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Surface morphological characterization of rf-magnetron sputtering developed inconel coated titanium 磁控溅射制备铬镍铁合金涂层钛的表面形貌表征
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.7.005
K. Babaremu, T. Jen, O. Oladijo, E. Akinlabi
The interconnected usefulness of titanium grade 5 is amplified by the improved mechanical ability and sustainable applications in various industries like the aerospace, medical industry and many more. Despite the profound properties of Ti6Al4V, it is worthy of intellectual study to investigate the possible performance improvement of the material for better operational application. This study adopted the use of RF magnetron sputtering to deposit the target on the substrate material under varying temperatures and deposition power. A total of four samples and control were analyzed for a surface morphological examination and post-sputtering chemical compositional analysis via SEM (scanning electron microscope) and EDX (energy dispersive x-ray analysis). Further investigation on the samples' crystallites was done using XRD (X-ray diffractometer). The SEM images showed low agglomeration and most of the samples were void of pores, cleft and crevices, which implied homogeneous distribution of the target (Inconel thin film) on the titanium substrate. The EDX of the Inconel coated titanium samples revealed elements such as Ti, Si and C, which are beneficial to the properties of the materials. The XRD profiles of the Inconel coated titanium samples disclosed intensities of high peaks, which indicated stability, chemical and microstructural homogeneity of the thin film.
5级钛的相互关联的有用性被提高的机械能力和在航空航天,医疗行业等各个行业的可持续应用所放大。尽管Ti6Al4V具有深刻的特性,但为了更好的操作应用,探索材料可能的性能改进是值得智力研究的。本研究采用射频磁控溅射技术,在不同温度和沉积功率下将靶材沉积在衬底材料上。通过扫描电镜(SEM)和能量色散x射线分析(EDX)对4个样品和对照进行表面形貌检查和溅射后化学成分分析。利用x射线衍射仪(XRD)对样品的晶体进行了进一步的研究。扫描电镜结果显示,靶材(Inconel薄膜)在钛基体上分布均匀,团聚现象较弱,且大部分样品中没有孔隙、裂缝和缝隙。涂层钛样品的EDX显示了有利于材料性能的Ti、Si和C等元素。经铬镍铁合金包覆的钛样品的XRD谱显示出较高的峰强度,表明薄膜的稳定性、化学性质和微观结构均匀。
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引用次数: 0
The polymer nanocomposite characteristics on various mixtures and mixing times in simple mixing method 用简单的混合方法研究了聚合物纳米复合材料在不同混合物和混合次数下的特性
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2022.12.001
Muzakir Wirayudha, S. Saloma, A. Saggaff, Arie Putra Usman, M. Tahir, N. Khalid
Science and technological developments in the material field have been currently dedicated to a super strong material potential based on nanotechnology. The super strong material can be created from the mixture of epoxy-resin polymer and SiO2 (silicon dioxide) nanoparticles. Polymers exist as a nanoparticle adhesive due to nano-SiO2, which possesses a high amorphic level, resulting in a stronger, more flexible, and stiffer combination than the current super strong material. The advantages of nanocomposite polymer using epoxy- resin and nano-SiO2 produce strong and light products with an easier production process, utilizing local materials that can improve the following material quality. This study used four material variations, namely P30, P35, P40, and P45, combined with nanoparticles at 0%, 1%, 2%, 3%, and 4%. Based on the results, the highest compressive strength level was found on the PNK 40 EH2:1N1 mixture at 53.18 MPa with 1627 kg/m3 weight density. From the X-Ray Diffraction (XRD) test results, the following mixture had the lowest amorphic phase, while Fourier Transform Infra-Red (FTIR) test results showed that the following mixture absorbed more hydrogen elements, and Scanning Electron Microscope (SEM) observation on the following material mixture had more organized particle distribution.
