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PENGUKURAN POSTUR KERJA PADA OPERATOR PRODUKSI PENGADUKAN AMPAS MASAK MENGGUNAKAN METODE WERA DI UD. KILANG MINYAK HIDUP BARU 使用UD中的WERA方法,在waera生产人员身上使用的工作姿势测量。新炼油厂
Q2 Engineering Pub Date : 2021-04-02 DOI: 10.53912/iejm.v10i1.651
Cut Ita Erliana
UD. Kilang Minyak Hidup Baru merupakan perusahaan yang bergerak di bidang  pengolahan kelapa menjadi  minyak kelapa. UD. Kilang Minyak Hidup Baru memiliki banyak stasiun kerja yaitu stasiun penyimpanan bahan baku, stasiun parutan kelapa, stasiun perebusan, stasiun pengadukan ampas masak, dan stasiun press. Objek penelitian yang diambil yaitu di stasiun  pengadukan ampas masak. Petugas yang diteliti berjumlah dua orang dengan jam kerja 8 jam perhari.  Berdasarkan observasi, postur kerja operator  termasuk dalam postur kerja berisiko namun belum pernah dilakukan pengukuran. Tujuan penelitian ini adalah untuk mengetahui hasil pengukuran postur kerja pengadukan ampas masak dengan menggunakan metode Workplace Ergonomic Risk Assesment (WERA). Hasil penelitian menunjukkan bahwa pengukuran postur kerja menggunakan metode WERA berada pada tingkat risiko medium. Tingkat risiko tersebut mengindikasikan bahwa dibutuhkan investigasi lebih lanjut dan perbaikan pada sistem kerja.
UD。新活炼油厂是一家把椰子加工成椰子油的公司。UD。新活的炼油厂有许多工作站:原料储存站、磨椰子站、煮沸站、搅拌罐站和媒体站。我们的研究对象是糟透了。我们有两名警卫,每天工作八小时。从观察来看,操作者的工作姿势包括有风险的工作姿势,但从未进行过测量。本研究的目的是利用国际原子能风险工作坊(WERA)的方法来确定测量姿势的结果。研究结果表明,使用WERA方法进行的姿势测量是中等风险水平。风险水平表明,需要对系统工作进行进一步调查和改进。
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引用次数: 2
ANALISIS KEBUTUHAN KAPASITAS PRODUKSI DENGAN MENGGUNAKAN METODE ROUGH CUT CAPACITY PLANNING DI PT WIJAYA KARYA BETON 通过使用混凝土WIJAYA的粗糙切割CAPACITY计划来分析生产能力的需求
Q2 Engineering Pub Date : 2021-04-02 DOI: 10.53912/iejm.v10i1.624
Muhammad Zakaria, Syukriah Syukriah, Rika Ayu Selvia
PT. Wijaya Karya Beton merupakan salah satu perusahaan yang bergerak dalam industri pembuatan tiang beton yang berlokasi di jalan Medan – Binjai Km 15,5 Desa Sei Semayang Kecamatan Sunggal, Kabupaten Deli Serdang. Perusahaan ini berproduksi bersadasarkan pesanan (make to order). Dimana permintaan yang tinggi akan menjadi keuntungan bagi perusahaan tetapi akan menjadi kerugian bagi perusahaan apabila tidak dapat memenuhi pesanan tepat waktu. Berdasarkan data masa lalu PT. Wijaya Karya Beton mengalami permintaan yang berfluktuatif dari bulan Januari- Desember 2019 namun tidak mempertimbangkan sumberdaya kapasitas produksi yang tersedia sehingga terjadi keterlambatan dalam menyelesaikan produk. Penelitian ini bertujuan untuk mengetahui kebutuhan kapasitas produksi dengan metode rough cut capacity planning serta menggunakan perhitungan peramalan sebagai acuan permintaan konsumen dimasa yang akan datang. Berdasarkan hasil laporan RCCP kekurangan kapasitas terjadi pada work centre III, V, VI, VII. Pada work centre III kekurangan kapasitas sebesar 114 jam dan pada work centre V kekurangan kapasitas sebesar 116 jam, langkah yang dilakukan untuk mengatasi kekurangan kapasitas dengan melakukan penyesuaian (readjustment) kapasitas dengan memindahkan beban kerja ke periode yang mengalami kelebihan kapasitas. Pada work centre VI kekurangan kapasitas sebesar 29140 jam dan pada work centre VII kekurangan kapasitas sebesar 2435 jam, langkah yang dilakukan untuk mengatasi kekurangan kapasitas dengan menambahkan jam kerja lembur disetiap bulannya. Setelah dilakukan penyesuain (readjustment) dan penambahan jam kerja lembur maka kapasitas untuk setiap work centre dapat terpenuhi.
