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Prototype production and investigation of mechanical properties of leaf springs used in air suspension systems 空气悬架用钢板弹簧的原型制作及力学性能研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.7.004
Dilşad Akgümüş Gök
Leaf springs are machine elements that provide safety and driving comfort by storing the energy caused by the loads coming to the chassis and transport elements depending on the road conditions. Leaf springs are suspension elements commonly used particularly in heavy commercial vehicles. In this study, prototype leaf spring production was realized by forming the metal sheet and making heat treatments. Residual stress analysis, hardness, bending and strain gauge measurements were performed to examine the mechanical properties of the leaf spring produced. After the applied tempering process, the leaf spring microstructure was examined.
钢板弹簧是一种机器元件,它通过储存来自底盘和运输元件的负载所产生的能量,根据路况提供安全性和驾驶舒适性。钢板弹簧是一种常用的悬架元件,特别是在重型商用车中。在本研究中,通过成形金属板材并进行热处理,实现了钢板弹簧的原型生产。进行了残余应力分析、硬度、弯曲和应变测量,以检查所生产的钢板弹簧的力学性能。经回火处理后,对钢板弹簧的微观组织进行了检测。
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引用次数: 0
Fracture mechanics of cellular structures: past, present, and future directions 细胞结构的断裂力学:过去、现在和未来的方向
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2022.11.004
B. Shahbazian, M. Mirsayar
This review article aims to provide a greater understanding of on-going research in fracture behavior of additively manufacturable microcellular structures. Despite growing recent investigations in the mechanics of microcellular structures, predominantly on their constitutive behavior and structural optimization, understanding the fracture behavior is still in its infancy, particularly for functionally patterned microcellular structures. While presenting a comprehensive review of the past and current research activities, this paper discusses potential future directions that are necessary to fully cover unexplored areas in this field.
这篇综述文章的目的是提供一个更好的理解正在进行的研究在增材制造的微细胞结构的断裂行为。尽管最近对微细胞结构力学的研究越来越多,主要是关于它们的本构行为和结构优化,但对断裂行为的理解仍处于起步阶段,特别是对功能模式微细胞结构的理解。在对过去和目前的研究活动进行全面回顾的同时,本文讨论了充分覆盖该领域未开发领域所必需的潜在未来方向。
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引用次数: 4
An overview of the role of composites in the application of lightweight body parts and their environmental impact: Review 复合材料在轻量化车身部件应用中的作用及其对环境的影响综述
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.5.002
M. Shiferaw, Asmamaw Tegegne, Assefa Asmare, Teshome Mulatie, Samuel Tesfaye
The purpose of this overview is to discover materials commonly used in the automotive industry and provide an overview of optimized composites to reduce weight, cost, fuel consumption and CO2 emissions. The cost of carbon fiber, Al and Mg lightweight composites is much higher than conventional materials. It is therefore important for research and development in the area of reducing costs, increasing recyclability, enabling integration and maximizing the fuel economy benefits of automobiles. In order to meet these characteristics, natural fibers have better properties and, in addition to being environmentally friendly, will become the material of choice for the future automotive industry. Composites can reduce weight by 10-60%. Researchers are already working with bio composites, investigating not only the economic aspects, but also the properties and associated manufacturing processes for environmentally friendly transportation and CO2 reduction.
