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Simplification of the rolling contact-related lifetime calculation of profiled rail guides with a polynomial regression 利用多项式回归简化与滚动接触相关的异型导轨寿命计算
Q2 Engineering Pub Date : 2024-03-19 DOI: 10.36897/jme/186130
Danny Staroszyk, Müller Jens, Ihlenfeldt Steffen
The calculation of the lifespan of profile rail guides is an essential part in the design process of machines. Conventional lifespan models yield good results when calculating lifespan values under a homogeneous distribution of individual rolling contact forces on the raceways. In the case of an uneven load distribution, significantly too low lifespan values are calculated, resulting in a considerable loss of lifetime potential. The novel and experimentally validated rolling contact-based lifespan calculation (RCBL) takes the transferred force on each rolling element into account, resulting in more realistic lifespan values that can be up to 4 times higher than those obtained through the classical method. The disadvantage lies in the complex calculation of the necessary individual rolling contact forces, which until now has been done by using extensive finite element models, along with the computationally intensive optimization problem of the RCBL. To overcome these disadvantages, a method is introduced that efficiently calculates the individual rolling contact forces, taking into account all relevant system elasticities, and pre-solves the RCBL for a variety of potential superimposed load combinations. The results are subsequently approximated through an analytical multiparametric polynomial function and can be utilized with the conventional lifespan formula for rolling bearings.
轮廓导轨寿命的计算是机器设计过程中的一个重要部分。在滚道上单个滚动接触力分布均匀的情况下,传统寿命模型在计算寿命值时结果良好。而在载荷分布不均匀的情况下,计算出的寿命值则明显过低,从而导致寿命潜力的巨大损失。经过实验验证的新型基于滚动接触的寿命计算方法(RCBL)考虑了每个滚动体上的传递力,计算出的寿命值更加真实,比传统方法计算出的寿命值高 4 倍。其缺点在于对必要的单个滚动接触力进行复杂的计算,到目前为止,这种计算都是通过使用大量的有限元模型以及 RCBL 计算密集型优化问题来完成的。为了克服这些缺点,我们引入了一种方法,在考虑到所有相关系统弹性的情况下,高效计算各个滚动接触力,并对各种潜在叠加载荷组合的 RCBL 进行预求解。计算结果随后通过分析性多参数多项式函数进行近似,并可与滚动轴承的传统寿命公式结合使用。
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引用次数: 0
Open-Loop Control System for High Precision Extrusion-Based Bioprinting Through Machine Learning Modeling 通过机器学习建模实现基于挤压的高精度生物打印开环控制系统
Q2 Engineering Pub Date : 2024-03-19 DOI: 10.36897/jme/186044
Javier Arduengo, Nicolas Hascoet, Francisco Chinesta, J. Hascoet
Bioprinting is a process that uses 3D printing techniques to combine cells, growth factors, and biomaterials to create biomedical components, often with the aim of imitating natural tissue characteristics. Typically, 3D bioprinting adopts a layer-by-layer method, using materials known as bio-inks to build structures resembling tissues. This study introduces an open-loop control system designed to improve the accuracy of extrusion-based bioprinting techniques, which is composed of a specific experimental setup and a series of algorithms and models. Firstly, a method employing Logistic Regression is used to select the tests that will serve to train and test the following model. Then, using a Machine Learning Algorithm, a model that allows the optimization of printing parameters and enables process control through an open-loop system was developed. Through rigorous experimentation and validation, it is shown that the model exhibits a high degree of accuracy in independent tests. Thus, the control system offers predictability and adaptability capabilities to ensure the consistent production of high-quality bioprinted structures. Experimental results confirm the efficacy of this machine learning model and the open-loop control system in achieving optimal bioprinting outcomes.