PT. Wijaya混凝土产品是位于Medan street的混凝土铸造厂之一。这家公司根据订单生产。高需求会给公司带来好处,但如果公司不能按时完成订单,就会成为损失。根据PT. Wijaya混凝土公司过去的数据,自2019年1月至12月以来,该公司一直在经历一种产品波动的需求,但考虑到现有生产能力,因此无法完成产品。本研究的目的是用不公平切割卡帕城计划的方法来确定生产能力的需求,并将预测计算作为未来消费者需求的参照。根据RCCP报告,工作中心III、V、VI、VII中出现能力不足。在工作中心工作缺乏114小时的能力,而工作中心V缺少116小时的能力,通过调整能力来解决能力不足,将工作负荷转移到工作负荷过重的时期。在工作中心6号缺少29140小时的容量,工作中心缺少2435小时的容量,正在采取措施,通过增加每月的加班时间来解决能力不足。一旦调整和加班,每个工作中心的能力就会得到满足。
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引用次数: 1
ANALISIS BEBAN KERJA OPERATOR BAGIAN BOILER DENGAN LINGKUNGAN KERJA FISIK DI PT. PERKEBUNAN NUSANTARA III PKS SISUMUT 锅炉工负荷分析与PT. NUSANTARA III PKS SISUMUT的物理工作环境
Q2 Engineering Pub Date : 2021-04-01 DOI: 10.53912/iejm.v10i1.623
S. Syarifuddin, Ayrianti Melinda Pane, M. Muzakir
Beban kerja merupakan beban yang diterima oleh pekerja akibat pelaksanaan kerja, yang mana beban kerja ini diterima oleh tubuh akibat melaksanakan suatu aktivitas kerja. Stasiun boiler merupakan salah satu stasiun yang ada di PT Perkebunan Nusantara III PKS Sisumut. Ketel uap (boiler) digunakan sebagai sumber tenaga dan sumber uap yang akan dipakai untuk mengolah kelapa sawit.. Stasiun boiler mempunyai suhu ruangan sebesar 29-420C akibat dipengaruhi oleh paparan panas dari tungku pembakaran boiler. Operator bekerja selama 8 jam kerja per hari dan berada di lingkungan kerja yang panas. Melalui pengukuran beban kerja, maka akan diketahui apakah kerja beban kerja seorang operator sudah optimal dengan adanya pengaruh temperatur disekitar lingkungan. Beban kerja yang diperoleh dari perhitungan komsumsi energi didapat hasil nilai rata-rata E = 8,031 Kkal/menit dan nilai rata-rata %CVL = 60,39 (kerja dalam waktu singkat) dikategorikan bahwa beban kerja operator merupakan beban kerja berat yang berarti operator tidak diperbolehkan beraktivitas dalam waktu yang lama. Dan temperatur yang diperoleh dari perhitungan rata-rata nilai ISBB pada stasiun boiler adalah 33,50C. Hal ini menunjukkan bahwa iklim kerja di stasiun boiler melebihi NAB. Dengan demikian, temperatur pada lingkungan kerja merupakan salah satu penyebab terjadinya kelelahan operator boiler saat bekerja. Berdasarkan persamaan regresi antara denyut nadi kerja dan temperatur diperoleh nilai korelasi 1,000. Hal ini menunjukkan bahwa denyut nadi kerja mempunyai hubungan antara denyut nadi kerja dengan temperatur. Semakin tinggi temperatur maka denyut nadi juga akan semakin cepat.