目前,材料领域的科技发展致力于以纳米技术为基础的超强材料潜力。这种超强材料可以由环氧树脂聚合物和二氧化硅纳米颗粒的混合物制成。聚合物以纳米颗粒粘合剂的形式存在,因为纳米二氧化硅具有高非晶水平,因此比目前的超强材料更坚固,更灵活,更坚硬。使用环氧树脂和纳米sio2的纳米复合聚合物的优点是生产坚固轻便的产品,生产过程更容易,利用当地材料可以提高以下材料质量。本研究使用了四种不同的材料,即P30、P35、P40和P45,分别与0%、1%、2%、3%和4%的纳米颗粒结合。结果表明,PNK 40 EH2:1N1混合料在53.18 MPa、重量密度1627 kg/m3时抗压强度最高。从x射线衍射(XRD)测试结果来看,下面的混合物具有最低的非晶相,而傅里叶变换红外(FTIR)测试结果表明,下面的混合物吸收了更多的氢元素,扫描电镜(SEM)观察到下面的材料混合物具有更有组织的颗粒分布。
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引用次数: 0
Life cycle of ceramic waste materials from the perspective of revenue and environmental management 从收益和环境管理的角度看陶瓷废料的生命周期
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2022.8.003
I. Normal, M. Setini
The production of ceramic creates scrap material that is often wasted. The aims of this study are to know the influence of size and material on scrap material and the role of accounting in managing the environment. The results show that product size and material used together have an effect on scrap material. Partial testing shows that only materials used have a positive and significant effect on the emergence of scrap materials. The accounting treatment is done by debiting Cash IDR 5,258,753.99 and crediting Work in Process-Raw Material Cost IDR 5,258,753.99. The cost of goods manufactured of ceramic products after accounting treatment for scrap material is lower than before. The selling price also decreased for the same product. The operating profit will increase IDR 5,013,038.64 (use original selling price) and decrease IDR 1,272,112.67 (use selling price after treatment for scrap material). The emergence of scrap material causes environmental problems. Environmental accounting overcomes this by removing scrap material from its place. The transfer is done by selling at a price of half the standard price. The proceeds from the sale are treated as a deduction from the cost of raw materials in an account in the Work in Process-Raw Materials Cost credit.
陶瓷生产过程中产生的废料常常被浪费掉。本研究的目的是了解尺寸和材料对废料的影响以及会计在管理环境中的作用。结果表明,产品尺寸和材料的共同使用对废料产生影响。局部试验表明,只有使用的材料对废料的出现有积极而显著的影响。会计处理是借记现金印尼盾5,258,753.99,贷记在制品-原材料成本印尼盾5,258,753.99。废旧材料会计处理后的陶瓷制品生产成本较前降低。同一产品的售价也下降了。营业利润将增加IDR 5,013,038.64(使用原价),减少IDR 1,272,112.67(使用废料处理后的售价)。废料的出现造成了环境问题。环境会计通过从原来的地方清除废料来克服这个问题。转让是通过以标准价格的一半出售来完成的。销售所得被视为在制品-原材料成本贷记账户中原材料成本的扣除。
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引用次数: 0
Orthotropic plates with dynamic vertical seismic load modeled as multi line 正交各向异性板的动力竖向地震荷载为多线模型
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.1.002
Toni Hartono Bagio, S. W. Alisjahbana, H. Darjanto, Najid Najid
Calculation plate floor concrete, using a static load which is a gravity load consisting of a live load and a dead load, with various of boundary conditions, floor slabs are orthotropic plate, and rarely account for dynamic loads due to vertical seismic loads, with other boundary conditions, such as Clamped, simply supported, ES (Elastic Support), ER (Elastic Restraint), and ESR (Elastic Support and Restraint). Analytical solution based on the Modified Bolotin Method to analyze floor slab under Vertical Peak Ground Acceleration (PGAv), the natural frequency solution based on auxiliary Levy’s type problems. Dynamic vertical seismic loads using multiline, first line at 0 < t < 0.5 is linear equation, second line at 0.05 < t < 0.15 is quadratic equation, third line 0.15 > t < 0.6 is sextic equation, last line, t > 0.6 is linear equation, vertical seismic load with two conditions far fault and near fault, multi-line equation are depending on (PGAv/g). A numerical example is given, for various boundary conditions, and far fault, translational stiffness (kx, ky) and rotational stiffness (cx ,cy), from the results of plate calculations due to dynamic vertical seismic loads with 5 types of edge support, ES (elastic support) is the best result.
