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Single-machine scheduling with joint deterioration and learning effects under group technology and group availability assumptions 群技术和群可用性假设下具有联合退化和学习效应的单机调度
Pub Date : 2011-12-01 DOI: 10.1080/10170669.2011.648214
Suh-Jenq Yang, Dar-Li Yang, Teng-Ruey Chang
The goal of group technology in manufacturing process is to identify a set of products with similar processing requirements and minimize machine changeover and setup. Although different models of joint deterioration and learning effects have been extensively studied in various areas, it has rarely been studied in the context of group scheduling. In this article, we consider single-machine scheduling problems involving deterioration and learning effects simultaneously under the group technology and the group availability assumptions. We assume that the group setup time is a function of position-dependent learning while the actual processing time of a job is a function of joint time-dependent deterioration and position-dependent learning. We further assume that after the setup, the machine deterioration will reset first and then starts anew. We prove that the makespan and the total completion time minimization problems can be optimally solved in polynomial time algorithms with agreeable conditions.
在制造过程中,成组技术的目标是确定一组具有相似加工要求的产品,并最大限度地减少机器的切换和设置。尽管不同的联合退化模型和学习效应在各个领域都有广泛的研究,但在群体调度背景下的研究却很少。本文研究了在群技术和群可用性假设下,同时考虑退化效应和学习效应的单机调度问题。我们假设小组建立时间是位置依赖学习的函数,而工作的实际加工时间是时间依赖退化和位置依赖学习共同作用的函数。我们进一步假设设置完成后,机器劣化首先复位,然后重新开始。我们证明了在一定条件下,多项式时间算法可以最优地解决最大完工时间和总完工时间最小化问题。
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引用次数: 5
Segment theory to compute elementary siphons in Petri nets for deadlock control 用分段理论计算Petri网中用于死锁控制的基本虹吸管
Pub Date : 2011-12-01 DOI: 10.1080/10170669.2011.646324
D. Chao, Jiun-Ting Chen
Unlike other techniques, Li and Zhou add control nodes and arcs for only elementary siphons greatly reducing the number of control nodes and arcs (implemented by costly hardware of I/O devices and memory) required for deadlock control in Petri net supervisors. Li and Zhou propose that the number of elementary siphons is linear to the size of the net. An elementary siphon can be synthesized from a resource circuit consisting of a set of connected segments. We show that the total number of elementary siphons, |ПE|, is upper bounded by the total number of resource places |PR | lower than that min(|P|, |T|) by Li and Zhou where |P| (|T|) is the number of places (transitions) in the net. Also, we claim that the number of elementary siphons |ПE| equals that of independent segments (simple paths) in the resource subnet of an S3PR (systems of simple sequential processes with resources). Resource circuits for the elementary siphons can be traced out based on a graph-traversal algorithm. During the traversal process, we can also identify independent segments (i.e. their characteristic T-vectors are independent) along with those segments for elementary siphons. This offers us an alternative and yet deeper understanding of the computation of elementary siphons. Also, it allows us to adapt the algorithm to compute elementary siphons in [2] for a subclass of S3PR (called S4PR) to more complicated S3PR that contains weakly dependent siphons.
与其他技术不同,Li和Zhou仅为基本虹吸管添加控制节点和弧线,大大减少了Petri网监控器死锁控制所需的控制节点和弧线的数量(由昂贵的I/O设备和内存硬件实现)。李和周提出,基本虹吸管的数量与网的大小成线性关系。一个基本虹吸可以从由一组连接段组成的资源电路合成。我们证明了基本虹吸的总数|ПE|的上限是资源位置总数|PR |,小于Li和Zhou给出的最小值(|P|, |T|),其中|P| (|T|)是网络中的位置(过渡)的数量。此外,我们声称基本虹吸管的数量|ПE|等于S3PR(具有资源的简单顺序过程系统)的资源子网中的独立段(简单路径)的数量。基本虹吸管的资源电路可以基于图遍历算法进行跟踪。在遍历过程中,我们还可以识别独立的段(即它们的特征t向量是独立的)以及基本虹吸的这些段。这为我们提供了对基本虹吸管计算的另一种更深入的理解。此外,它允许我们调整算法来计算[2]中的基本虹吸,用于S3PR的子类(称为S4PR)到包含弱依赖虹吸的更复杂的S3PR。
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引用次数: 2
An integrated approach for assessing criterion importance with interval type-2 fuzzy sets and signed distances 区间2型模糊集和符号距离综合评价准则重要性的方法
Pub Date : 2011-12-01 DOI: 10.1080/10170669.2011.644330
Ting-Yu Chen
Considering the decision-maker's point of view and circumstances in the multiple criteria decision-making process, subjective judgments of criterion importance are inherently imprecise and involve many uncertainties. Interval type-2 fuzzy sets are associated with greater imprecision and more ambiguities than type-1 fuzzy sets. In the context of interval type-2 trapezoidal fuzzy numbers, this article presents an integrated approach to combine the objective and subjective importances of decision criteria. In addition, the concept of signed distances has been extended to develop a new method for acquiring objective importance values of criteria with interval type-2 fuzzy data. Finally, the feasibility of the proposed methods is illustrated by a practical example of landfill site selection.
