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Temperature Dependence of the Polarisation Characteristics of Epoxy Resin for Electrical Insulation 电绝缘用环氧树脂极化特性的温度依赖性
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-07-15 DOI: 10.1049/nde2.70013
Qian Wang, Ting Lei, Jingyu Deng, Xidong Liang, Chao Wu

Epoxy resin-based dielectric materials are widely used for electrical insulation. However, due to the application of electrical equipment in complex and diverse climatic environments, the characteristic variation of the material must be paid attention to. Besides, decoupling of the overall performance is necessary to trace the source of property variation. Thus, in this research, the polarisation characteristics over broad ranges of temperature and frequency of typical epoxy resin used for electrical insulation are investigated. Moreover, the Dissado–Hill model is adopted to quantitatively decouple the individual contribution of each microprocess. It indicates that the magnitudes of the polarisation processes below the glass transition temperature (Tg) are small, the influence of which on the overall polarisation characteristics is marginal. In comparison, the influence of α relaxation initiating above Tg on the magnitude of permittivity and the dielectric loss is prominent, which must be fully taken into consideration during insulation design. In addition, due to the long structure of repeating units in the backbone of epoxy, another polarisation process would appear at higher temperatures stemming from the internal relaxation of repeating units. Furthermore, the amplitude of conductance increases exponentially as temperature rises and would become the major component of loss at elevated temperatures. This research provides insights into the rational design of insulation structures and the development of novel epoxy materials.

环氧树脂基介电材料广泛应用于电气绝缘。然而,由于电气设备在复杂多样的气候环境中应用,必须注意材料的特性变化。此外,对整体绩效进行解耦是追踪资产变动根源的必要条件。因此,在本研究中,研究了用于电绝缘的典型环氧树脂在宽温度和频率范围内的极化特性。此外,采用Dissado-Hill模型定量解耦各微过程的个体贡献。结果表明,玻璃化转变温度(Tg)以下的极化过程幅度很小,对整体极化特性的影响很小。相比之下,在Tg以上起始的α弛豫对介电常数和介电损耗的影响是显著的,在绝缘设计时必须充分考虑这一点。此外,由于环氧树脂骨架中重复单元的长结构,重复单元的内部弛豫会在较高温度下出现另一种极化过程。此外,电导的振幅随着温度的升高呈指数增长,并将成为高温下损耗的主要组成部分。该研究为合理设计绝缘结构和开发新型环氧材料提供了参考。
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引用次数: 0
Surface Flashover Phenomena and Contributory Parameters in Oil-Pressboard Composite Insulation System Under DC Voltage 直流电压下油压板复合绝缘系统的表面闪络现象及影响因素
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-06-12 DOI: 10.1049/nde2.70011
Kai Zhou, Bo Jiang, Zilu Wang, Li Chen, Yu Shen, Zihan Teng, Lei Jin, Meng Huang

During the operation of HVDC transmission systems, the oil-pressboard insulation of converter transformers is constantly subjected to combined AC and DC voltages. The DC voltage component can easily lead to charge accumulation and induce surface flashover. To investigate the development process of surface flashover in oil–pressboard insulation under DC voltage and its influencing factors, this paper establishes a two-dimensional simulation model using finite element simulation software to study the electric field and charge distribution characteristics of oil–pressboard composite insulation systems. Using the established model, the paper analyses the influence of voltage, gap distance and electron mobility on the surface flashover development process.

在高压直流输电系统运行过程中,换流变压器的油压板绝缘不断受到交直流复合电压的作用。直流电压分量容易导致电荷积累,诱发表面闪络。为了研究直流电压下油压板绝缘表面闪络的发展过程及其影响因素,本文利用有限元仿真软件建立二维仿真模型,研究油压板复合绝缘系统的电场和电荷分布特性。利用所建立的模型,分析了电压、间隙距离和电子迁移率对表面闪络发展过程的影响。
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引用次数: 0
Effects of Oxygen on the Insulation Characteristics of Eco-Friendly Insulating Gas HFO-1336mzz(E)/CO2 氧对环保绝缘气体HFO-1336mzz(E)/CO2绝缘特性的影响
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-06-11 DOI: 10.1049/nde2.70010
Song Xiao, Mingjun Tang, Chengying Wu, Hongsong Lian, Fei Wang, Haoran Xia, Ju Tang, Yi Li

