang , Yuerong Li , Hailong Wang , Wanting Sun , Yuanyuan Xu , Zhanyong Wang","doi":"10.1016/j.intermet.2026.109201","DOIUrl":"10.1016/j.intermet.2026.109201","url":null,"abstract":"<div><div>In this study, the as-cast (Al<sub>7.5</sub>Co<sub>21.9</sub>Cr<sub>10.9</sub>Ti<sub>5.0</sub>Fe<sub>21.9</sub>Ni<sub>32.8</sub>)<sub>100-x</sub>Cu<sub>x</sub> (x = 0.5, 2.5, 5.0, denoted as Cu 0.5, Cu 2.5 and Cu 5.0, respectively) high-entropy alloys (HEAs) with FCC and L1<sub>2</sub> dual phases were successfully fabricated, and the high-temperature oxidation behavior was systematically evaluated at 800 °C in air. It can be found that the dendritic structure in as-cast Cu-containing HEAs can provide preferential diffusion pathways for oxygen atoms, resulting in the formation of oxide layer with non-uniform thickness and different morphologies. The initial stage (<10 h) all HEAs exhibits transient linear kinetics due to surface reaction-controlled oxidation. After 10 h, the oxidation kinetics of all HEAs follows parabolic characteristic oxidation behavior, suggesting diffusion-controlled oxidation process at an elevated temperature. With the increase of Cu content, the oxidation resistance initially increases and then decreases. The lowest mass gain of 0.91 mg/cm<sup>2</sup> and the highest oxidation resistance can be obtained in the Cu 2.5 alloy. Besides, the Cu2.5 non-equiatomic HEA also exhibits superior oxidation resistance at 800 °C with a parabolic rate constant (k<sub>p</sub>) of 6.3 × 10<sup>−9</sup> g<sup>2</sup> cm<sup>−4</sup> h<sup>−1</sup>, which is significantly lower than those reported for equiatomic AlCoCrFeNi- and CoCrFeMnNi-based HEAs (typically 10<sup>−5</sup>-10<sup>−2</sup> g<sup>2</sup> cm<sup>−4</sup> h<sup>−1</sup>). This is attributed to the formation of compact and adherent Al<sub>2</sub>O<sub>3</sub>-Cr<sub>2</sub>O<sub>3</sub> interfacial layer to effectively inhibit further oxidation. Notably, the dendritic and interdendritic regions exhibit distinct oxidation characteristics, indicating the microstructural heterogeneity and compositional partitioning can affect the oxidation resistance through hindering the diffusion of solute elements and the formation of protective oxide layer. It is anticipated that this work can provide deep insights into the design of compositionally optimized HEAs with the enhance oxidation resistance for high-temperature application.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109201"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146185407","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-01-31DOI: 10.1016/j.intermet.2026.109191
Lushan Li , Le Chang , Yuan Gu , Jianping Zhao , Jinling Zhao , Tao Dai
This study employs a hybrid Monte Carlo/Molecular Dynamics (MC/MD) method to systematically investigate the effects of varying atomic ratios (Ni/Co/Cr contents ranging from 20 to 60 at.%) on the formation of Short-Range Order (SRO) and the mechanical properties of the NiCoCr ternary system. The degree of SRO was quantified by calculating Warren-Cowley parameters, and the deformation behaviors of structures with SRO were compared against Random Solid Solution models under uniaxial tension. The results indicate that SRO structures significantly enhance the alloy's unstable stacking fault energy and yield strength. Microstructural analysis reveals that Ni-Ni clusters play a dual role in SRO structures: dislocations preferentially nucleate along the edges of Ni-Ni clusters, while these clusters simultaneously exert a pinning effect, hindering dislocation slip and propagation. Furthermore, the investigation into atomic ratio variations reveals that as Ni content increases, the system tends to form a continuous network of Ni-Ni clusters. Based on the simulation results, this study establishes a theoretical prediction model incorporating lattice friction, elastic misfit strengthening, and chemical bond-breaking strengthening. This model successfully captures the variation laws of yield strength with respect to atomic ratio and SRO degree. This work not only reveals the physical origins of SRO strengthening but also provides a theoretical basis for the compositional design of high-performance medium-entropy alloys.