本概述的目的是发现汽车工业中常用的材料,并提供优化复合材料的概述,以减少重量,成本,燃料消耗和二氧化碳排放。碳纤维、铝和镁轻质复合材料的成本远远高于传统材料。因此,在降低成本、提高可回收性、实现一体化和最大限度地提高汽车燃油经济性方面的研究和开发非常重要。为了满足这些特点,天然纤维具有更好的性能,除了环保外,还将成为未来汽车工业的首选材料。复合材料可以减轻10-60%的重量。研究人员已经在研究生物复合材料,不仅研究其经济方面,还研究其性能和相关的制造工艺,以实现环保运输和减少二氧化碳排放。
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引用次数: 0
Hot workability characteristics of two A335 P92 steels for power plant application: A comparative study 两种电厂用a335p92钢热加工性能的比较研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.2.001
J. Obiko, L. Chow, D. Whitefield, M. Bodunrin
The article reports on the workability of two P92 steels having a chromium content of 8.29 and 9.48 wt%. Constitutive equations were used to calculate material parameters describing the hot deformation flow stress. Hot deformation tests were conducted using the Gleeble® 3500 thermomechanical facility. Test conditions were: temperature of 850-1000°C and strain rate of 0.1-10s-1 to a strain of 0.5. The flow stress curve results show that dynamic recovery was the only softening mechanism. A comparative study of the two steels revealed that Cr content had a marginal significance on the flow stress behaviour. Constitutive analysis results of the material parameters were: a stress exponent of 9.0 (P92-A), and 11.0 (P92-B), while the activation energy was 369 kJmol-1 (P92-A), and 472 kJmol-1 (P92-B). A brief explanation of the material parameter results is in this article. A flow stress model was developed to predict the flow stress behaviour of the two P92 steels investigated. The results show that the model accurately predicts the flow stress at all the deformation conditions applied. The statistical parameters showed a good correlation between the predicted and the experimental data. Therefore, this model can be used to develop metal forming schedules for industrial applications.
本文报道了两种铬含量分别为8.29和9.48 wt%的P92钢的加工性。采用本构方程计算描述热变形流应力的材料参数。热变形试验使用Gleeble®3500热机械设备进行。试验条件为:温度850-1000℃,应变速率0.1-10s-1至应变0.5。流变应力曲线结果表明,动态恢复是唯一的软化机制。两种钢的对比研究表明,Cr含量对流动应力行为具有边际意义。材料参数的本构分析结果为:应力指数为9.0 (P92-A)和11.0 (P92-B),活化能为369 kJmol-1 (P92-A)和472 kJmol-1 (P92-B)。本文对材料参数结果作了简要说明。建立了流动应力模型来预测所研究的两种P92钢的流动应力行为。结果表明,该模型能准确地预测各种变形条件下的流变应力。统计参数表明,预测值与实验值具有良好的相关性。因此,该模型可用于制定工业应用的金属成形时间表。
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引用次数: 0
Analysis of the dynamics of changes in landscape ecological structure using geographic information system (GIS) technology in Badung regency, Bali 利用地理信息系统(GIS)技术分析巴厘巴东地区景观生态结构的动态变化
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.6.002
I. Made, Agus Aryawan, S. A. Paturusi, Wayan Nuarsa, I. Wayan, Budiarsa Suyasa
The development of land use in Badung Regency in the period 2013-2021 has an impact on changes in the ecological structure of the landscape. Changes in the ecological structure of the landscape occur in the three parameters, namely patch, matrix and corridor, which are indicated by changes in the area and function of the three parameters. The addition of matrix area in the settlement land use class and golf course patches causes changes in the area of the matrix of mixed gardens, rice fields and mangroves as well as corridors of non-volcanic coastal sand that dominantly have ecological functions. The objectives to be achieved in this study are to analyze the dynamics of changes in the ecological structure of the landscape caused by land use development in Badung Regency. The dynamics of changes in the ecological structure of the landscape due to large-scale changes is a driving factor in the deviation of spatial utilization and a decrease in the quality of the environment in Badung Regency. The research concluded that landscape ecology analysis is an important aspect in the development of regional zones in Badung Regency that takes into account the principles of sustainable development. This research found a new formulation in the analysis of ecological zone development that integrates the landscape ecology approach with the spatial approach and regional approach. The ecological zones of Badung Regency are grouped into 4 (four), namely: very high ecological zone, high ecological zone, medium ecological zone and low ecological zone.