在多准则决策过程中,考虑到决策者的观点和所处的环境,对准则重要性的主观判断本质上是不精确的,涉及到许多不确定性。区间2型模糊集比1型模糊集具有更大的不精度和更多的模糊性。本文以区间型2梯形模糊数为背景,提出了一种综合评价决策准则主客观重要性的方法。此外,对带符号距离的概念进行了扩展,提出了一种获取区间2型模糊数据准则的客观重要值的新方法。最后,通过垃圾填埋场选址实例说明了所提方法的可行性。
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引用次数: 32
Chart allocation strategy for serial–parallel multistage manufacturing processes with multiple faults 多故障串并联多阶段制造过程的图表分配策略
Pub Date : 2011-10-01 DOI: 10.1080/10170669.2011.636382
Yanting Li, Hao Wang
Although statistical process control (SPC) charts have been used for multistage manufacturing process quality monitoring for years, how to effectively allocate conventional SPC charts appropriately in a serial–parallel multistage processes has not been thoroughly studied. In this article, aiming to minimize the expected overall quality cost, we use the linear state-space model to model multistage processes and propose a strategy to properly allocate control charts in serial–parallel multistage manufacturing processes by considering the interrelationship information between stages and the simultaneous occurrences of multiple faults at different workstations. Based on the proposed chart allocation strategy, we are able to make rational chart allocation decisions to achieve quicker detection capability over the whole potential fault set. A hood assembly example is used to demonstrate the applications of the chart allocation strategy.
虽然统计过程控制(SPC)图已用于多阶段制造过程质量监控多年,如何有效地分配传统的SPC图在一个串行并行多阶段过程的适当研究尚未深入。本文以期望总体质量成本最小化为目标,利用线性状态空间模型对多阶段制造过程进行建模,并考虑多阶段制造过程中各阶段之间的相互关系信息和不同工作站同时出现的多个故障,提出了一种合理分配多阶段制造过程控制图的策略。基于所提出的图分配策略,我们能够做出合理的图分配决策,从而实现对整个潜在故障集更快的检测能力。使用一个罩装配示例来演示图表分配策略的应用。
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引用次数: 4
Improved design of quantile-based control charts 改进的基于分位数的控制图设计
Pub Date : 2011-10-01 DOI: 10.1080/10170669.2011.636383
Xianghui Ning, Chunjie Wu
In a manufacturing process, deterioration in quality may be represented by changes in process variables’ distributions rather than shifts in their means or variances. In this case, when means or variances cannot reflect the real process conditions, we need to monitor whether a sample conforms to an in-control distribution. Quantile-based control charts are suitable tools which can do the monitoring. However, there are no specific procedures for the users to follow to construct such a chart. In this article, we propose a new criterion for the construction of the quantile-based control chart. With this criterion, appropriate quantiles are selected to maximize the test power of the charted statistic. We study most commonly used distributions and specify guidelines for the construction of the quantile-based control charts. Simulation results demonstrate the high efficiency of the proposed method.