{"title":"Compositional control of chemical short-range order and yield strength in NiCoCr medium-entropy alloys","authors":"Lushan Li , Le Chang , Yuan Gu , Jianping Zhao , Jinling Zhao , Tao Dai","doi":"10.1016/j.intermet.2026.109191","DOIUrl":"10.1016/j.intermet.2026.109191","url":null,"abstract":"<div><div>This study employs a hybrid Monte Carlo/Molecular Dynamics (MC/MD) method to systematically investigate the effects of varying atomic ratios (Ni/Co/Cr contents ranging from 20 to 60 at.%) on the formation of Short-Range Order (SRO) and the mechanical properties of the NiCoCr ternary system. The degree of SRO was quantified by calculating Warren-Cowley parameters, and the deformation behaviors of structures with SRO were compared against Random Solid Solution models under uniaxial tension. The results indicate that SRO structures significantly enhance the alloy's unstable stacking fault energy and yield strength. Microstructural analysis reveals that Ni-Ni clusters play a dual role in SRO structures: dislocations preferentially nucleate along the edges of Ni-Ni clusters, while these clusters simultaneously exert a pinning effect, hindering dislocation slip and propagation. Furthermore, the investigation into atomic ratio variations reveals that as Ni content increases, the system tends to form a continuous network of Ni-Ni clusters. Based on the simulation results, this study establishes a theoretical prediction model incorporating lattice friction, elastic misfit strengthening, and chemical bond-breaking strengthening. This model successfully captures the variation laws of yield strength with respect to atomic ratio and SRO degree. This work not only reveals the physical origins of SRO strengthening but also provides a theoretical basis for the compositional design of high-performance medium-entropy alloys.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109191"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146075910","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-01-24DOI: 10.1016/j.intermet.2026.109158
Wei Wang , Zhou Li , Mingzhen Han , Yi Zhang , Wangzhong Mu , Nan Wang , Wenda Zhang , Zhankun Weng
This study investigates the effects of vanadium (V), niobium (Nb), and tantalum (Ta) doping on the microstructure, electrochemical corrosion behavior, and mechanical properties of cobalt-based high-entropy alloys (HEAs). Guided by CALPHAD (CALculation of PHAse Diagrams) thermodynamic calculations, a series of alloys were designed and synthesized via vacuum induction melting, followed by homogenization and cryogenic treatments. Microstructural analyses revealed that V promotes the formation of σ phase, while Nb and Ta facilitate the precipitation of Laves phases within the face-centered cubic (fcc) matrix. Cryogenic treatment further refined the microstructure and promoted the formation of a hexagonal close-packed (hcp) martensite phase. Electrochemical tests in 3.5 wt% NaCl solution demonstrated that all doped alloys exhibit excellent passivation behavior, with the Nb-doped variant showing the highest corrosion resistance due to its enhanced charge transfer resistance and more stable passive film enriched with Cr2O3, CoCr2O4, CoFe2O4, and V/Nb/Ta oxides. Electrochemical corrosion tests and Pourbaix diagram analysis clarified the alloys' resistance to localized corrosion. Mechanical characterization indicated that precipitation hardening and deformation-induced martensitic transformation (TRIP effect) contribute to an outstanding strength-ductility balance. These results highlight the potential of V-, Nb-, and Ta-doped cobalt-based HEAs as advanced metallic materials for demanding applications in extreme environments.
