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2019 International Conference on Advances in Construction Machinery and Vehicle Engineering (ICACMVE)最新文献

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Analysis Test and Optimization of Oil Absorption Performance of Long Pipeline Hydraulic Pump 长管路液压泵吸油性能分析、试验及优化
Wu Renzhi, Diao Jixiang, Z. Lei, Qin Lei
In order to solve the problem of insufficient hydraulic absorption and leakage of hydraulic pump under long pipeline conditions, the long pipeline suction pipe of hydraulic lifting and lubrication system of a tractor is used as the object, and its oil absorption performance is carried out. Comparative analysis and experimental studies before and after structural improvement optimization. The theoretical calculation is carried out by the theory of pressure loss of fluid mechanics. The simulation is carried out by using 3D software such as Pro/E, ICEM-CFD and Fluent, and test the prototype of the original machine and structural improvement. The main factors affecting the oil absorption performance of the hydraulic pump under long pipeline conditions are the pressure loss of the suction pipeline, the filter pressure loss of the filter and the relative position pressure loss of the fuel tank and the hydraulic pump; the test indicates the structural optimization of the oil pipeline of the long pipeline It is innovative and popular in terms of oil absorption performance improvement, reliability and aesthetics; pressure loss data for theoretical calculation, simulation, and test are consistent over the tolerances.
为解决长管路条件下液压泵液压吸收不足和泄漏的问题,以某拖拉机液压举升润滑系统的长管路吸入管为对象,对其吸油性能进行了研究。结构改进优化前后的对比分析和实验研究。理论计算采用流体力学的压力损失理论进行。利用Pro/E、ICEM-CFD和Fluent等三维软件进行仿真,并对样机进行了验证,对结构进行了改进。长管路条件下影响液压泵吸油性能的主要因素是吸入管路的压力损失、滤清器的过滤压力损失和油箱与液压泵的相对位置压力损失;试验表明,该长管输油管结构优化在吸油性能提高、可靠性和美观性方面具有创新性和普及性;理论计算、模拟和测试的压力损失数据在公差范围内是一致的。
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引用次数: 0
Analysis of Friction Loss Pressure of Cement Slurry in Pipeline under Different Pump Pressures 不同泵压力下管道水泥浆摩擦损失压力分析
Liu Yuan, Li Fengling, Z. Dequan
Grouting pump is traffic, subway and tunnel bridge important basis in the field of the power source in the process of grouting, the grouting monitoring system can monitor to the surface of the pump outlet pressure, not considering the cement slurry in pipeline transmission pressure loss, there must be lead to the hole grouting pressure value is less than the orifice pump pressure value, thus unable to reach the expected effect of grouting. In view of the above situation, the simulation model of cement slurry transmission in the pipeline was created in Fluent module of ANSYS finite element software, and the influence of different pump pressures on the friction loss pressure of cement slurry transmission in the pipeline was analyzed with the control variable method when the slurry ratio and slurry velocity remained unchanged. A large number of simulation results show that: when the cement slurry is transmitted in the pipeline over a long distance, the pump pressure value input increases gradually from small to large, so does the pressure value in the hole, and the corresponding absolute deviation shows an increasing trend. In addition, the value of the input pump pressure gradually increases, and the corresponding relative deviation value is still large, indicating that the pressure loss in the hole is large, and pressure compensation must be carried out, so as to achieve the expected grouting effect.