在制造过程中,质量的恶化可能由过程变量分布的变化而不是其均值或方差的变化来表示。在这种情况下,当均值或方差不能反映真实的工艺条件时,我们需要监视样品是否符合控制分布。基于分位数的控制图是一种合适的监控工具。然而,对于用户来说,没有具体的步骤来构建这样的图表。本文提出了一种新的基于分位数的控制图的构造准则。根据这一准则,选择适当的分位数来最大化图表统计量的检验能力。我们研究了最常用的分布,并指定了构建基于分位数的控制图的指导方针。仿真结果表明了该方法的有效性。
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引用次数: 6
An effective two-phase approach in solving a practical multi-site order scheduling problem 一种求解实际多站点订单调度问题的有效两阶段方法
Pub Date : 2011-10-01 DOI: 10.1080/10170669.2011.637579
Cheng-Kang Lee, Y. Shen, Taho Yang, Aixing Tang
The trend of globalization has been driving the investment of multi-site production facilities to improve both service level and production costs. Uneven distribution or insufficient capacity may occur occasionally. Facing a multi-site production planning problem, a fishing-net manufacturing company owning three factories in different countries needs to negotiate with customers and plan the production schedule more accurately. Aiming at maximizing profit, a two-phase planning model is built. In the first phase, a heuristic is designed to screen out the orders that cannot be satisfied. The planner will then negotiate with customers to postpone the due date or to cancel these orders. The accepted orders are planned by the second phase that uses integer programming formulation to solve the multi-site production planning problem. The proposed methodology is compared with the existing method. Simulation is adopted for the empirical illustrations. The results are very promising for the proposed methodology for solving practical applications.
全球化的趋势推动了多地点生产设施的投资,以提高服务水平和生产成本。偶尔会出现分布不均匀或容量不足的情况。一个在不同国家拥有三个工厂的渔网制造公司,面对多站点的生产计划问题,需要与客户协商,更准确地计划生产进度。以利润最大化为目标,建立了两阶段规划模型。在第一阶段,设计一个启发式来筛选出不能满足的顺序。计划人员随后将与客户协商推迟到期日或取消这些订单。第二阶段对接收订单进行规划,采用整数规划公式解决多站点生产计划问题。将所提出的方法与现有方法进行了比较。采用仿真方法进行实证说明。研究结果对该方法的实际应用具有重要意义。
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引用次数: 1
Ranking of working shift groups in an Iranian petrochemical company using ELECTRE method based on safety climate assessment results 基于安全气候评价结果,利用ELECTRE方法对伊朗某石化公司班组进行排序
Pub Date : 2011-10-01 DOI: 10.1080/10170669.2011.637241
M. Khandan, M. Maghsoudipour, S. Vosoughi
An effective safety management requires paying attention to human factors for accident prevention. The aim of this study was to evaluation and analysis of safety climate in order to select the best work shift group in an Iranian petrochemical company, in 2010. A cross-sectional study was designed in that safety climate questionnaire were distributed between 151 workers. We used ELECTRE method to find the best work shift group. The number of returned valid questionnaires was 134 out of 151 and response rate was 88.74%. Questionnaire's reliability assessed by Cronbach's alpha was 0.928. The results indicated that 68.7% of workers had positive safety climate. The results also notified a significant relationship between age and safety climate (p < 0.05). Using ELECTRE method, most effective shift group and the least attractive alternatives for intervention were selected in this company. This study showed the importance of attention to positive safety attitude promotion between employees.
有效的安全管理需要重视人为因素,预防事故的发生。本研究的目的是评估和分析安全气候,以选择2010年伊朗石化公司的最佳轮班组。设计了横断面研究,对151名工人发放了安全气候问卷。采用电子电工法寻找最佳轮班组。调查问卷151份,回收有效问卷134份,回收率为88.74%。问卷的信度经Cronbach's alpha评定为0.928。结果表明,68.7%的工人有积极的安全气候。年龄与安全气候之间存在显著的相关关系(p < 0.05)。采用ELECTRE方法,选择该公司最有效的轮班组和最不吸引人的干预方案。本研究显示了关注对员工间积极安全态度提升的重要性。
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引用次数: 11
Considering third-party logistics providers in reverse logistics 考虑逆向物流中的第三方物流供应商
Pub Date : 2011-10-01 DOI: 10.1080/10170669.2011.636384
Yufang Chiu, Po-Chao Lin, He-Hsuan Hsu
Enterprises have difficulty in completing all the required operations when facing market competition and environmental changes. In such situations, enterprises begin to explore their capacity to outsource logistics from external support, hence giving the existence of a third-party logistics. But in recent years, few scholars have inducted the third-party logistics to reverse logistics. This study thus explores the relationships among recycling by manufacturers, retailers, and third-party logistics providers in the framework of reverse logistics. Returned items must be disassembled, inspected, and disposed off to determine if they can be re-manufactured in the recycling process. Thus, this study constructs a mathematical model to get the maximum profit under the assumption that transfer price is induced by a third-party logistics service. From an overall supply chain standpoint of total profit, the third model in which the third-party provider leads returned product collection before transferring back to the manufacturer for remanufacturing, is preferred. This study shows that it is feasible when a third-party logistics provider is used in the reverse logistics system and that return rate and retail price are the main determinants of total profit. Therefore, the total profit increases when the retail price increases.
