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2019 International Conference on Advances in Construction Machinery and Vehicle Engineering (ICACMVE)最新文献

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Intelligent Design of Hydraulic Manifold Block Based on Genetic Algorithm 基于遗传算法的液压集成块智能设计
Bi Yongmin, Zeng Jianbin, Chen Qifan, L. Mengru
The problem about how to arrange the valve block and how to connect the hole for the hydraulic manifold block has the characteristics of high complexity and strong coupling, which is the key to the hydraulic manifold block design. In this article, a genetic algorithm is designed to quickly find the global optimal solution of the problem. The basic mathematical models of the hydraulic manifold block are established, including the minimum wall thickness check model, the shape interference check model and the connection model of holes. In order to process constraints, a concept of taboos is defined. The fitness function of the genetic algorithm is calculated based on the mathematical models and the taboo value. The feasibility of the genetic algorithm is evaluated by designing a hydraulic manifold block of the left front leg of the spider-type aerial work vehicle.
液压集成块的阀块布置和孔的连接问题具有高复杂性和强耦合性的特点,是液压集成块设计的关键。本文设计了一种遗传算法来快速找到问题的全局最优解。建立了液压集成块的基本数学模型,包括最小壁厚校核模型、形状干涉校核模型和孔的连接模型。为了处理约束,定义了禁忌的概念。基于数学模型和禁忌值计算遗传算法的适应度函数。通过对蜘蛛式高空作业车左前腿液压集成块的设计,对遗传算法的可行性进行了评价。
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引用次数: 0
An Integrated Method for the Un-Paced Buffered Mixed-Model Assembly Line Balancing and Sequencing 无步进缓冲混合模型装配线平衡与排序的集成方法
Z. Jiahua, Li Aiping, L. Xuemei
Assembly line balancing and sequencing are two main problems in the planning of a mixed-model assembly line. In recent years, the un-paced buffered mixed-model assembly line with buffers between workstations has been widely used in industry. In order to solve the balancing and sequencing problem and ensure the efficient operation of the assembly line, an integrated method for the balancing and sequencing of unpaced buffered mixed-model assembly line is proposed. A combined precedence diagram is used to transform the mixedmodel assembly line balancing problem into a single model balancing problem. The objective of the balancing problem is to minimize cycle time under given the number of the workstations. A combined priority rule is adopted to find a solution. Based on the result of the balancing problem, the NEH (Nawaz-Enscore-Ham) algorithm is implemented for the sequencing problem to minimize the makespan considering the blocking owing to the buffers. The effectiveness of the method is verified by three cases.
装配线的平衡和排序是混合装配线规划中的两个主要问题。近年来,工位间带缓冲的无步进混合型装配线在工业上得到了广泛的应用。为了解决装配线的平衡与排序问题,保证装配线的高效运行,提出了一种无步进缓冲混合模型装配线平衡与排序的集成方法。采用组合优先图将混合模型装配线平衡问题转化为单模型平衡问题。平衡问题的目标是在给定工作站数量的情况下使循环时间最小化。采用组合优先级规则寻找解决方案。基于平衡问题的结果,在考虑缓冲区阻塞的情况下,对排序问题实现了NEH (Nawaz-Enscore-Ham)算法,使最大完工时间最小化。通过三个算例验证了该方法的有效性。
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引用次数: 0
Digital Inspection for External Projections of Passenger Cars Based on Free Rolling Contact Constraints 基于自由滚动接触约束的乘用车外投影数字检测
Bu Wanghui, Fang Laixin, Hou Kun, Chen Jing, An Xianghua
To protect human from sharp edges of passenger cars, the fillet radius of external projections on car surface should conform the national standard. To inspect underlying problems of the external projections on the design stage, a sphere should roll freely on the car surface in the design platform, which is difficult to achieve in the existing CAD software. Hence, a novel approach to establish the free rolling contact constraints is presented in this paper. The car surface is modelled by triangular facets, and the rolling of the sphere on car surface is converted to the motion on the facets. The rolling contact constraints for both single facet and double facets are established, and are switched through understanding the manipulation purpose of the designer. The tool of digital inspection for external projections is developed based on NX secondary development, which notably improves the inspection efficiency on the car design stage.