注浆泵是交通、地铁和隧道桥梁领域中重要的基础动力源,在注浆过程中,注浆监测系统能够监测到泵的地表出口压力,不考虑水泥浆在管道中输送的压力损失,必然会导致孔内注浆压力值小于孔内泵的压力值,从而无法达到预期的注浆效果。针对上述情况,在ANSYS有限元软件的Fluent模块中建立了水泥浆在管道中输送的仿真模型,采用控制变量法分析了在料浆比和料浆速度不变的情况下,不同泵压力对水泥浆在管道中输送摩擦损失压力的影响。大量仿真结果表明:水泥浆在管道中长距离输送时,泵的压力值输入由小到大逐渐增大,孔内压力值也逐渐增大,其绝对偏差呈增大趋势。此外,输入泵压力值逐渐增大,相应的相对偏差值仍然较大,说明孔内压力损失较大,必须进行压力补偿,才能达到预期的注浆效果。
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引用次数: 0
Optimal Design for Springback of Automotive Panel Forming with Kriging Model 基于Kriging模型的汽车覆盖件成形回弹优化设计
Jinjin Zhai, Qing Zhang, Zengzeng Zhang, Yuantao Sun, X. Qin, Xuehua Chen
The sheet metal forming method is often used in automotive panels, which will face springback defects that seriously affects the quality of parts. Therefore, it is necessary to evaluate the impact of springback defects in early design stage in order to optimize the design scheme. Aiming at this problem, firstly the finite element model of automobile panel is established and its forming process is simulated. Then sensitivity analysis method is used to select the factors that have great influence on the forming quality of automobile panel, and Box-Behnken design method is used to gain locally distributed test sample points. Afterwards an approximate model based on Kriging model theory is established. The response is predicted for the finite element method. Finally, the minimization of springback is taken as the optimal objective, combined with Kriging approximation model, and the genetic algorithm is used to optimize the design scheme with the help of MBC (Model-Based Calibration) toolbox of MATLAB software. The optimization result proves the effectiveness of the proposed method. The springback of the optimal design is 74.43% less than that of the initial design, and the forming quality is improved significantly.
汽车覆盖件常采用钣金成形方法,会面临回弹缺陷,严重影响零件质量。因此,有必要在设计初期对回弹缺陷的影响进行评估,以优化设计方案。针对这一问题,首先建立了汽车覆盖件的有限元模型,并对其成形过程进行了仿真。然后采用灵敏度分析法选取对汽车覆盖件成形质量影响较大的因素,采用Box-Behnken设计方法获得局部分布的试验样点;然后建立了基于克里格模型理论的近似模型。用有限元法对响应进行了预测。最后,以回弹最小为优化目标,结合Kriging近似模型,借助MATLAB软件的MBC (model - based Calibration)工具箱,采用遗传算法对设计方案进行优化。优化结果证明了所提方法的有效性。优化后的回弹量比初始设计减少了74.43%,成形质量明显提高。
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引用次数: 0
An Improved Potential Field Method of the Manipulator Obstacle Avoidance Planning Based on Polishing Path 基于抛光路径的机械臂避障规划改进势场法
Wang Xiang, Xi Ying, Gu Chao, L. Mengru
Aiming at the problem of local minimum of traditional artificial potential field, this paper proposes a partial potential field by offset virtual obstacle correction strategy of potential field method. Determining the escape direction of the manipulator at the extreme value according to the offset direction. By improving the potential function, the manipulator can escape from the local minimum; at the same time, the strategy of continuous potential field is put forward, which can be used in polishing complex surface. The processing sequence of workpiece surface is generated by modifying greedy algorithm, and then path generation is realized by using modified potential field method. Finally, the simulation of the above strategies has done in MATLAB. The results demonstrate the offset virtual obstacle strategy is better and the generated trajectory is suitable.
针对传统人工势场的局部极小问题,提出了一种利用势场法的偏移虚拟障碍校正策略来实现局部势场。根据偏移方向确定机械手在极值处的逃逸方向。通过改进势函数,使机械手脱离局部极小值;同时,提出了连续势场抛光策略,该策略可用于复杂表面的抛光。通过修正贪心算法生成工件表面加工序列,然后利用修正势场法实现路径生成。最后,在MATLAB中对上述策略进行了仿真。结果表明,偏移虚拟障碍策略效果较好,生成的运动轨迹也较合适。
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引用次数: 0
Modelling and Simulation of a 2UPR-RRU Parallel Mechanism 2UPR-RRU并联机构的建模与仿真
Chen Miao, Zhang Qing, Qin Xianrong, Sun Yuantao
This paper presents an effective and intuitive method for the kinematics and dynamics analysis of 2UPRRRU parallel mechanism in Simulink/Simscape. Firstly, the kinematic model of 2UPR-RRU parallel mechanism is analyzed based on closed loop vector method. Secondly, the components in the Simscape are chosen to form the virtual prototype model of 2UPR-RRU parallel mechanism, and the inverse kinematics and inverse dynamics model are solved in Simulink and Simscape respectively. Finally, the inverse kinematics solutions and the active forces of actuators are deduced through the simulation. The result indicates the mechanism possesses good movability. In addition, this method provides a visual way to analyze the movement of the parallel mechanism?