工作负荷是工人因为工作而得到的负担,这是身体通过进行工作活动而得到的负担。锅炉站是PT种植园Nusantara III PKS Sisumut的一个站。锅炉被用作处理油棕的电源和蒸汽来源。锅炉站的室温为29-420C,这是由于锅炉炉灶的热力。操作人员每天工作8个小时,在炎热的环境中工作。通过测量工作量,可以知道操作员的工作量是否在环境周围的温度影响下处于最佳状态。从能源消费量计算中获得的工作量是E = 8.031 Kkal/分钟的平均得分,而%CVL = 60.39(工作时间短)的平均得分是60.39(工作时间短),这意味着运营商不允许长期活动。从锅炉站的ISBB平均值计算中获得的温度是33.50c。这表明锅炉站的工作气候超过了NAB。因此,工作环境中的温度是锅炉操作员工作时疲劳的原因之一。基于工作脉冲和温度之间的回归方程获得相关性1000。这表明工作脉冲与温度之间有联系。温度越高,脉搏就越快。
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引用次数: 1
Robust Cluster-Based method for monitoring generalized linear profiles in phase I 基于鲁棒聚类的第一阶段广义线性剖面监测方法
Q2 Engineering Pub Date : 2021-03-01 DOI: 10.30495/JIEI.2021.1920761.1085
Davood Saremian, R. Noorossana, S. Raissi, P. Soleimani
Profile monitoring is one of the new statistical quality control methods used to evaluate the functional relationship between the descriptive and response variables to measure the process quality. Most of the studies in this field concern processes whose response variables follow the normal distribution function, but in many industries and services, this assumption is not true. The presence of outliers in the historical data set could have a deleterious effect on phase I parameter estimation. Therefore, in this paper, we propose a robust cluster-based method for estimating the parameters of generalized linear profiles in phase I. In this method, the effect of data contamination on estimating the generalized linear model parameters is reduced and as a result, the performance of T^2 control charts is improved. The performance of this method has been evaluated for two specific modes of generalized linear profiles, including logistic and Poisson profiles, based on a step shift. The simulation results indicate the superiority of this cluster-based method in comparison to the non-clustering method and provide a more accurate estimation of the parameters.
概要监控是一种新的统计质量控制方法,用于评价描述变量和响应变量之间的函数关系,以度量过程质量。该领域的大多数研究关注的是响应变量服从正态分布函数的过程,但在许多行业和服务中,这种假设并不成立。历史数据集中异常值的存在可能对阶段I参数估计产生有害影响。因此,本文提出了一种基于鲁棒聚类的广义线性轮廓参数估计方法。该方法降低了数据污染对广义线性模型参数估计的影响,从而提高了T^2控制图的性能。对两种基于阶跃变换的广义线性曲线,包括logistic曲线和泊松曲线,进行了性能评价。仿真结果表明,与非聚类方法相比,基于聚类的方法具有优越性,可以更准确地估计参数。
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引用次数: 0
A Comparative Study of Meta-heuristic Algorithms in Supply Chain Networks 供应链网络中元启发式算法的比较研究
Q2 Engineering Pub Date : 2021-03-01 DOI: 10.30495/JIEI.2021.1919032.1076
F. Salahi, A. Daneshvar, M. Homayounfar, M. Shokouhifar
Today, with the development of Information Technology (IT) and economic globalization, the suppliers’ selection has been emphasized in supply chain systems. Accordingly, artificial intelligence-based methods have attracted much attention. Hence, in this research, the selection of appropriate suppliers with respect to the multi-resource supply policy, and the implementation of lateral transshipment have been studied, and meta-heuristic algorithms have been employed to solve the problem. In the proposed method, the supply chain network is improved by minimizing the inventory shortages through utilizing lateral transshipment between different factories. In order to efficiently solve the problem, a hybrid meta-heuristic algorithm based on population-based genetic algorithm (GA) and single-solution simulated annealing (SA), named GASA, is propose, in order to simultaneously gain with the advantages of both algorithms, i.e., global search ability of GA and local search ability of SA. In order to compare the results of the proposed GASA, it is compared with GA and SA, to find the best solution. Given the parameters optimization and conducted analyses and comparisons of primary and hybrid algorithms performance, the hybrid GASA algorithm has been identified as the most efficient algorithm to solve the problem,compared to the other algorithms, emphasizing cost reduction and shortage volume.