{"title":"CALPHAD-guided design of corrosion-resistant cobalt-based high-entropy alloys with strength-ductility synergy achieved through V, Nb, and Ta alloying","authors":"Wei Wang , Zhou Li , Mingzhen Han , Yi Zhang , Wangzhong Mu , Nan Wang , Wenda Zhang , Zhankun Weng","doi":"10.1016/j.intermet.2026.109158","DOIUrl":"10.1016/j.intermet.2026.109158","url":null,"abstract":"<div><div>This study investigates the effects of vanadium (V), niobium (Nb), and tantalum (Ta) doping on the microstructure, electrochemical corrosion behavior, and mechanical properties of cobalt-based high-entropy alloys (HEAs). Guided by CALPHAD (CALculation of PHAse Diagrams) thermodynamic calculations, a series of alloys were designed and synthesized via vacuum induction melting, followed by homogenization and cryogenic treatments. Microstructural analyses revealed that V promotes the formation of σ phase, while Nb and Ta facilitate the precipitation of Laves phases within the face-centered cubic (fcc) matrix. Cryogenic treatment further refined the microstructure and promoted the formation of a hexagonal close-packed (hcp) martensite phase. Electrochemical tests in 3.5 wt% NaCl solution demonstrated that all doped alloys exhibit excellent passivation behavior, with the Nb-doped variant showing the highest corrosion resistance due to its enhanced charge transfer resistance and more stable passive film enriched with Cr<sub>2</sub>O<sub>3</sub>, CoCr<sub>2</sub>O<sub>4</sub>, CoFe<sub>2</sub>O<sub>4</sub>, and V/Nb/Ta oxides. Electrochemical corrosion tests and Pourbaix diagram analysis clarified the alloys' resistance to localized corrosion. Mechanical characterization indicated that precipitation hardening and deformation-induced martensitic transformation (TRIP effect) contribute to an outstanding strength-ductility balance. These results highlight the potential of V-, Nb-, and Ta-doped cobalt-based HEAs as advanced metallic materials for demanding applications in extreme environments.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109158"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146037025","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-05DOI: 10.1016/j.intermet.2026.109196
Yue Sun , Yuanming Huo , Zhijun Wang , Zhiwei Li , Zhaozhao Wang , Xiaoguang Yue , Seyed Reza Elmi Hosseini , Anqi Jiang , Xinyu Wang
High-entropy alloys (HEAs) exhibit excellent mechanical properties at room temperature, yet their microscale creep behavior and the associated thermo-mechanical stability mechanisms remain insufficiently understood. This study employs high-throughput nanoindentation to systematically investigate the influence of high-temperature annealing on the microstructural evolution and localized creep behavior of a NiAlCrFeMo HEA. After annealing at 700 °C, the precipitation of a cross-lamellar L12’ phase and α-Cr particles within the interdendritic B2 phase, coupled with the contraction of the L12-envelope, collectively enhances hardness and creep resistance in this region. At higher annealing temperatures of 1000 °C and 1200 °C, coarsening of the L12 phase and dissolution of precipitates within the B2 phase occur, which markedly weaken the pinning effect on dislocations and consequently reduce the creep resistance. Nanoindentation creep tests reveal that both phases and phase boundaries undergo predominantly transient and steady-state creep stages. Kinetic analysis based on stress exponents and activation volumes indicates that the creep mechanism is primarily governed by dislocation motion. This study reveals the micromechanism by which annealing-induced precipitation phase evolution modulates dislocation activity to influence the local creep behavior of multi-phase HEAs. This research provides a theoretical basis and process guidance for designing high-performance creep-resistant HEAs.