HFO-1336mzz(E)/CO2, an eco-friendly insulating gas, garnered considerable interest recently as a potential substitute for SF6 in gas-insulated equipment. To reduce the precipitation of fluorocarbon gases and solids during the decomposition process of HFO-1336mzz(E)/CO2 gas mixture, O2 is normally introduced as an additive. Herein, we investigated the influence of oxygen on the insulation performance of HFO-1336mzz(E)/CO2 under different electric field non-uniformities by evaluating the breakdown voltage, PDIV, PDEV and decomposition characteristics. The findings indicate that in a quasi-uniform electric field, the breakdown voltage of the gas mixture progressively increases with the oxygen volume fraction. Under the extremely non-uniform electric field, both the breakdown voltage and PDIV initially rise and subsequently decline with the increase of oxygen volume fraction, reaching a peak at 6%. The PD decomposition analysis reveals that the addition of 4% oxygen can reduce the decomposition of HFO-1336mzz(E), which is most beneficial to improve the comprehensive insulation performance of the gas mixture.

HFO-1336mzz(E)/CO2是一种环保的绝缘气体,作为SF6在气体绝缘设备中的潜在替代品,最近引起了相当大的兴趣。为了减少HFO-1336mzz(E)/CO2气体混合物分解过程中氟碳气体和固体的析出,通常引入O2作为添加剂。本文通过对HFO-1336mzz(E)/CO2的击穿电压、PDIV、PDEV和分解特性的评价,研究了不同电场不均匀度下氧对HFO-1336mzz(E)/CO2绝缘性能的影响。结果表明,在准均匀电场条件下,混合气的击穿电压随氧气体积分数的增加而逐渐增大。在极不均匀电场条件下,击穿电压和PDIV均随氧体积分数的增加先上升后下降,在6%时达到峰值。PD分解分析表明,添加4%的氧气可减少HFO-1336mzz(E)的分解,最有利于提高混合气体的综合保温性能。
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引用次数: 0
Enhanced High-Temperature Energy Storage Properties of BOPP Capacitor Films by Coating Heterostructural Ceramics Layers 异质结构陶瓷涂层增强BOPP电容器薄膜的高温储能性能
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-05-22 DOI: 10.1049/nde2.70009
Zhaoliang Xing, Bize Gong, Tianyuan Yin, Shaowei Guo, Bo Yang, Tiandong Zhang, Jianhong Hao

Biaxially oriented polypropylene (BOPP), the dielectric material of choice for polymer film capacitors, is widely used in advanced electronic devices and power grids, among other applications. However, the nonlinear growth of the conduction loss at high temperatures leads to a rapid deterioration of its energy storage performance, which seriously hinders the development trend of miniaturisation and high integration of power systems. In this study, inorganic nanolayers with heterogeneous structure were grown on the surface of BOPP films by magnetron sputtering using high dielectric constant BaZrTiO3 and wide bandgap Al2O3 ceramic targets. Experimental and theoretical analyses show that the use of wide bandgap Al2O3 as the heterojunction outer layer can effectively impede carrier injection and transport, leading to a significant reduction in the leakage current density of the composite film, effectively enhancing the high temperature energy storage performance of the composite films. The synergistic enhancement of the inorganic heterojunction structure on the dielectric properties and insulating strength of the polymer film is attributed to the ability of the Al2O3/BaZrTiO3/BOPP/BaZrTiO3/Al2O3 (O-B-P-B-O) composite films to exhibit a discharge energy density of 2.49 J/cm3 and a charge/discharge efficiency of 77.6% at 125°C and 500 MV/m.

双轴取向聚丙烯(BOPP)是聚合物薄膜电容器的首选介电材料,广泛应用于先进的电子设备和电网等领域。然而,高温下导通损耗的非线性增长导致其储能性能迅速恶化,严重阻碍了电力系统小型化和高集成化的发展趋势。在本研究中,采用高介电常数BaZrTiO3和宽禁带Al2O3陶瓷靶材,通过磁控溅射在BOPP薄膜表面生长出具有非均质结构的无机纳米层。实验和理论分析表明,采用宽禁带Al2O3作为异质结外层可以有效阻碍载流子注入和输运,导致复合膜的漏电流密度显著降低,有效增强了复合膜的高温储能性能。无机异质结结构对聚合物膜介电性能和绝缘强度的增效作用是由于Al2O3/BaZrTiO3/BOPP/BaZrTiO3/Al2O3 (O-B-P-B-O)复合膜在125℃和500 MV/m下的放电能量密度为2.49 J/cm3,充放电效率为77.6%。
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引用次数: 0
Improved Insulation Properties of Polypropylene With Highly Orientated Lamellar Induced by NonIsothermal Shear Stress 非等温剪切应力诱导下高取向层状聚丙烯绝缘性能的改善
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-05-08 DOI: 10.1049/nde2.70007
Lei Huang, Yan-Hui Song, Li-Juan Yin, Shao-Long Zhong, Zhi-Min Dang