计算楼板混凝土,采用静荷载,即由活荷载和恒荷载组成的重力荷载,具有各种边界条件,楼板为正交各向异性板,很少考虑由于垂直地震荷载而产生的动荷载,具有其他边界条件,如夹紧,简支,ES(弹性支撑),ER(弹性约束)和ESR(弹性支撑和约束)。基于改进Bolotin法分析楼板在垂直峰值地加速度作用下的解析解,基于辅助Levy型问题的固有频率解。竖向地震荷载采用多线法,第一行在0 < t < 0.5处为线性方程,第二行在0.05 < t < 0.15处为二次方程,第三行0.15 > t < 0.6处为六次方程,最后一行,t > 0.6处为线性方程,竖向地震荷载有远断层和近断层两种条件,多线方程均依赖于(PGAv/g)。给出了数值算例,在不同的边界条件下,远断层、平移刚度(kx, ky)和转动刚度(cx,cy),从5种边缘支承的竖向地震动力荷载作用下的板计算结果来看,ES(弹性支承)的结果最好。
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引用次数: 0
Thermoelastic micro-stretch solid immersed in an infinite inviscid fluid and subject to a rotation under two theories 在两种理论下,热弹性微拉伸固体浸入无限大的无粘流体中并受旋转影响
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.2.002
M. Othman, E. E. Eraki, Sarhan. Y. Atwa, Mohamed F. Ismail
This work is interested with a thermoelastic response in a micro-stretch half-space submerged in an unlimited non-viscous fluid under rotation, the medium is studied using the theory of Green-Naghdi (G-N III) and the model of three-phase-lag (3PHL). The governing equations are formulated in the context of G-N theory and the 3PHL model. Analytical solution to the problem is acquired by utilizing the normal mode method. The magnesium crystal element is utilized as an application to compare the predictions induced by rotation on microstretch thermoelastic immersed in an infinite fluid of G–N theory with those for the 3PHL model. Rotation has been noticed to have a major effect on all physical quantities. Comparisons were also made for three values of wave number b and three values of the real part frequency ω0.
本文利用Green-Naghdi理论(G-N III)和三相滞后(3PHL)模型研究了微拉伸半空间浸没在无限无粘性流体中的热弹性响应。控制方程是在G-N理论和3PHL模型的背景下制定的。利用正态模态法得到了问题的解析解。利用镁晶体单元,比较了G-N理论和3PHL模型中浸入无限流体的微拉伸热弹性材料的旋转预测结果。人们注意到旋转对所有物理量都有重大影响。并对波数b的三个值和实部频率ω0的三个值进行了比较。
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引用次数: 0
Experimental study of artificial lightweight aggregates using coal fly ash and epoxy resin 粉煤灰与环氧树脂合成人工轻质集料的试验研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.5.007
Ani Firda, A. Saggaff, Hanafiah Hanafiah, S. Saloma
A lack of natural aggregates in the future is unavoidable, which generates issues for building development. For many industries, natural resources constitute a significant source of revenue. As a result, light artificial aggregate is produced to anticipate the decreasing source of natural aggregate. Production of artificial geopolymer aggregates, fly ash from the burning of coal has been proposed. This paper investigates the optimal proportion of epoxy resin and coal fly ash-based synthetic aggregates. The artificial aggregates are produced following specific gravity and compressive strength standards that may be used as a component of lightweight structural concrete (LWC). The production polymer lightweight aggregate (PLA) comes from a combination of coal fly ash and epoxy resin. The results show that PLA 50:50 to PLA 74:26 can be used for 6 hours to make structural concrete with a strength of more than 17 MPa. PLA 80:20 could achieve compressive strength with the range of 7-17 MPa. PLA 84:16 achieves a compressive strength range of 0.35 to 7 MPa and is utilized as a non-structural element. However, the flexural strength values in concrete LWC 70:30 and LWC 80:20 are higher, at 46.1% and 7.63%, respectively.