在信息技术发展和经济全球化的今天,供应商的选择在供应链系统中受到重视。因此,基于人工智能的方法备受关注。因此,本文研究了多资源供应政策下合适供应商的选择和横向转运的实施问题,并采用元启发式算法求解该问题。在该方法中,通过利用不同工厂之间的横向转运来最小化库存短缺,从而改进了供应链网络。为了有效地解决这一问题,提出了一种基于种群遗传算法(GA)和单解模拟退火算法(SA)的混合元启发式算法(GASA),以同时获得遗传算法的全局搜索能力和单解模拟退火算法的局部搜索能力。为了比较所提出的遗传算法的结果,将其与遗传算法和遗传算法进行比较,找出最优解。在参数优化的基础上,对主要算法和混合算法的性能进行了分析和比较,与其他算法相比,混合GASA算法被认为是最有效的解决问题的算法,强调降低成本和短缺量。
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引用次数: 0
Multivariate incapability index for high technology manufacturing processes in presence of the measurement errors: A case study in electronic industry 存在测量误差的高技术制造过程多变量不能力指数:以电子工业为例
Q2 Engineering Pub Date : 2021-03-01 DOI: 10.30495/JIEI.2021.1923885.1101
D. Shishebori, Hossein Shirani Bidabadi, A. A. Yazdi
Process capability indices play a vital role in evaluating the conformity of the process properties to the required specifications. Process incapability indices are created by transformation in the process capability indices, leading to the separation of information related to the process accuracy and precision. This separation of information can be very beneficial to specify whether the process is capable or not and to detect deviations in the production processes that produce high-tech products, such as the electronics industry. The main goal of this study is to propose a process incapability index by considering the measurement error for processes with multivariate quality characteristics. The efficiency of this index is then examined by a numerical example using Monte Carlo simulation method. Moreover, the performance of proposed approach is compared with the case where there is no measurement error. In addition, as a practical example, this index is compared with a number of recently proposed indices in the literature, and sensitivity analysis is conducted, as well. The simulation results showed that the measurement error has a significant effect on process capability and incapability indices. Therefore, we strongly suggest that the measurement error has to be considered in the process analysis.
过程能力指标是评价过程性能是否符合要求规范的重要指标。通过对过程能力指标进行转换,建立过程不能力指标,导致过程准确度和精度相关信息分离。这种信息分离对于指定工艺是否有能力以及检测生产高科技产品(如电子工业)的生产过程中的偏差非常有益。本研究的主要目的是针对具有多变量质量特征的过程,提出一种考虑测量误差的过程不能力指标。利用蒙特卡罗模拟方法,通过数值算例验证了该指标的有效性。并将该方法与无测量误差情况下的性能进行了比较。此外,作为实例,将该指标与近期文献中提出的多个指标进行了比较,并进行了敏感性分析。仿真结果表明,测量误差对加工能力和非加工能力指标有显著影响。因此,我们强烈建议在过程分析中必须考虑测量误差。
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引用次数: 1
System Dynamics Modeling and Simulation to Analyze the Role of Solar Energy in Secure Access to Sustainability 系统动力学建模与仿真分析太阳能在安全获取可持续发展中的作用
Q2 Engineering Pub Date : 2021-03-01 DOI: 10.30495/JIEI.2021.1924887.1102
M. Ebrahimi, N. Pilevari
A truly renewable energy source, solar energy is considered within the context of climate change by various countries among which China, USA, and Germany rely more on solar power. Since there are rare studies regarding how energy drives secure access to sustainability, this study explores the role of solar energy generation in economic, social, and environmental sustainability and energy security in Iran as the main purpose. Using a system dynamics computer simulation model, this paper defines factors affecting the system including four sub-models such as energy and three aspects of sustainability. Besides, energy security is defined as the availability of adequate energy supply to satisfy existing demand. After determining a causal loop diagram, dynamic models, specific trends, and validation and simulation of the system, separate policies are presented along with a combined policy for system improvement. The policies include enhancing foreign investment, increasing tariffs of non-renewable energies, and decreasing energy intensity. This study further reviews relevant policies set forth in the USA, Germany, and China. According to the results, improvement policies are coming to an end. The main contributions are the insights into the sector to support policy-makers and finally, proposing policies for the system improvement.