Polypropylene plays an irreplaceable role in electrical insulation and electrostatic capacitors and has been extensively studied with its microstructure and insulation properties optimised for high-power density miniaturised devices. The extrinsic modifiers or industrial upgrading have not yet achieved a remarkable breakthrough in either concise theory or comprehensive performance. Here, we develop a nonisothermal shear process on melt to regulate the nucleation density and the lamellar orientation along the surface and reveal pore defects in disorder boundaries between spherulites as the microscopic nature of the property bottleneck. The high-rated shear process induces a crystallographic surface texture of (1 1 0) planes from which the elimination of micro-defect benefits. Our high-rated shear strategy achieves an excellent dielectric strength of 573.7 MV/m with an increase of 33% and an improved insulation resistance by 130% at 100 MV/m with the minimised absorption of injected current.

聚丙烯在电绝缘和静电电容器中起着不可替代的作用,人们对其微结构和绝缘性能进行了广泛的研究,并对其进行了高功率密度小型化器件的优化。产业升级的外在调节剂无论是在理论上还是在综合表现上都尚未取得显著突破。在此,我们开发了一种非等温剪切过程来调节熔体的成核密度和沿表面的层状取向,并揭示了球晶之间无序边界上的孔隙缺陷作为性能瓶颈的微观性质。高额定剪切过程诱导出(1 ~ 10)个平面的晶体表面织构,从而有利于消除微缺陷。我们的高额定剪切策略实现了573.7 MV/m的优异介电强度,提高了33%,绝缘电阻在100 MV/m时提高了130%,注入电流的吸收最小。
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引用次数: 0
Early Brain Tumour Cell Detection With High-Sensitivity Terahertz Sensors Based on Photonic Crystal Fibre 基于光子晶体光纤的高灵敏度太赫兹传感器早期脑肿瘤细胞检测
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-04-30 DOI: 10.1049/nde2.70008
Diponkar Kundu, Md. Sohel Rana, Md. Naimur Rahman Naim, Md. Jobaier Hossain, A. H. M. Iftekharul Ferdous, Md. Safiul Islam, Md. Golam Sadeque

Early detection of brain tumours is crucial for timely treatment, improving survival rates, and preventing severe neurological complications. When successful procedures for early identification are applied to brain tumours, it might preserve people. The article illustrates an original biological device for finding the first signs of brain tumour cells based on photonic crystal fibre (PCF) equipment performing within the terahertz (THz) band. The suggested scanner is a helpful instrument in tumour tissue diagnosis due to its extremely sensitive nature along with minimal transmission degradation. The photonic crystal fibre's distinctive arrangement, utilised by the terahertz frequency spectrum, permits accurate classification of healthy and tumour parts according to the differences in electromagnetic features. Typical tissue in the brain contain damage, tumours, as well as cells that are cancerous. When juxtaposed with previous PCF-based biological indicators, the device that is recommended has excellent comparative response with minimal expenses. The sensing device has a relative sensitivity of 99.26%, an effective area of 4.77 × 10−8 m2, a minimal confinement loss of 9.55 × 10−6 cm−1, and a low effective material loss of 0.00219 cm−1. The findings of this investigation indicate a big step forward for biological observing equipment, providing a hopeful approach to prompt identification of brain tumours for possible commercial diagnostic possibilities.

脑肿瘤的早期发现对于及时治疗、提高生存率和预防严重的神经系统并发症至关重要。当成功的早期识别程序应用于脑肿瘤时,它可能会保护人们。本文阐述了一种基于光子晶体光纤(PCF)设备在太赫兹(THz)波段内工作的原始生物装置,用于发现脑肿瘤细胞的最初迹象。所建议的扫描仪是一个有用的仪器,在肿瘤组织诊断,由于其极其敏感的性质和最小的传输退化。光子晶体光纤的独特排列,利用太赫兹频谱,允许根据电磁特征的差异对健康和肿瘤部位进行准确分类。典型的大脑组织包含损伤、肿瘤和癌变细胞。当与先前基于pcf的生物指标并列时,推荐的设备以最小的费用具有出色的比较反应。该传感装置的相对灵敏度为99.26%,有效面积为4.77 × 10−8 m2,最小约束损耗为9.55 × 10−6 cm−1,有效材料损耗为0.00219 cm−1。这项研究的发现表明生物观察设备向前迈出了一大步,为迅速识别脑肿瘤提供了一种有希望的方法,为可能的商业诊断提供了可能性。
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引用次数: 0
Evaluation of the Feasibility of Replacing SF6 With C5F10O for Gas-Insulated Switchgear From Insulation Properties 从绝缘性能评价气体绝缘开关用c5f100代替SF6的可行性
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-04-25 DOI: 10.1049/nde2.70002
Yalong Xia, Fuxiang Li, Hua Mao, Yan Wang, Song Xiao, Yijiang Chen