{"title":"High-throughput nanoindentation study on annealing-induced microstructural evolution and local creep behavior of NiAlCrFeMo high-entropy alloy","authors":"Yue Sun , Yuanming Huo , Zhijun Wang , Zhiwei Li , Zhaozhao Wang , Xiaoguang Yue , Seyed Reza Elmi Hosseini , Anqi Jiang , Xinyu Wang","doi":"10.1016/j.intermet.2026.109196","DOIUrl":"10.1016/j.intermet.2026.109196","url":null,"abstract":"<div><div>High-entropy alloys (HEAs) exhibit excellent mechanical properties at room temperature, yet their microscale creep behavior and the associated thermo-mechanical stability mechanisms remain insufficiently understood. This study employs high-throughput nanoindentation to systematically investigate the influence of high-temperature annealing on the microstructural evolution and localized creep behavior of a NiAlCrFeMo HEA. After annealing at 700 °C, the precipitation of a cross-lamellar L1<sub>2</sub>’ phase and α-Cr particles within the interdendritic B2 phase, coupled with the contraction of the L1<sub>2</sub>-envelope, collectively enhances hardness and creep resistance in this region. At higher annealing temperatures of 1000 °C and 1200 °C, coarsening of the L1<sub>2</sub> phase and dissolution of precipitates within the B2 phase occur, which markedly weaken the pinning effect on dislocations and consequently reduce the creep resistance. Nanoindentation creep tests reveal that both phases and phase boundaries undergo predominantly transient and steady-state creep stages. Kinetic analysis based on stress exponents and activation volumes indicates that the creep mechanism is primarily governed by dislocation motion. This study reveals the micromechanism by which annealing-induced precipitation phase evolution modulates dislocation activity to influence the local creep behavior of multi-phase HEAs. This research provides a theoretical basis and process guidance for designing high-performance creep-resistant HEAs.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109196"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146185412","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-01-28DOI: 10.1016/j.intermet.2026.109176
Qinying Wang , Yiping Wu , Yuhui Song , Daichen Li , Yuchen Xi , Yangfei Zhang , Shulin Bai
Harsh tribocorrosion conditions require enhanced corrosion resistance and hardness of metallic components. Data-driven approaches and the vast compositional space of high-entropy alloys (HEAs) offer the potential to efficiently discover novel HEAs combining high corrosion resistance, high hardness, and economic viability. This study developed multiple machine learning (ML) models to predict the corrosion resistance (pitting potential, Ep) of HEAs, among which the XGBoost model demonstrated optimal performance (R2 = 0.86). Interpretation techniques including SHapley Additive exPlanation (SHAP), Individual Conditional Expectation (ICE), Accumulated Local Effect (ALE), and Partial Dependence Plots (PDP) elucidated the effects of compositional features on Ep and guided the selection of corrosion-resistant elements. Guided by hardness-oriented large lattice distortion and economic feasibility, the principal elements were identified for the target HEA. Inverse design via a genetic algorithm yielded the target composition of Fe19.5Ni20.5Cr31.5Mn7.5Ti21 (wt.%), with experimental verification confirming excellent corrosion resistance and high hardness, achieving Ep = 0.872 VSCE in a 3.5 wt% NaCl solution and a hardness of 815.9 HV. The alloy exhibits HCP and BCC phases. The corrosion resistance is attributed to the passivation effect of Cr, while the high hardness results from the significant lattice distortion induced by Ti addition.
{"title":"Development of a high-entropy alloy with both high corrosion resistance and hardness by data-driven intelligent design methods","authors":"Qinying Wang , Yiping Wu , Yuhui Song , Daichen Li , Yuchen Xi , Yangfei Zhang , Shulin Bai","doi":"10.1016/j.intermet.2026.109176","DOIUrl":"10.1016/j.intermet.2026.109176","url":null,"abstract":"<div><div>Harsh tribocorrosion conditions require enhanced corrosion resistance and hardness of metallic components. Data-driven approaches and the vast compositional space of high-entropy alloys (HEAs) offer the potential to efficiently discover novel HEAs combining high corrosion resistance, high hardness, and economic viability. This study developed multiple machine learning (ML) models to predict the corrosion resistance (pitting potential, <em>E</em><sub><em>p</em></sub>) of HEAs, among which the XGBoost model demonstrated optimal performance (R<sup>2</sup> = 0.86). Interpretation techniques including SHapley Additive exPlanation (SHAP), Individual Conditional Expectation (ICE), Accumulated Local Effect (ALE), and Partial Dependence Plots (PDP) elucidated the effects of compositional features on <em>E</em><sub><em>p</em></sub> and guided the selection of corrosion-resistant elements. Guided by hardness-oriented large lattice distortion and economic feasibility, the principal elements were identified for the target HEA. Inverse design via a genetic algorithm yielded the target composition of Fe<sub>19.5</sub>Ni<sub>20.5</sub>Cr<sub>31.5</sub>Mn<sub>7.5</sub>Ti<sub>21</sub> (wt.%), with experimental verification confirming excellent corrosion resistance and high hardness, achieving <em>E</em><sub><em>p</em></sub> = 0.872 V<sub>SCE</sub> in a 3.5 wt% NaCl solution and a hardness of 815.9 HV. The alloy exhibits HCP and BCC phases. The corrosion resistance is attributed to the passivation effect of Cr, while the high hardness results from the significant lattice distortion induced by Ti addition.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109176"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146075912","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-03DOI: 10.1016/j.intermet.2026.109189
Yue Yang , Zhen Luo , Lixing Zheng , Xiaojun Xue , Hailiang Liu , Hanwen Zhang
To examine the stability, mechanical properties, and electronic structures of intermetallic compounds (IMCs) in steel-aluminum resistance element welding (REW) joints, a study was conducted using first-principles calculations. The findings from these calculations revealed that the mechanical stability of steel-aluminum IMCs met the criteria based on their associated elastic constants. Although Fe3Al and FeAl2 exhibited ductile behavior, FeAl, Fe2Al5, and Fe4Al13 were found to possess brittle characteristics. Furthermore, the Fe-rich phases were discovered to have a more beneficial impact on the mechanical attributes of the joints than the Al-rich phases. The morphology, microstructure, composition, fracture morphology, and mechanical properties of the REWed joints were examined using various scientific techniques, including optical microscopy, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), energy-dispersive spectroscopy (EDS), and nanoindentation. Fe2Al5 and Fe4Al13 were formed at the welding interface, indicating that the experimental observations aligned well with the theoretical predictions. Using nanoindentation, the hardness of Fe2Al5 and Fe4Al13 were measured to be 13.65 and 12.65 GPa, respectively. By combining experimental methods and first-principles calculations, it was demonstrated that the mechanical properties of Fe2Al5 were superior to those of Fe4Al13.
{"title":"First-principles and experimental investigations on intermetallic compounds in resistance element welded aluminum/steel joints","authors":"Yue Yang , Zhen Luo , Lixing Zheng , Xiaojun Xue , Hailiang Liu , Hanwen Zhang","doi":"10.1016/j.intermet.2026.109189","DOIUrl":"10.1016/j.intermet.2026.109189","url":null,"abstract":"<div><div>To examine the stability, mechanical properties, and electronic structures of intermetallic compounds (IMCs) in steel-aluminum resistance element welding (REW) joints, a study was conducted using first-principles calculations. The findings from these calculations revealed that the mechanical stability of steel-aluminum IMCs met the criteria based on their associated elastic constants. Although Fe<sub>3</sub>Al and FeAl<sub>2</sub> exhibited ductile behavior, FeAl, Fe<sub>2</sub>Al<sub>5</sub>, and Fe<sub>4</sub>Al<sub>13</sub> were found to possess brittle characteristics. Furthermore, the Fe-rich phases were discovered to have a more beneficial impact on the mechanical attributes of the joints than the Al-rich phases. The morphology, microstructure, composition, fracture morphology, and mechanical properties of the REWed joints were examined using various scientific techniques, including optical microscopy, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), energy-dispersive spectroscopy (EDS), and nanoindentation. Fe<sub>2</sub>Al<sub>5</sub> and Fe<sub>4</sub>Al<sub>13</sub> were formed at the welding interface, indicating that the experimental observations aligned well with the theoretical predictions. Using nanoindentation, the hardness of Fe<sub>2</sub>Al<sub>5</sub> and Fe<sub>4</sub>Al<sub>13</sub> were measured to be 13.65 and 12.65 GPa, respectively. By combining experimental methods and first-principles calculations, it was demonstrated that the mechanical properties of Fe<sub>2</sub>Al<sub>5</sub> were superior to those of Fe<sub>4</sub>Al<sub>13</sub>.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109189"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146185334","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-02DOI: 10.1016/j.intermet.2026.109190