未来自然骨料的缺乏是不可避免的,这给建筑发展带来了问题。对许多工业来说,自然资源是收入的重要来源。因此,生产轻质人工骨料,以预测天然骨料来源的减少。提出了利用煤燃烧粉煤灰生产人工地聚合物骨料的方法。研究了环氧树脂与粉煤灰基合成骨料的最佳配比。人造骨料是按照比重和抗压强度标准生产的,可以用作轻质结构混凝土(LWC)的组成部分。高分子轻骨料(PLA)是由粉煤灰和环氧树脂混合而成。结果表明,PLA 50:50 ~ PLA 74:26的掺量可使结构混凝土的强度达到17mpa以上。PLA 80:20可达到7-17 MPa的抗压强度。PLA 84:16达到0.35到7 MPa的抗压强度范围并且被用作非结构元件。而LWC 70:30和LWC 80:20的混凝土抗弯强度值更高,分别为46.1%和7.63%。
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引用次数: 0
A study of the shear strength properties of expansive soil treated with fly ash admixture 粉煤灰掺合料处理膨胀土抗剪强度特性研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.7.003
J. K. Naik, D. Bagal, P. K. Muduli
The behavior of clay minerals in expansive soils causes them to exhibit shrink-swell characteristics, making them unsuitable for engineering purposes in their natural state. To address this problem, researchers conducted direct shear experiments using fly ash as an admixture and black cotton soil as an expanding soil to explore the strength parameter. The experiments were conducted with varying amounts of fly ash ranging from 2% to 20%. Two arrangements of test series were made, and in the principal series, tests were made utilizing five unique densities and comparing dampness contents. The outcomes showed that the point of inside grating and union expanded directly up to the ideal dampness content and most significant dry thickness before diminishing. The subsequent series showed that the end of inward rubbing grew straightly with the expansion of fly debris admixture, yet attachment reduced after 10% admixture. The decrease in shear strength was because of the diminished passion, as the fly debris' cohesionless attributes took over as the admixture rate increased above 10%. Based on these findings, adding fly ash in small quantities to black cotton soil is recommended to avoid weakening it.
膨胀土中粘土矿物的性质使其表现出收缩膨胀特性,使其在自然状态下不适合工程用途。针对这一问题,研究人员以粉煤灰为外加剂,黑棉土为膨胀土进行直剪试验,探索其强度参数。试验采用了2%至20%不等的粉煤灰。试验系列有两种安排,在主系列中,利用五种独特的密度进行试验,并比较湿度含量。结果表明,内格栅和结合点在减小之前,直接膨胀到理想的湿含量和最显著的干厚度。随后的系列分析表明,随着掺量的增加,向内摩擦的末端呈直线增长,掺量达到10%后,附着量减小。抗剪强度的下降是由于掺量超过10%后,蝇屑的无黏结性取代了抗剪强度的降低。在此基础上,建议在黑棉土中添加少量粉煤灰,以避免黑棉土变弱。
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引用次数: 0
Comparison of different supervised machine learning algorithms for bead geometry prediction in GMAW process 不同有监督机器学习算法在GMAW过程中头部几何形状预测中的比较
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2022.12.003
T. Saeheaw
Gas Metal Arc Welding (GMAW) is an extensively implemented arc welding process through the control of input process parameters and the metal from the filler wire. Despite its popular use in various industries, the complex interrelationship between the actual bead and the varying welding parameters makes it challenging to predict appropriate bead geometries via mathematical modeling in a continually changing welding process. In this study, the Regression Learner App was used to compare the performance of supervised Machine Learning (ML) predictive models comprising the Linear Regression (LR), Regression Tree (RT), Support Vector Machine (SVM), Ensembles of Tree (ET), Gaussian Process Regression (GPR), and Artificial Neural Network (ANN) using GMAW dataset. The dataset was scaled and normalized at a range of -1 to +1 to facilitate the visualization of the variation effect. The wire feed speed, voltage, weld velocity, unmelted wire length, and melted wire volume were considered as the input parameters to predict the bead geometry. In addition, the five-fold cross-validation was employed to avoid overfitting and poor generalization. Finally, statistical indicators, namely the Coefficient of Determination (R2), Root Mean Squared Error (RMSE), and Mean Absolute Error (MAE), were performed on all developed models to evaluate their performance. Thus, the fine tree and ANN models achieved the highest prediction accuracies of 88–91%, signifying their potential use in future research. In short, the present study demonstrated the performance of various supervised ML algorithms for bead geometry prediction, which would assist the selection of appropriately supervised ML algorithms in future studies.