提出了在Simulink/Simscape中对2UPRRRU并联机构进行运动学和动力学分析的一种有效而直观的方法。首先,基于闭环矢量法对2uprr - rru并联机构的运动学模型进行了分析。其次,选取Simscape中的部件组成2uprr - rru并联机构的虚拟样机模型,分别在Simulink和Simscape中求解其运动学逆模型和动力学逆模型;最后,通过仿真推导出了驱动器的运动学逆解和主动力。结果表明,该机构具有良好的可移动性。此外,该方法还提供了一种直观的方法来分析并联机构的运动。
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引用次数: 0
Research and Development of Feature-Based Parametric Design System for Axial Piston Pump 基于特征的轴向柱塞泵参数化设计系统的研究与开发
Cheng-long Wang, Genyuan Miao, W. Peng, Yanxi Liu
Axial piston pump is the key element in hydraulic system. For the design of axial piston pump, the key problem which should be solved in the design process is how to shorten the development time and support its innovation effectively. Feature modeling technology and parametric technology are combined together in the paper. Firstly, functional module of feature-based parametric design system for key parts of axial piston pump is provided. Secondly, feature-based parametric modeling process is given. Thirdly, structural feature algorithm for key parts of axial piston pump is given. Finally, the method for input and verification of user-defined parameters is given. According to the research, a feature-based parametric design system for axial piston pump is developed which provides an effective tool for rapid and innovative design of axial piston pump, which provides a good reference for the innovative design of other hydraulic components.
轴向柱塞泵是液压系统的关键部件。对于轴向柱塞泵的设计而言,如何缩短开发时间并有效地支持其创新是设计过程中需要解决的关键问题。本文将特征建模技术与参数化技术相结合。首先,给出了基于特征的轴向柱塞泵关键部件参数化设计系统的功能模块;其次,给出了基于特征的参数化建模过程。第三,给出了轴向柱塞泵关键部件的结构特征算法。最后给出了自定义参数的输入和验证方法。在此基础上,开发了基于特征的轴向柱塞泵参数化设计系统,为轴向柱塞泵的快速创新设计提供了有效的工具,也为其他液压元件的创新设计提供了很好的参考。
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引用次数: 0
The Grey Markov Chain Model Based on Sliding Window in Vertical Steering Locus Forecasting for Shearers 基于滑动窗口的灰色马尔可夫链模型在采煤机垂直转向轨迹预测中的应用
Chen Xiang, Fang Peng, Chen Fenglei, Wang Song
Aiming at the current situation that the coal-rock interface identification in the coal mining process is difficult to realize, the solution of predictive algorithm to realize the locus prediction of the shearer is proposed, so that the intelligent control of the shearer is realized. The gray Markov chain predictive model based on sliding window is proposed due to the small number of data samples in the process of locus prediction of the shearer. The model has the characteristics of relatively simple algorithm, ability to respond to random events, high prediction accuracy and fast calculation speed. Through the simulation experiment, the sliding window width was determined and the predictive algorithm was verified at the same time. The simulation experiment results indicated that the predictive algorithm has fast response speed and high prediction accuracy, which is suitable for practical applications.
针对采煤过程中煤岩界面识别难以实现的现状,提出了利用预测算法实现采煤机轨迹预测的解决方案,从而实现采煤机的智能控制。针对采煤机轨迹预测过程中数据样本较少的问题,提出了基于滑动窗口的灰色马尔可夫链预测模型。该模型具有算法相对简单、对随机事件响应能力强、预测精度高、计算速度快等特点。通过仿真实验,确定了滑动窗宽度,同时对预测算法进行了验证。仿真实验结果表明,该预测算法响应速度快,预测精度高,适合实际应用。
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引用次数: 0
Scale Dependence of Fractal Contact Mechanics Model for Friction Surface 摩擦表面分形接触力学模型的尺度依赖性
Liang Ao, Bian Yongming, Liu Guangjun
According to the fractal theory, the normal contact mechanics model for friction surface considering the asperity level and the various hardness of material has been established. The mathematical expressions of critical contact areas and critical levels of a single asperity are derived respectively from the deformation mechanism of a single asperity. Based on the micro-contact area distribution function, the relationship between the total normal contact load and the total real contact area is obtained. The numerical results show that the critical contact areas of asperity on friction surface are scale dependent, they reduce while the asperity level increases; for determined material properties of friction surface, the critical elastic level and the critical plastic level of asperity are decided by the value of fractal parameters; when fractal parameters of certain friction surface are constant, the elastic contact area ratio which manifests the wear resistance of the friction surface decreases with the raising of asperity level. The fractal contact mechanics model produces a theoretical foundation for further study of the wear mechanisms of friction surface.