Long-peng Yang , Chun-yan Li , Hai-qun Wang , Xuan-le Zhi , Xin-hua Wang , Zheng Wang , Kai-xiong Gao , Xiao-cheng Li , Sheng-zhong Kou
To develop high-efficiency catalysts for dye-containing wastewater treatment, this study systematically investigated the effect of heat treatment on the electrocatalytic degradation performance of high-activity Fe-Si-B amorphous alloy ribbons with large specific surface area for methylene blue (MB) and its underlying mechanism. The study focused on exploring the regulatory laws of heat treatment temperature and holding time on the material structure, surface morphology, and degradation performance. Results show that heat treatment temperature and time exert significant regulatory effects on degradation performance: the performance at 898 K is 18.13 % higher than that of the untreated sample, and extending the holding time can improve the performance by up to 51.81 %. After heat treatment, the electrode energy consumption and loss are reduced by 27.35 % and 17.42 %, respectively, and the material exhibits excellent electrochemical stability. The performance enhancement is attributed to the heat treatment-induced precipitation of α-Fe, Fe3Si, and Fe2B crystalline phases, which form a galvanic cell effect with the original amorphous matrix, reduce the electron work function, and promote electron transfer. Meanwhile, the surface morphology evolves from corrosion pits to three-dimensional (3D) nano-spike and porous structures, increasing the number of active sites. Under the synergistic effect of an applied electric field, the reaction kinetics are significantly enhanced, enabling efficient degradation of MB. This study provides a theoretical basis for the design of high-activity amorphous alloy catalysts.
{"title":"Heat treatment-induced microstructure regulation of Fe-Si-B amorphous alloys: Enhanced electrocatalytic degradation of methylene blue and its mechanism","authors":"Long-peng Yang , Chun-yan Li , Hai-qun Wang , Xuan-le Zhi , Xin-hua Wang , Zheng Wang , Kai-xiong Gao , Xiao-cheng Li , Sheng-zhong Kou","doi":"10.1016/j.intermet.2026.109190","DOIUrl":"10.1016/j.intermet.2026.109190","url":null,"abstract":"<div><div>To develop high-efficiency catalysts for dye-containing wastewater treatment, this study systematically investigated the effect of heat treatment on the electrocatalytic degradation performance of high-activity Fe-Si-B amorphous alloy ribbons with large specific surface area for methylene blue (MB) and its underlying mechanism. The study focused on exploring the regulatory laws of heat treatment temperature and holding time on the material structure, surface morphology, and degradation performance. Results show that heat treatment temperature and time exert significant regulatory effects on degradation performance: the performance at 898 K is 18.13 % higher than that of the untreated sample, and extending the holding time can improve the performance by up to 51.81 %. After heat treatment, the electrode energy consumption and loss are reduced by 27.35 % and 17.42 %, respectively, and the material exhibits excellent electrochemical stability. The performance enhancement is attributed to the heat treatment-induced precipitation of α-Fe, Fe<sub>3</sub>Si, and Fe<sub>2</sub>B crystalline phases, which form a galvanic cell effect with the original amorphous matrix, reduce the electron work function, and promote electron transfer. Meanwhile, the surface morphology evolves from corrosion pits to three-dimensional (3D) nano-spike and porous structures, increasing the number of active sites. Under the synergistic effect of an applied electric field, the reaction kinetics are significantly enhanced, enabling efficient degradation of MB. This study provides a theoretical basis for the design of high-activity amorphous alloy catalysts.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109190"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146185332","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-04-01Epub Date: 2026-02-14DOI: 10.1016/j.intermet.2026.109211