Perfluoropentanone (C5F10O) gas mixtures are expected to be used in gas-insulated switchgear due to their excellent environmental and insulating properties. Nevertheless, the study of the insulating properties and influencing factors of C5F10O gas mixtures under the internal conditions of gas-insulated switchgear is not yet comprehensive. This paper comprehensively investigates the insulating properties of C5F10O/dry air gas mixtures. The findings demonstrate that adding C5F10O significantly enhances the insulating properties of the gas mixture. The findings of this research serve as a valuable reference for the engineering application, operation, and maintenance of C5F10O/dry air gas mixtures.

全氟戊酮(c5f100)气体混合物由于其优异的环境和绝缘性能,有望用于气体绝缘开关设备。然而,对于C5F10O混合气体在气体绝缘开关柜内部条件下的绝缘性能及其影响因素的研究尚不全面。本文对C5F10O/干空气混合物的绝缘性能进行了全面研究。结果表明,c5f100的加入显著提高了混合气体的绝缘性能。研究结果可为c5f100 /干空气混合气的工程应用、运行和维护提供有价值的参考。
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引用次数: 0
Improvement in Insulation and Corona Resistance of PI by Incorporating SiO2 and AlN 添加SiO2和AlN改善PI绝缘和电晕电阻
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-04-23 DOI: 10.1049/nde2.70005
Yiwei Zhang, Ziyang Liu, Tiandong Zhang, Yongquan Zhang, Yue Zhang, Qingguo Chi, Changhai Zhang

The rapid advancement of new energy vehicles has exposed critical limitations in conventional enamelled wire insulation materials for drive motors, particularly in meeting escalating operational demands. Polyimide is widely adopted in the motor insulation systems, and its inherent corona resistance remains insufficient under extreme conditions. Herein, we propose a strategy to improve the corona resistance of PI films or PI polymer based on the integration of silicon dioxide (SiO2) and aluminium nitride (AlN) nanoparticles. The results indicate that the excellent insulation of SiO2 and the high thermal conductivity of AlN can lead to a strong effect in improving the corona resistance life of PI. The resultant polymer film (MPI/ASA3) exhibits an excellent corona resistance life of 184.7 min which is 23.38 times higher than that of the MPI/1.0 vol% AOC film. Meanwhile, it still maintains excellent thermal and mechanical properties. Hopefully, our work could promote the advancement of the drive motor for new energy vehicle technology.

新能源汽车的快速发展暴露了驱动电机用传统漆包线绝缘材料的严重局限性,特别是在满足日益增长的运行需求方面。聚酰亚胺广泛应用于电机绝缘系统,其固有的电晕电阻在极端条件下仍然不足。在此,我们提出了一种基于二氧化硅(SiO2)和氮化铝(AlN)纳米粒子集成的策略来提高PI薄膜或PI聚合物的电晕电阻。结果表明,SiO2优良的绝缘性和AlN的高导热性对提高PI的抗电晕寿命有很强的作用。聚合物膜(MPI/ASA3)的耐电晕寿命为184.7 min,是MPI/1.0 vol% AOC膜的23.38倍。同时,它仍然保持了优异的热性能和机械性能。希望我们的工作能够推动新能源汽车驱动电机技术的进步。
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引用次数: 0
Dipolar Polyimides With a Clever Balance in Dielectric Performance by Introducing a Twisted Fluorene Structure for the Development of Electronic Applications 通过引入扭曲芴结构实现介电性能巧妙平衡的偶极聚酰亚胺,用于电子应用的发展
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-04-19 DOI: 10.1049/nde2.70006
Yu Zhang, Yadong Tang, Chujun Yang, Zheng Liu, Zhenhua Jiang, Yunhe Zhang