为了保护人体免受乘用车尖锐边缘的伤害,汽车表面外凸角半径应符合国家标准。为了在设计阶段检查外部投影的潜在问题,在设计平台上需要一个球体在汽车表面自由滚动,这在现有的CAD软件中很难实现。因此,本文提出了一种建立自由滚动接触约束的新方法。汽车表面采用三角形切面建模,将球面在汽车表面的滚动转化为切面上的运动。建立了单面和双面滚动接触约束,并通过理解设计人员的操作目的进行了切换。基于NX二次开发开发了外凸点数字化检测工具,显著提高了汽车设计阶段的检测效率。
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引用次数: 0
Study of the Interference Effect of Building on the Along-Wind Load of Tower Crane 建筑物对塔机顺风荷载的干扰效应研究
Cheng Wei, Qin Xianrong, Yang Zhigang
The wind loads of tower crane may be changed greatly under the interference of building. Based on CFD numerical method, the building and tower crane model with different lateral and longitudinal spacing ratios were established, and wind load coefficients of tower crane with/without building around were obtained. By defining the along-wind interference factor, the distribution characteristics of interference factor of the mast section and the counter-jib section under different wind directions were systematically studied. The results show that the interference effect of building on tower crane under different lateral and longitudinal spacing ratios and different wind directions is mainly shielding effect. The distribution law of interference factor of mast section along the height accords with cubic function under 0°, 30° and 60° wind directions, and the maximum value is about 0.6 at 60° wind direction. The interference factor of counter-jib section fluctuate around 1 under different wind directions, but the distribution law of interference factor of counter-jib is consistent with quadratic function under 120° and 150° wind directions.
在建筑物的干扰下,塔式起重机的风荷载会发生较大的变化。基于CFD数值方法,建立了不同横向间距比和纵向间距比下的建筑物与塔机模型,得到了周围有无建筑物时塔机的风荷载系数。通过定义顺风干扰系数,系统研究了不同风向下桅杆段和副臂段干扰系数的分布特征。结果表明:在不同横向、纵向间距比和不同风向下,建筑物对塔机的干扰作用主要是屏蔽效应;桅杆截面干涉系数在0°、30°和60°风向下沿高度的分布规律符合三次函数,在60°风向下最大值约为0.6。在不同风向下,副臂截面的干扰系数在1左右波动,但在120°和150°风向下,副臂截面的干扰系数的分布规律符合二次函数。
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引用次数: 0
Study on Relationship of Intellectualization between Hydraulic Mobile Machinery and Hydraulic Components 液压移动机械与液压元件智能化关系研究
Xu Yangzeng, L. Siyuan
This paper analyses the current situation of insufficient intellectualization of hydraulic system and component in the process of intellectualization of Engineering robots, and puts forward the way to develop hydraulic intelligent components. At the present the hydraulic intelligent components are still in the initiation period, the main requirements and means of product development are put forward in this paper. Emphasis is laid on the feasibility of implicit state space method as the core theory of hydraulic intelligent components, and a control algorithm of hydraulic components based on implicit state equation is proposed, which can realize the function of autonomous control. A parameter identification method based on the inverse operation of the above control algorithm is proposed, which can be used to construct a model-based intelligent fault diagnosis system for grey box identification, and for future use in the hydraulic technology. Fault diagnosis of hydraulic system and components are prospected. Hydraulic intelligent components are to be an agent. It continues to develop in application in intelligent construction machinery, and will inevitably open up a new practical application market in the development of digital twin technology.