根据分形理论,建立了考虑材料粗糙程度和不同硬度的摩擦表面法向接触力学模型。从单个粗糙体的变形机理出发,分别导出了单个粗糙体的临界接触面积和临界水平的数学表达式。基于微接触面积分布函数,得到了总法向接触载荷与总实际接触面积之间的关系。结果表明:摩擦表面粗糙度的临界接触面积随粗糙度的增大而减小;对于确定的摩擦表面材料性能,粗糙度的临界弹性水平和临界塑性水平由分形参数的取值决定;当某一摩擦表面的分形参数一定时,反映摩擦表面耐磨性的弹性接触面积比随着粗糙程度的提高而降低。分形接触力学模型为进一步研究摩擦表面的磨损机理提供了理论基础。
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引用次数: 0
ICACMVE 2019 Technical Program Committee ICACMVE 2019技术计划委员会
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引用次数: 0
The Study and Engineering Application on Adaptive Leveling of Vehicle Platform 车辆平台自适应调平的研究与工程应用
W. Jianjun, Z. Jingyi, Lian Wenlei, C. Wei, Wang Yongchang
Leveling control of bearing platform of large engineering transport vehicle is very important for the safety and reliability of transportation. The leveling method of the load-bearing platform of the transporter is studied. According to the actual working conditions, through the force analysis of the load-bearing platform and the calculation method of the load center of gravity, the allowable loading area for the anti-overturning of the engineering transporter under the condition of four-point support is put forward. An adaptive electro-hydraulic leveling system based on four-point support is designed, and four groups of suspension hydraulic system are simplified as a single-support system model. The hydraulic system is built by AMESim software, and the control system is built by MATLAB software, Then the feasibility of the leveling control system is verified through the simulation. The results show that the control strategy has better precision and shorter reaction time, and is more suitable for vehicle leveling control system. On this basis, And the electro-hydraulic leveling control system was designed for the 100 tons of hydraulic truck of an enterprise, double-axis tilt sensor is used to monitor the level of the platform in real time, and the controller can make the suspension hydraulic cylinders act accordingly to keep the platform level. Finally, the actual vehicle leveling experiment is carried out, and the experiments of load sharing and unbalanced load lifting are carried out respectively. It is found that the leveling accuracy can be controlled within 0.25 degrees, which fully meets the engineering application and can provide reference for the development of similar systems.
大型工程运输车辆承载平台的调平控制对运输的安全可靠至关重要。研究了输送机承重平台的调平方法。根据实际工况,通过对承载平台的受力分析和荷载重心的计算方法,提出了四点支撑条件下工程运输车抗倾覆的允许载荷面积。设计了一种基于四点支架的自适应电液调平系统,并将四组悬架液压系统简化为单支架系统模型。液压系统采用AMESim软件搭建,控制系统采用MATLAB软件搭建,通过仿真验证了调平控制系统的可行性。结果表明,该控制策略具有更好的精度和更短的反应时间,更适合于车辆调平控制系统。在此基础上,针对某企业100吨液压卡车设计了电液调平控制系统,采用双轴倾斜传感器实时监测平台的水平,控制器使悬挂液压缸做出相应动作,保持平台水平。最后进行了实际车辆调平实验,分别进行了负载分担和不平衡负载提升实验。研究发现,调平精度可控制在0.25度以内,完全满足工程应用,可为同类系统的开发提供参考。
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引用次数: 0
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2019 International Conference on Advances in Construction Machinery and Vehicle Engineering (ICACMVE)
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