太阳能是一种真正意义上的可再生能源,在气候变化的背景下被各国所重视,其中中国、美国和德国对太阳能的依赖程度更高。由于很少有关于能源如何推动安全可持续性的研究,因此本研究以探索太阳能发电在伊朗经济、社会和环境可持续性以及能源安全方面的作用为主要目的。利用系统动力学计算机仿真模型,定义了影响系统的因素,包括能源等四个子模型和可持续性三个方面。此外,能源安全被定义为有足够的能源供应来满足现有的需求。在确定了因果循环图、动态模型、特定趋势以及系统的验证和模拟之后,将提出单独的策略以及用于系统改进的组合策略。这些政策包括增加外国投资,提高不可再生能源的关税,降低能源强度。本研究进一步回顾了美国、德国和中国的相关政策。根据结果,改善政策即将结束。主要贡献是对该部门的见解,以支持政策制定者,最后,为系统改进提出政策建议。
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引用次数: 1
A dynamic approach for maintenance evaluation and optimization of multistate system 多状态系统维修评估与优化的动态方法
Q2 Engineering Pub Date : 2021-03-01 DOI: 10.30495/JIEI.2021.1926554.1110
Zakaria Dahia, A. Bellaouar, J. Dron
This work presents a quantitative approach on the basis of Dynamic Bayesian Network to model and evaluate the maintenance of multi-state degraded systems and their functional dependencies. The reliability and the availability of system are evaluated taking into account the impact of maintenance repair strategies (perfect repair, imperfect repair and under condition-based maintenance (CBM)). According to transition relationships between the states modeled by the Markov process, a DBN model is established. Using the proposed approach, a DBN model for a separator Z1s system of Sour El-Ghozlane cement plant in Algeria is built and their performances are evaluated. Through the result of diagnostic, for improving the performances of separator, the components E, R and F should given more attention and the results of prediction evaluation show that in comparing with perfect repair strategy, the imperfect repair strategy cannot degrade the performances of separator, whereas the CBM strategy can improve the performances considerably. These results show the utility of this approach and its use in the context of a predictive evaluation process, which allows to offer the opportunity to evaluate the impact of the decisions made on the future performances measurement. In addition, the maintenance managers can optimize and improve maintenance decisions continuously.
本文提出了一种基于动态贝叶斯网络的定量方法来建模和评估多状态退化系统及其功能依赖关系的维护。考虑维修策略(完全维修、不完全维修和基于状态的维修)的影响,对系统的可靠性和可用性进行了评估。根据由马尔可夫过程建模的状态之间的转换关系,建立了DBN模型。利用该方法建立了阿尔及利亚Sour El-Ghozlane水泥厂Z1s分离器系统的DBN模型,并对其性能进行了评价。通过诊断结果可知,为了提高分离器的性能,应更多地关注E、R和F组件,预测评价结果表明,与完美修复策略相比,不完美修复策略不会降低分离器的性能,而CBM策略可以显著提高分离器的性能。这些结果显示了这种方法的实用性,以及它在预测评估过程中的应用,它允许提供机会来评估所做决策对未来绩效测量的影响。此外,维护管理人员可以不断优化和改进维护决策。
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引用次数: 0
A New Multi-Stage Feature Selection and Classification Approach: Bank Customer Credit Risk Scoring 一种新的多阶段特征选择与分类方法:银行客户信用风险评分
Q2 Engineering Pub Date : 2021-03-01 DOI: 10.30495/JIEI.2021.1919589.1079
F. Abdi
Abstract Lots of information about customers are stored in the databases of banks. These databases can be used to assess the credit risk. Feature selection is a well-known concept to reduce the dimension of such databases. In this paper, a multi-stage feature selection approach is proposed to reduce the dimension of database of an Iranian bank including 50 features. The first stage of this paper is devoted to removal of correlated features. The second stage of it is allocated to select the important features with genetic algorithm. The third stage is proposed to weight the variables using different filtering methods. The fourth stage selects feature through clustering algorithm. Finally, selected features are entered into the K-nearest neighbor (K-NN) and Decision Tree (DT) classification algorithms. The aim of the paper is to predict the likelihood of risk for each customer based on effective and optimum subset of features available from the customers.