分析了工程机器人智能化过程中液压系统及元件智能化程度不足的现状,提出了液压智能化元件的发展途径。目前液压智能元件还处于起步阶段,提出了产品开发的主要要求和手段。重点研究了隐式状态空间方法作为液压智能元件核心理论的可行性,提出了一种基于隐式状态方程的液压元件控制算法,实现了液压元件的自主控制功能。提出了一种基于上述控制算法逆操作的参数识别方法,可用于构建基于模型的灰盒识别智能故障诊断系统,为今后在液压技术中的应用奠定基础。对液压系统及部件的故障诊断进行了展望。液压智能元件是代理商。它在智能化工程机械中的应用不断发展,必将在数字孪生技术的发展中开辟新的实际应用市场。
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引用次数: 1
Application of Multistage Speed Control Strategies in Research on Properties of Hydro-Mechanical Power Split Transmission 多级调速策略在液压-机械动力分流传动特性研究中的应用
Cheng Hong, Xi Ying, Huang Zhi
The drive principle of Hydro-mechanical Continuously Variable Transmission (HMCVT) are demonstrated in this paper. Afterwards, the control system, which attempt to realize the experiment purpose, is proposed. This paper is based on theoretical analysis, a feasible scheme for this test is proposed, the object which should be controlled and the data which should be collected in the whole process are explicated. Furthermore, MATLAB/Simulink are used to simulate the peculiarity of the pivotal object which is included in the test, different control tactics are taken according to different objects. The PAC System RX3i are used in the test as the controller. Finally a better multistage speed control strategy is introduced which based on the comparison of the result both in theory and experiment.
阐述了液压机械无级变速器的传动原理。在此基础上,提出了实现实验目的的控制系统。本文在理论分析的基础上,提出了可行的试验方案,阐述了整个试验过程中应控制的对象和收集的数据。此外,利用MATLAB/Simulink对试验中所包含的关键对象的特性进行了仿真,并针对不同的对象采取了不同的控制策略。本试验采用PAC System RX3i作为控制器。最后,通过理论和实验结果的比较,提出了一种较好的多级调速策略。
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引用次数: 2
Research on the Energy Saving Effect of Working Devices on Parallel Hybrid Loader 并联混合动力装载机工作装置节能效果研究
Yang Jixiang, Bian Yongming, Zeng Jianbin
In order to increase the energy saving effect of hybrid loader, a power system applied to parallel hybrid loader is proposed. The system structure, working condition characteristics and control strategy of hybrid loader are analysed, and the energy saving effect of working devices is studied. The parameters of the main components of a 5 tons hybrid loader are changed and simulated to find the best when working devices working or not. The simulation results demonstrate that the system installed the influence of working devices on fuel consumption, and whether using working devices causes some differences under dynamic rule-based control strategy. The volume of accumulator are the same while the displacement of pump/motor in hydraulic brake regeneration system using working devices should be bigger than the system under stopping working devices which means the condition of working devices is not negligible in the process of parameter matching for parallel hybrid loader .
为了提高混合装载机的节能效果,提出了一种适用于并联混合装载机的动力系统。分析了混合动力装载机的系统结构、工况特点和控制策略,研究了工作装置的节能效果。通过对5吨混合动力装载机主要部件参数的变化和仿真,找出工作装置工作和不工作时的最佳参数。仿真结果表明,在基于动态规则的控制策略下,系统安装了工作装置对燃油消耗的影响,以及是否使用工作装置会产生一定的差异。采用工作装置的液压制动再生系统在蓄能器体积相同的情况下,泵/马达的排量应大于停止工作装置的系统,说明在并联混合动力装载机参数匹配过程中,工作装置的条件不容忽视。
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引用次数: 0
Research on the Steering Stability of Autonomous Straddle Carrier 自主跨越式运输车转向稳定性研究
Yunfei Ge, Qing Zhang, Xuehua Chen, Z. Wu
Aiming at studying the relationship between steering radius and the corresponding maximum speed of straddle carrier under the steering process, a research of the steering stability is conducted in this paper. First, a stability criterion is proposed to protect the straddle carrier from rolling over in the steering process. Next, the dynamic equations of the vehicle body system are established and the change of the body rolling angle is achieved. A method is proposed to determine the critical speed of rollover under a given steering radius. Finally a simulation using Adams is performed and the accuracy of the proposed method is verified. The study provides the theoretical basis for steering stability control of autonomous straddle carrier.