生物打印是一种利用三维打印技术将细胞、生长因子和生物材料结合起来制造生物医学部件的工艺,其目的通常是模仿天然组织的特征。通常,三维生物打印采用逐层打印的方法,使用称为生物墨水的材料来构建类似组织的结构。本研究介绍了一种开环控制系统,旨在提高基于挤压的生物打印技术的精度,该系统由特定的实验装置和一系列算法及模型组成。首先,采用 Logistic 回归方法选择测试,用于训练和测试以下模型。然后,利用机器学习算法,开发出一个可以优化印刷参数并通过开环系统实现过程控制的模型。通过严格的实验和验证,该模型在独立测试中表现出很高的准确性。因此,该控制系统具有可预测性和适应能力,可确保始终如一地生产出高质量的生物打印结构。实验结果证实了该机器学习模型和开环控制系统在实现最佳生物打印结果方面的功效。
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引用次数: 0
Quantitative Evaluation on Dynamics of Fixturing System 夹具系统动态定量评估
Q2 Engineering Pub Date : 2024-03-13 DOI: 10.36897/jme/185894
Raiki Numata, Kotaro Mori, Atsushi Matsubara
When complex and thin-walled workpieces produced for the aircraft industry are machined, they are supported by fixtures to prevent them from easily deforming or vibrating. To support the workpieces effectively, the stiffness of the fixture should be sufficiently high. However, the criteria required for the fixture dynamics to effectively support a workpiece during machining have not been thoroughly investigated. To minimize trial and error, the design parameters required for the fixture should be determined theoretically. Accordingly, this study proposes a method for theoretically determining the design parameters of a fixturing system. The effect of the substructure thickness on the dynamics of the entire structure was evaluated quantitatively using a theoretical model, and the validity of the model was verified experimentally. The stiffness of the entire fixturing system was estimated using the reacceptance coupling method. In addition, the relationship between the thickness of the substructure and stiffness of the entire structure was evaluated.
为飞机工业生产的复杂和薄壁工件在加工时需要用夹具支撑,以防止其轻易变形或振动。为了有效支撑工件,夹具的刚度必须足够高。然而,夹具在加工过程中有效支撑工件所需的动力学标准尚未得到深入研究。为了减少试验和误差,应从理论上确定夹具所需的设计参数。因此,本研究提出了一种从理论上确定夹具系统设计参数的方法。利用理论模型定量评估了下部结构厚度对整个结构动态的影响,并通过实验验证了模型的有效性。使用再接受耦合法估算了整个夹具系统的刚度。此外,还评估了下部结构厚度与整个结构刚度之间的关系。
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引用次数: 0
A Novel Circulating Abrasive Flow Strategy Using Circular Halbach Array for Magneto-Rheological Finishing of Ti-6Al-4V 使用环形哈尔巴赫阵列的新型循环磨料流策略用于 Ti-6Al-4V 的磁流变精加工
Q2 Engineering Pub Date : 2024-03-13 DOI: 10.36897/jme/185893
Nguyen Duy Trinh, D. Hoang Tien, P. T. K. Thoa, Nguyen Van Que, Kieu Van Quang, Nguyen Trong Mai, Nguyen Ngoc Quan, Ngo Minh Nhat
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引用次数: 0
Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts 用于修复平面部件的轧制包层一维非弹性变形分析
Q2 Engineering Pub Date : 2024-03-12 DOI: 10.36897/jme/185475
Huy Pham, Gulmira Zhaibergenovna Bulekbayeva, A. Tabylov, Amina Zakharovna Bukayeva, Nabat Suieuova, A. Yusupov, G. Bilashova, G. Mambetaliyeva
The hardening-finishing treatment of parts surface with rolling by steel cylindrical rollers produces low roughness, reduced residual compression stresses, and fine-grained structure due to plastic deformations. The deformation of metals during machining at high temperatures is characterized by a significant influence of strain rates on stresses. This necessitates the calculation of stresses and strains based on the equation of state of rheonic bodies. This study aims to determine the components of stresses and force factors of the technological process of finishing and strengthening machining of the surface of parts by deriving the analytical solutions to calculate the stress-strain state within the deformation zone based on creep theory. In this problem, general formulas are obtained for calculating the stress-strain state, pressure and friction forces on the contact surface, as well as forces and moments acting on the roller. Numerical analysis using Mathcad explores the understanding of the stress-strain state in the deformation zone on the force factors of the technological process. The obtained results are beneficial for establishing the mode of thermomechanical processing and selecting appropriate technological equipment for restoring flat surface parts.