银行的数据库中存储着大量的客户信息。这些数据库可以用来评估信用风险。特征选择是一个众所周知的概念,用于降低此类数据库的维数。本文提出了一种多阶段特征选择方法,对包含50个特征的伊朗银行数据库进行降维。本文的第一阶段致力于相关特征的去除。第二阶段是利用遗传算法选择重要特征。第三阶段采用不同的滤波方法对变量进行加权。第四阶段通过聚类算法选择特征。最后,将选择的特征输入到k近邻(K-NN)和决策树(DT)分类算法中。本文的目的是基于客户可用的有效和最优特征子集来预测每个客户的风险可能性。
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引用次数: 1
A Location-Routing-Inventory Model for Perishable Items Using Fresher First and Older First Inventory Management Policies 使用“新鲜优先”和“旧优先”库存管理策略的易腐物品位置-路线-库存模型
Q2 Engineering Pub Date : 2021-03-01 DOI: 10.30495/JIEI.2021.1918748.1075
Shima Harati, E. Roghanian, A. Hafezalkotob, A. Shojaie
The purpose of the current research is to present a location-routing-inventory model for perishable products. The presented model is applied in a two-stage structure. The first-stage decisions confirm the establishment of distribution centers, whereas the second-stage decisions determine the other variables of the problem. For a better management of inventory, it has been used under the names of fresher first and older first policies. In the fresher first policy, the fresher items have a priority to be sent to the customer, whereas in the older first policy, the items with a longer age have the priority to be sent to the customer. The summary of the results of the models demonstrates that among the free, fresher first, and older first policies, it is the free policy that offers a higher profit function to the customer than the other two policies since it is more flexible and general,and encompasses these two extremes. The free policy lets the model determine which items to sell at any given time period in order to maximize profit.Moreover, in the older first policy, since the older items reach the customers sooner than the other items, the number of the expired items is reduced. However, this policy brings the lowest revenue to the customer. In the fresher first policy, since the fresher items are sold first and then the older items are sold, the number of the expired items is increased along the customer horizon. Nevertheless, the customer obtains more revenue compared with the older first policy.
本研究的目的是提出易腐产品的定位-路线-库存模型。该模型应用于两级结构。第一阶段的决策确定了配送中心的建立,而第二阶段的决策确定了问题的其他变量。为了更好地管理库存,它被称为“新优先”和“旧优先”政策。在更新优先策略中,更新的物品具有发送给客户的优先级,而在较旧的优先策略中,使用时间较长的物品具有发送给客户的优先级。模型结果的总结表明,在免费、更新鲜优先和更旧优先的政策中,免费政策比其他两种政策为客户提供了更高的利润函数,因为它更灵活和通用,并且包含了这两个极端。免费策略让该模型决定在任何给定的时间段内出售哪些商品,以实现利润最大化。此外,在较老的优先策略中,由于较老的物品比其他物品更早到达顾客手中,因此减少了过期物品的数量。然而,这种策略给客户带来的收益是最低的。在“新鲜优先”策略中,由于首先销售较新鲜的商品,然后销售较旧的商品,因此过期商品的数量沿着客户范围增加。尽管如此,客户获得了比旧的第一份保单更多的收益。
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引用次数: 0
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Journal of Industrial Engineering International
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