企业在面临市场竞争和环境变化的情况下,很难完成所有必需的经营活动。在这种情况下,企业开始探索将物流从外部支持中外包出去的能力,从而产生了第三方物流。但近年来,鲜有学者将第三方物流引入到逆向物流中。因此,本研究探讨了制造商、零售商和第三方物流供应商在逆向物流框架下的回收关系。被退回的物品必须进行拆解、检查和处理,以确定它们是否可以在回收过程中重新制造。因此,本文构建了在第三方物流服务诱导转移价格的前提下,获取最大利润的数学模型。从整个供应链的总利润角度来看,第三方供应商负责回收退回的产品,然后再转移给制造商进行再制造的第三种模式是首选的。本研究表明,在逆向物流系统中使用第三方物流供应商是可行的,并且退货率和零售价格是总利润的主要决定因素。因此,当零售价格上涨时,总利润就会增加。
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引用次数: 7
Resource allocation embedded line balancing problem and ant colony optimization method 资源分配嵌入线平衡问题及蚁群优化方法
Pub Date : 2011-10-01 DOI: 10.1080/10170669.2011.636842
Feng-Cheng Yang, Yachao Wang
This article introduces a resource allocation embedded assembly line balancing problem (RAELBP), whose solution construction involves operations of operator selection/assignment and task sequencing/grouping. The mathematical model of the RAELBP is rigorously defined. In addition, an ant colony optimization (ACO) method, resource allocation first ACO method, is developed for the problem. An artificial ant selects and assigns an operator to each workstation first and then sequentially assigns assembly tasks to each workstation subject to precedence constraints. Alternatives and options relating to the objective function and heuristic value evaluations are provided. A data generator is developed to generate benchmarks for the problem. A software application, RAELBP Solver, implementing the proposed methods is developed for numerical tests. Numerical tests are conducted for different computation modes on three benchmarks of various sizes. Results indicate that the proposed method is capable of solving the problem and achievements in obtaining non-dominated solutions are varied in different modes.
本文介绍了一个资源分配嵌入式装配线平衡问题(RAELBP),该问题的解构建涉及操作员选择/分配和任务排序/分组操作。严格定义了RAELBP的数学模型。针对该问题,提出了一种蚁群优化方法——资源分配优先蚁群优化方法。人工蚂蚁首先为每个工作站选择并分配操作员,然后在优先约束下依次为每个工作站分配装配任务。提供了与目标函数和启发式价值评估有关的备选方案和选项。开发了一个数据生成器来生成问题的基准。开发了一个软件应用程序RAELBP求解器,实现了所提出的方法,并进行了数值试验。在三个不同尺寸的基准上进行了不同计算模式的数值试验。结果表明,所提出的方法能够求解该问题,并且在不同模式下获得非支配解的结果有所不同。
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引用次数: 0
Ant colony optimization for railway driver crew scheduling: from modeling to implementation 铁路司机班组调度的蚁群优化:从建模到实现
Pub Date : 2011-09-01 DOI: 10.1080/10170669.2011.599433
Shan-Huen Huang, Ta-Hui Yang, Rong-Tsu Wang
This study addresses the crew-scheduling problems for railway drivers’ duty trips on a railway timetable represented as a time–space diagram. Based on the diagram, the railway driver-scheduling problem is then transformed into an arc routing problem (ARP). Because of the special properties and features of the problem, the ARP can be treated as a typical vehicle node routing problem. The Ant Colony Optimization algorithm is employed to solve the transformed problem. Real data from the Taiwan Railways Administration are used to test the proposed models and algorithm. The results showed that the dead-heading-allowed approach is able to obtain a better solution in terms of fewer drivers and shorter idle time.
本研究以时空图的形式,探讨铁路驾驶员执勤行程的人员调度问题。在此基础上,将铁路司机调度问题转化为圆弧路由问题(ARP)。由于ARP问题的特殊性质和特点,可以将其视为典型的车辆节点路由问题。采用蚁群优化算法求解变换问题。利用台湾铁路局的实际数据对模型和算法进行了验证。结果表明,允许横冲直撞的方法在驾驶员数量较少和怠速时间较短的情况下能够获得较好的解决方案。
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引用次数: 10
期刊
Journal of The Chinese Institute of Industrial Engineers
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