通过钢制圆柱轧辊对零件表面进行轧制硬化-精加工处理,可产生较低的粗糙度、较小的残余压缩应力以及因塑性变形而形成的细粒结构。金属在高温加工过程中的变形特点是应变率对应力有显著影响。这就需要根据流变体的状态方程计算应力和应变。本研究旨在根据蠕变理论推导出计算变形区内应力-应变状态的解析解,从而确定零件表面精加工和强化加工技术过程中的应力和力因素。在这一问题中,获得了计算应力应变状态、接触面上的压力和摩擦力以及作用在滚筒上的力和力矩的一般公式。使用 Mathcad 进行的数值分析探讨了变形区的应力应变状态对工艺流程力因素的影响。获得的结果有助于确定热机械加工的模式,并为恢复平面零件选择合适的技术设备。
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引用次数: 0
Optimization and Modelling of Fracture Height in SECC Cylindrical Cup Deep Drawing Processes SECC 圆柱杯深拉工艺中断裂高度的优化与建模
Q2 Engineering Pub Date : 2024-03-10 DOI: 10.36897/jme/185476
Quy-Huy Trieu, The-Thanh Luyen, Duc-Toan Nguyen
Deep drawing processes play a pivotal role in the manufacturing of sheet and shell products, making it a widely adopted method. This research employs numerical simulations to investigate the impact of various process parameters on the fracture height of cylindrical cups made from SECC (Steel Electrogalvanized Commercial Cold rolled) material. Specifically, it examines parameters such as blank holder force (BHF), punch corner radius (Rp), die corner radius (Rd), and punch-die clearance (Wc). The study extends to optimizing fracture height, offering a solution to this challenge. Subsequently, the selected parameters are validated through experimental deep drawing of cylindrical cups, resulting in a minimal deviation of 1.55% between simulation and experiment outcomes. A precise mathematical equation is developed to estimate fracture height under diverse machining conditions, with a maximum deviation of 4.52% observed between the mathematical model and simulation. These findings represent a substantial advancement in deep drawing processes technology, particularly in reducing error rates during the production of cylindrical cups .
深冲工艺在板材和壳体产品的制造过程中起着举足轻重的作用,因此被广泛采用。本研究利用数值模拟来研究各种工艺参数对 SECC(电镀锌商业冷轧钢材)材料制成的圆柱杯断裂高度的影响。具体而言,研究了坯料夹持力 (BHF)、冲头转角半径 (Rp)、模具转角半径 (Rd) 和冲头-模具间隙 (Wc) 等参数。研究扩展到优化断裂高度,为这一挑战提供了解决方案。随后,通过对圆柱形杯的深冲实验验证了所选参数,结果发现模拟结果与实验结果之间的偏差最小,仅为 1.55%。建立了一个精确的数学方程来估算不同加工条件下的断裂高度,观察到数学模型与模拟结果之间的最大偏差为 4.52%。这些发现代表了深冲工艺技术的巨大进步,特别是在降低圆柱杯生产过程中的误差率方面。
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引用次数: 0
Development of FEM thermal simulation technology for machine tool with enclosures and application 机床外壳有限元热模拟技术的开发与应用
Q2 Engineering Pub Date : 2023-12-28 DOI: 10.36897/jme/176716
I. Tanabe, Naohiko Suzuki, Yoshiaki Ishino, Hiromi Isobe
These days, most machine tools are interlocked by an enclosure for safety control. At that time, internal heat generation in machine tools first causes thermal deformation of the machine structure, which reduces the machining accuracy of the workpiece. Furthermore, the internal heat generation heats the air inside the enclosure, causing a heat build-up phenomenon, and the trapped heat causes re-thermal deformation of the machine tool structure. As a result, machine tools with enclosures are subject to extremely complex thermal deformation. On the other hand, we would like to use FEM thermal simulation to study thermal deformation countermeasures for machine tools with enclosures at the design stage, but it is difficult to analyse the heat build-up phenomenon using conventional FEM thermal simulation. In this research, the new FEM thermal simulation technology for the heat build-up phenomenon was developed and heat build-up phenomenon in a CNC lathe with enclosure was calculated using the proposed FEM simulation technology. As a result, it had been concluded that the proposed FEM simulation could calculate with high accuracy for the phenomenon of heat build-up in a CNC lathe with enclosure, and the proposed technology is very effective in the design.