Polyimides with combined high thermal resistance and excellent electrical properties are specifically desired for various electrical and power electronic systems. However, traditional polyimide lacks functional groups with huge dipole moments and hence suffer from intrinsic inferior permittivity. Dipolar polymers, as potential high permittivity materials, have received considerable attention. Here, rigid and twisted fluorene groups are introduced into the polyimide backbone, containing urea groups in the side chain. The twisted fluorene structure provides free volume for dipole rotation, which can effectively improve the dipole mobility and avoid the problem of elevated dielectric loss caused by the dipole-flip lag, whereas the urea groups with high dipole moments contribute to the elevation of the permittivity. Ultimately, a clever balance between high permittivity and low dielectric loss is realised through the molecular structure design; BP-BU0.7 exhibits a high permittivity of 6.37 and a low dielectric loss of 0.0083 at room temperature and 1 kHz. Simultaneously, taking advantage of this characteristic, BP-BU0.7 is used as the gate dielectric for the organic thin-film transistor (OTFT), and the device exhibits outstanding field-effect properties with low threshold voltage (−0.96 V) and high carrier mobility (4.09 cm2 V−1 s−1) under low voltage (−5 V) operation. This polyimide material is considered as a potential dipole glass polymer dielectric for electronic applications.

各种电气和电力电子系统都特别需要兼具高热阻和优异电气性能的聚酰亚胺。然而,传统的聚酰亚胺缺乏具有巨大偶极矩的官能团,因此存在内在介电常数较低的问题。作为潜在的高介电常数材料,双极性聚合物受到了广泛关注。在这里,聚酰亚胺骨架中引入了刚性和扭曲的芴基团,侧链中含有脲基团。扭曲的芴结构为偶极子旋转提供了自由空间,可有效提高偶极子迁移率,避免偶极子翻转滞后引起的介电损耗升高问题,而具有高偶极矩的脲基则有助于提高介电常数。最终,通过分子结构设计实现了高介电常数和低介电损耗之间的巧妙平衡;BP-BU0.7 在室温和 1 kHz 下表现出 6.37 的高介电常数和 0.0083 的低介电损耗。同时,利用这一特性,BP-BU0.7 被用作有机薄膜晶体管(OTFT)的栅极电介质,该器件具有出色的场效应特性,在低电压(-5 V)工作下具有低阈值电压(-0.96 V)和高载流子迁移率(4.09 cm2 V-1 s-1)。这种聚酰亚胺材料被认为是电子应用中一种潜在的偶极玻璃聚合物电介质。
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引用次数: 0
Experimental Study on Creeping Flashover Characteristics Along Dielectric Surfaces in Oil-Filled Transformer Using Electro-Optic Coupling Method 用电光耦合方法研究充油变压器介质表面蠕变闪络特性
IF 3.8 Q2 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-04-15 DOI: 10.1049/nde2.70004
Lei Yao, Jianan Weng, Muzi Li, Maomao Zhang

Winding deformations and insulation dampness are the two main causes for the creeping flashover along the dielectric surfaces of oil-immersed power transformers, which could lead to main insulation failures and explosions. In this paper, these two types of insulation defects are modelled by evaluating creeping discharge tests due to moisture dripping and local electric field enhancement in a transformer protype. The completed creeping process along the dielectric interface, from partial discharge initiation to eventual flashover, was observed using an SLR camera and electro-optical coupled sensors. The results indicate that the evolution of the two types of discharges can be divided into four stages, that is, initial weak discharge at the tip of the high voltage side, appearance of carbonised traces at the tip, strong arc discharge in the gap between the high and low voltage sides and eventual flashover. Creeping discharges caused by insulation dampness grow faster than that caused by winding deformations, in terms of discharge intensity and carbonised pressboard areas. Therefore, the more serious surface discharge phenomenon under the condition of insulation and humidity in this paper is mainly caused by the more obvious space charge accumulation brought by low-density areas such as bubbles.

绕组变形和绝缘受潮是引起油浸式电力变压器介电表面蠕变闪络的两个主要原因,可导致主绝缘失效和爆炸。本文通过对变压器样机中湿气滴下和局部电场增强引起的蠕变放电试验的评估,对这两类绝缘缺陷进行了建模。利用单反相机和光电耦合传感器,观察了沿介质界面从局部放电开始到最终闪络的整个爬行过程。结果表明,两类放电的演变可分为4个阶段,即高压侧尖端的初始弱放电、尖端碳化痕迹的出现、高低压侧间隙的强电弧放电和最终的闪络。在放电强度和碳化压板面积方面,绝缘受潮引起的蠕变放电比绕组变形引起的蠕变放电增长更快。因此,本文中绝缘和潮湿条件下较为严重的表面放电现象主要是由于气泡等低密度区域带来的空间电荷积累较为明显造成的。
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引用次数: 0
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