Ruisong Gao , Xinmei Li , Peihao Zhang
This study examines lightweight refractory high-entropy alloys (LRHEAs) made from arc-melted Ti2ZrHf0.5VNb0.5Six (x = 0, 0.1, 0.3, 0.5, and 0.7), focusing on how the Si content affects the microstructure, corrosion resistance, and wear resistance of the alloy. With increasing Si content, the alloy transforms from a single-phase body-centered cubic (BCC) structure to BCC + M3Si2, and then to BCC + M3Si2 + M5Si3. Significant grain refinement occurs, with the grain size decreasing from 572.2 μm for Si0 to 100.8 μm for Si0.5. Furthermore, the wear resistance is significantly enhanced, with Si0.5 exhibiting the lowest wear rate of just 5.50 × 10−5 mm3/Nm. This improvement is mainly attributed to solid-solution strengthening, grain-boundary strengthening, and intermetallic precipitation strengthening. The friction coefficient also increases with increasing Si content, which is closely related to the formation of new silicide phases. Electrochemical tests reveal that the corrosion resistance first improves and then worsens as the Si content increases, with Si0.5 offering the best overall performance. Thus, this study introduces a novel nonequimolar LRHEA, extending alloy design beyond equimolar compositions and overcoming the limitations of traditional high-entropy alloys. The additional design space conferred by nonequimolar LRHEAs provides new opportunities for the development and optimization of advanced materials. This study also offers effective guidance for adding Si to nonequimolar LRHEAs. The Ti2ZrHf0.5VNb0.5Si0.5 alloy has excellent wear and corrosion resistance, which are key properties for LRHEAs. Furthermore, its low density and excellent performance demonstrate its potential for use in the aerospace industry.
{"title":"Effect of silicon content and intermetallics on the microstructure, wear, and corrosion resistance of nonequimolar Ti2ZrHf0.5VNb0.5Six high-entropy alloys","authors":"Ruisong Gao , Xinmei Li , Peihao Zhang","doi":"10.1016/j.intermet.2026.109211","DOIUrl":"10.1016/j.intermet.2026.109211","url":null,"abstract":"<div><div>This study examines lightweight refractory high-entropy alloys (LRHEAs) made from arc-melted Ti<sub>2</sub>ZrHf<sub>0.5</sub>VNb<sub>0.5</sub>Si<sub><em>x</em></sub> (<em>x</em> = 0, 0.1, 0.3, 0.5, and 0.7), focusing on how the Si content affects the microstructure, corrosion resistance, and wear resistance of the alloy. With increasing Si content, the alloy transforms from a single-phase body-centered cubic (BCC) structure to BCC + M<sub>3</sub>Si<sub>2,</sub> and then to BCC + M<sub>3</sub>Si<sub>2</sub> + M<sub>5</sub>Si<sub>3</sub>. Significant grain refinement occurs, with the grain size decreasing from 572.2 μm for Si<sub>0</sub> to 100.8 μm for Si<sub>0.5</sub>. Furthermore, the wear resistance is significantly enhanced, with Si<sub>0.5</sub> exhibiting the lowest wear rate of just 5.50 × 10<sup>−5</sup> mm<sup>3</sup>/Nm. This improvement is mainly attributed to solid-solution strengthening, grain-boundary strengthening, and intermetallic precipitation strengthening. The friction coefficient also increases with increasing Si content, which is closely related to the formation of new silicide phases. Electrochemical tests reveal that the corrosion resistance first improves and then worsens as the Si content increases, with Si<sub>0.5</sub> offering the best overall performance. Thus, this study introduces a novel nonequimolar LRHEA, extending alloy design beyond equimolar compositions and overcoming the limitations of traditional high-entropy alloys. The additional design space conferred by nonequimolar LRHEAs provides new opportunities for the development and optimization of advanced materials. This study also offers effective guidance for adding Si to nonequimolar LRHEAs. The Ti<sub>2</sub>ZrHf<sub>0.5</sub>VNb<sub>0.5</sub>Si<sub>0.5</sub> alloy has excellent wear and corrosion resistance, which are key properties for LRHEAs. Furthermore, its low density and excellent performance demonstrate its potential for use in the aerospace industry.</div></div>","PeriodicalId":331,"journal":{"name":"Intermetallics","volume":"191 ","pages":"Article 109211"},"PeriodicalIF":4.8,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146185405","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}