如今,大多数机床都通过外壳联锁进行安全控制。此时,机床内部产生的热量首先会导致机床结构发生热变形,从而降低工件的加工精度。此外,内部发热还会加热外壳内的空气,造成热量积聚现象,滞留的热量会导致机床结构再次发生热变形。因此,带外壳的机床会产生极其复杂的热变形。另一方面,我们希望在设计阶段就利用有限元热模拟来研究带外壳机床的热变形对策,但传统的有限元热模拟很难分析热积聚现象。本研究开发了针对热积聚现象的新型有限元热模拟技术,并利用所提出的有限元模拟技术计算了带外壳数控车床的热积聚现象。结果表明,所提出的有限元模拟能够高精度地计算带外壳数控车床中的热积聚现象,而且所提出的技术在设计中非常有效。
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引用次数: 0
Development of a Cutting Fluid with Abrasive for Increasing a Tools Life During Milling 开发含磨料的切削液,提高铣削过程中刀具的使用寿命
Q2 Engineering Pub Date : 2023-11-21 DOI: 10.36897/jme/175130
I. Tanabe, Hiromi Isobe
In wet cutting, lubricants are used to improve lubrication, forced cooling and chip evacuation. In particular, improving the lubrication between the tool and the chip results in a lower coefficient of friction, suppressing the tool temperature change and improving the cutting properties. For this reason, tools coated with DLC (Diamond Like Carbon) or diamond have been developed to further reduce the coefficient of friction. However, the tool life is still not sufficiently long. Therefore, in this study, a cutting fluid for polishing tools during cutting was developed and evaluated. First, using the author's previous research, the function, effect and influence of several cutting fluids on milling were identified. Secondly, a new criterion for determining tool life was defined and, based on this criterion, a cutting fluid was proposed to polish the tool during the cutting process. Next, the machining conditions under which the proposed cutting fluid would be effective were identified. Finally, the cutting properties of the proposed cutting fluid were evaluated. The results showed that (1) the cutting fluid was developed to polish the tool during the cutting process and the optimum machining conditions were clarified, (2) the proposed cutting fluid was very effective in increasing the tool life.
在湿式切削中,润滑剂用于改善润滑、强制冷却和排屑。特别是,改善刀具和切屑之间的润滑可降低摩擦系数,抑制刀具温度变化,改善切削性能。因此,人们开发了涂有 DLC(类金刚石碳)或金刚石的刀具,以进一步降低摩擦系数。然而,刀具的使用寿命仍然不够长。因此,本研究开发并评估了一种在切削过程中用于抛光刀具的切削液。首先,利用作者之前的研究,确定了几种切削液对铣削的作用、效果和影响。其次,确定了确定刀具寿命的新标准,并根据该标准提出了一种在切削过程中抛光刀具的切削液。接着,确定了建议的切削液有效的加工条件。最后,对提议的切削液的切削性能进行了评估。结果表明:(1) 研发出的切削液可在切削过程中抛光刀具,并明确了最佳加工条件;(2) 建议的切削液在提高刀具寿命方面非常有效。
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引用次数: 0
Handling Ambient Temperature Changes in Correlative Thermal Error Compensation 在相关热误差补偿中处理环境温度变化
Q2 Engineering Pub Date : 2023-11-20 DOI: 10.36897/jme/175397
C. Naumann, Geist Alexander, Matthias Putz
Thermal errors are one of the leading causes for positioning inaccuracies in modern machine tools. These errors are caused by various internal and external heat sources and sinks, which shape the machine tool’s temperature field and thus its deformation. Model based thermal error prediction and compensation is one way to reduce these inaccuracies. A new composite correlative model for the compensation of both internal and external thermal effects is presented. The composite model comprises a submodel for slow long-and medium-term ambient changes, one for short-term ambient changes and one for all internal thermal influences. A number of model assumptions are made to allow for this separation of thermal effects. The model was trained using a large number of FE simulations and validated online in a five-axis machine tool with measurements in a climate chamber. Despite the limitations, the compensation model achieved good predictions of the thermal error for both normal ambient conditions (21°C) and extreme ambient conditions (35°C).
热误差是现代机床定位不准的主要原因之一。这些误差是由各种内部和外部热源和散热器造成的,它们会影响机床的温度场,从而导致机床变形。基于模型的热误差预测和补偿是减少这些误差的方法之一。本文介绍了一种新的复合关联模型,用于补偿内部和外部热效应。该复合模型包括一个用于中长期缓慢环境变化的子模型、一个用于短期环境变化的子模型和一个用于所有内部热影响的子模型。为实现热效应的分离,对模型做了一些假设。通过大量的 FE 仿真对模型进行了训练,并在五轴机床上通过气候室的测量进行了在线验证。尽管存在一些限制,但补偿模型对正常环境条件(21°C)和极端环境条件(35°C)下的热误差都做出了很好的预测。
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引用次数: 0
Approach of Model Extension for Virtual Commissioning to Predict Energy Consumption of Production Systems 生产系统能耗预测的虚拟调试模型扩展方法
Q2 Engineering Pub Date : 2023-11-09 DOI: 10.36897/jme/174867
Leon Hollas, Christer-Clifford Schenke, Arvid Hellmich
1. GANGL K., et al., 2022, Policy Brief: Energiekrise – was tun?, Institut für Höhere Studien, Vienna. Google Scholar
1. 2022年,你知道什么叫做能源危机?这是大学,维娜Google Scholar
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引用次数: 0
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Journal of Machine Engineering
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