气体保护金属电弧焊(GMAW)是一种通过控制输入工艺参数和填充焊丝中的金属而得到广泛应用的电弧焊工艺。尽管它在各种行业中广泛使用,但实际焊头与变化的焊接参数之间的复杂相互关系使得在不断变化的焊接过程中通过数学建模预测适当的焊头几何形状具有挑战性。在这项研究中,回归学习者应用程序使用GMAW数据集比较了由线性回归(LR)、回归树(RT)、支持向量机(SVM)、树的集合(ET)、高斯过程回归(GPR)和人工神经网络(ANN)组成的监督机器学习(ML)预测模型的性能。数据集在-1到+1的范围内进行缩放和归一化,以方便变化效果的可视化。将送丝速度、电压、焊接速度、未熔化丝长度和熔化丝体积作为预测焊头几何形状的输入参数。此外,为了避免过拟合和泛化不良,采用了五重交叉验证。最后,通过统计指标,即决定系数(R2)、均方根误差(RMSE)和平均绝对误差(MAE)对所有开发的模型进行评估。因此,精细树和人工神经网络模型达到了88-91%的最高预测精度,这表明它们在未来的研究中具有潜在的应用前景。简而言之,本研究展示了各种监督机器学习算法在头部几何形状预测中的性能,这将有助于在未来的研究中选择适当的监督机器学习算法。
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引用次数: 1
A study on the effect of thickness and spherical diagonal for LYP Infill Plate of shear walls 厚度和球面对角线对LYP剪力墙填充板受力影响的研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2022.11.003
M. Mohammadiasl, A. Baghban, P. Beiranvand, H. Babaali
One of the most significant parameters which should be considered by all engineers is improving structures’ strength subjected to lateral load. Steel shear wall whose duty is to affect lateral load (wind and earthquake) is a wall which consists of shear part. Application of low yield point (LYP) steel in shear walls allows the employment of moderate and/or stocky infill plates with low yielding and high buckling capacities, which can result in enhanced buckling stability, serviceability, and energy dissipation capacity of such systems. Infill LYP plate is used to improve shear wall behavior which leads to enhancement of stiffness. In the present research, infill plate with spherical appendages is applied, and its impact on plate stiffness, cyclic behavior and energy absorption are investigated. The spherical diameter has been chosen respectively 10 and 20 cm distributed with two patterns (diagonal and plus form). The best performance is for a LYP plate with a 10 cm spherical diagonal pattern.
提高结构在侧向荷载作用下的强度是所有工程师应该考虑的最重要的参数之一。钢剪力墙是由剪力部分组成的墙体,其作用是影响侧向荷载(风荷载和地震荷载)。低屈服点(LYP)钢在剪力墙中的应用允许使用中等和/或结实的填充板,这些板具有低屈服和高屈曲能力,这可以增强此类系统的屈曲稳定性、适用性和能量耗散能力。采用填充LYP板改善剪力墙性能,提高剪力墙刚度。本文采用球形附件填充板,研究了其对板刚度、循环性能和吸能的影响。球径分别为10 cm和20 cm,分布有两种模式(对角线和加号形式)。性能最好的是具有10厘米球形对角线图案的LYP板。
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引用次数: 0
The effect of stacking sequence and fiber orientation on tensile and flexural strength of fiber reinforced composite fabricated by VARTM process 叠层顺序和纤维取向对VARTM工艺制备的纤维增强复合材料拉伸和弯曲强度的影响
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2022.9.001
H. Patel, H. Dave
In this study, Carbon, Glass, and Aramid fiber reinforced composite and their hybridized forms were fabricated using five different stacking sequences of the fabrics. Using the Vacuum Assisted Resin Transfer Molding (VARTM) procedure, epoxy resin was injected into these fabrics and allowed to cure at room temperature. From these five stacking sequences, a standard specimen with four different orientations viz. 0/90°, 15/75°, 30/60°, 45/-45° orientations were obtained using the Abrasive Water Jet Machining(AWJM) Process. The influence of stacking order and fiber orientation on tensile and flexural properties of composite was investigated. From the result of tensile testing, the highest and lowest tensile strength values were observed for neat carbon fiber reinforced composite at 0/90° orientation and at 45/-45° orientation respectively. The highest flexural strength was achieved in a hybrid combination of two layers of carbon, glass and aramid fabric for 0/90° whereas the lowest flexural strength was found in glass reinforced composite for the 45/-45° orientation.
在本研究中,碳、玻璃和芳纶纤维增强复合材料及其杂化形式通过织物的五种不同的堆叠顺序制备。使用真空辅助树脂传递成型(VARTM)工艺,将环氧树脂注入这些织物中,并在室温下固化。利用磨料水射流加工(AWJM)工艺,从这五种堆叠顺序中获得了四种不同取向(0/90°、15/75°、30/60°、45/-45°)的标准试样。研究了层序和纤维取向对复合材料拉伸和弯曲性能的影响。拉伸试验结果表明,纯碳纤维增强复合材料的拉伸强度在0/90°取向和45/-45°取向时最高和最低。在0/90°方向上,两层碳、玻璃和芳纶织物的混合组合具有最高的抗弯强度,而在45/-45°方向上,玻璃增强复合材料的抗弯强度最低。
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引用次数: 0
期刊
Engineering Solid Mechanics
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