本文针对跨越式运输车转向过程中转向半径与相应最大速度的关系,对其转向稳定性进行了研究。首先,提出了一种保护跨骑载体在转向过程中不发生侧翻的稳定性准则。其次,建立了车身系统的动力学方程,实现了车身滚动角的变化;提出了一种确定给定转向半径下的临界侧翻速度的方法。最后利用Adams进行了仿真,验证了所提方法的准确性。研究结果为自主跨界运输车转向稳定性控制提供了理论依据。
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引用次数: 0
Design and Experimental Evaluation of a Hydraulic Flexible Joint for Legged Robots 腿式机器人液压柔性关节的设计与实验评价
Jinlin Jiang, Heng Cao, Yu Wang, Jun Zhu, Xiaolu Wang, Xinbin Zhang
In this paper, a hydraulic flexible joint for legged robots is presented to meet the requirements of flexible control and variable stiffness in varies of conditions. A proportional flow valve for closed-loop position control and an inverse proportional pressure valve for output force regulation are combined in series in the hydraulic joint, and force-position hybrid control is adopted for this joint. The detailed design and control method are proposed and analyzed. The experiment results show that the hydraulic flexible joint not only can realize the high accurate position control, but also can proportionally adjust the stiffness in a wide range. When the force and displacement constraints are applied, the performance of hydraulic flexible joint is good under the force-position hybrid control.
为了满足腿式机器人在不同工况下的柔性控制和变刚度要求,提出了一种液压柔性关节。将用于位置闭环控制的比例流量阀和用于输出力调节的反比例压力阀串联在液压接头中,采用力-位混合控制。提出并分析了系统的详细设计和控制方法。实验结果表明,该液压柔性关节不仅可以实现高精度的位置控制,而且可以在较宽的范围内比例调节刚度。当施加力和位移约束时,力-位混合控制下液压柔性关节具有良好的性能。
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引用次数: 0
Modal Frequency Identification of Quayside Container Crane Based on Empirical Mode Decomposition and Power Spectrum 基于经验模态分解和功率谱的岸旁集装箱起重机模态频率识别
Jiahui Liu, X. Qin, Qing Zhang, X. Ding, Pengming Zhan
Hilbert-Huang Transform (HHT) causes modal aliasing and false modes in identifying modal frequencies of structures, thus a power spectrum modal frequency identification method based on Empirical Mode Decomposition (EMD) is proposed. The paper chooses quayside container crane (QCC) as the object of research. Firstly, the finite element model of QCC is established to identify the modal frequencies by modal analysis. Secondly, EMD is applied to the monitoring signals of QCC. According to the principle of correlation, the effective Intrinsic Mode Function (IMF) components are screened to identify the modal frequencies by power spectrum. The experimental results show that the method of frequency identification is close to the results of finite element frequency identification, and can effectively eliminate the false modes, improving the efficiency of frequency identification. The results of identification are more intuitive.
提出了一种基于经验模态分解(EMD)的功率谱模态频率识别方法,提出了基于经验模态分解(HHT)的功率谱模态频率识别方法。本文以码头集装箱起重机为研究对象。首先,建立了QCC的有限元模型,通过模态分析识别其模态频率;其次,将EMD应用于QCC的监测信号。根据相关原理,筛选有效的本征模态函数(IMF)分量,通过功率谱识别模态频率。实验结果表明,该频率识别方法与有限元频率识别结果接近,能有效消除假模态,提高频率识别效率。识别的结果更加直观。
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引用次数: 1
期刊
2019 International Conference on Advances in Construction Machinery and Vehicle Engineering (ICACMVE)
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