In this study, AlFeCuCrNi high-entropy alloy (HEA) particles were added in varying volume fractions to aluminum 6061 alloy powder as reinforcement, and composites were fabricated via the powder metallurgy method. Initially, the HEA particles were synthesized by mechanical alloying of equiatomic elemental powders for 20 h. These particles were then mixed with Al 6061 powder in different proportions. After compaction and sintering at 610 °C, the optimized sample underwent T6 heat treatment. During the sintering process at a relatively high temperature, the HEA particles interacted with the aluminum matrix and dissolved, resulting in the formation of various intermetallic phases that acted as the primary strengthening agents in the final composite. The produced samples were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), hardness testing, and porosity evaluation, and results compared to a reference sample. Furthermore, the specific wear rate and coefficient of friction of the samples were assessed using the pin-on-disk wear test. The sample containing 8 vol% HEA exhibited the best overall performance, showing a 112 % increase in macrohardness, a 95 % reduction in specific wear rate, and a 63 % reduction in the coefficient of friction compared to the reference sample. The effect of solutionizing temperature during heat treatment was also investigated. Results confirmed that a solutionizing temperature of 555 °C for the composite with 8 vol% HEA yielded a 64 % increase in macrohardness and a 38 % decrease in specific wear rate compared to the non-heat-treated composite.
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