巴东县2013-2021年土地利用的发展对景观生态结构的变化产生了影响。景观生态结构的变化发生在斑块、基质和廊道三个参数上,通过三个参数的面积和功能变化来表示。在聚落土地利用类和高尔夫球场斑块中增加基质面积,导致以生态功能为主的混合花园、稻田、红树林基质和非火山滨海沙廊道面积发生变化。本研究的目标是分析巴东县域土地利用开发引起的景观生态结构变化的动态。大尺度变化导致的景观生态结构的动态变化是造成巴东县域空间利用偏差和环境质量下降的驱动因素。研究认为,景观生态学分析是巴东县域区域开发的一个重要方面,它考虑了可持续发展的原则。本研究提出了景观生态学方法与空间方法、区域方法相结合的生态区发展分析新思路。巴东摄政的生态区分为4个(4),即:极高生态区、高生态区、中等生态区和低生态区。
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引用次数: 0
Elastic properties evaluation of banana-hemp fiber-based hybrid composite with nano-titanium oxide filler: Analytical and Simulation Study 纳米氧化钛填充的香蕉-大麻纤维基复合材料弹性性能评价:分析与模拟研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.7.001
Tanvi Saxena, V. Chawla
In recent years, nano-filler-based hybrid composites have gained significant attention from the research community; The nano-filler-based hybrid composites can have potential applications in numerous sectors. Nano-fillers are bringing a leading development in material science and natural fibers-based composites. The present study considers the impact of various weight percentages of nano-titanium oxide (NTiO2) fillers (2%, 4%, and 6%) on the elastic features of novel hybridized banana-hemp fiber-reinforced epoxy composites. The proposed composite is analyzed for its elastic properties like longitudinal and transverse elastic modulus, axial Poisson's ratio, and axial shear modulus using homogenized micromechanical models, namely, Mori-Tanaka (M-T) model, Generalized self-consistent (G-SC) model and Modified Halpin-Tsai (M-HTS) model. The composite is modeled using one layer of banana fiber, one layer of NTiO2 and epoxy, and one layer of hemp fiber. All three layers of the composite are arranged in the sequence of banana fiber at 450, a layer of NTiO2 and epoxy at 00, and hemp fiber at 450. The proposed composite's vector sum deformation and strength are examined by employing the ANSYS APDL application. The results obtained in this study are compared with the experimental work mentioned in the literature. The composite reinforced with six weight% NTiO2 has the highest mechanical strength, and the modified Halpin-Tsai (M-HTS) model is the most effective in calculating the elastic features of the proposed composite. In addition to the above, the hybridization effect for the proposed composite is also estimated to analyze the tensile failure strain of banana and hemp fiber in the proposed hybrid composite structure.
近年来,纳米填料基混杂复合材料受到了研究界的广泛关注。纳米填料基混杂复合材料在许多领域都有潜在的应用前景。纳米填料带来了材料科学和天然纤维基复合材料的领先发展。本研究考虑了不同重量百分比的纳米氧化钛(NTiO2)填充剂(2%、4%和6%)对新型杂交香蕉-大麻纤维增强环氧复合材料弹性特性的影响。采用Mori-Tanaka (M-T)模型、Generalized self-consistent (G-SC)模型和Modified Halpin-Tsai (M-HTS)模型对复合材料的纵向和横向弹性模量、轴向泊松比和轴向剪切模量等弹性性能进行了分析。该复合材料由一层香蕉纤维、一层NTiO2和环氧树脂以及一层大麻纤维组成。复合材料的所有三层按顺序排列,香蕉纤维在450,NTiO2和环氧树脂层在00,大麻纤维在450。采用ANSYS APDL软件对复合材料的变形和强度矢量和进行了分析。本研究的结果与文献中提到的实验工作进行了比较。添加6% NTiO2的复合材料具有最高的机械强度,修正的Halpin-Tsai (M-HTS)模型是计算复合材料弹性特性最有效的模型。除此之外,还对所提出的复合材料的杂交效应进行了估计,分析了所提出的混杂复合材料结构中香蕉纤维和大麻纤维的拉伸破坏应变。
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引用次数: 0
Numerical analysis of stiffened plates subjected to transverse uniform load through the constructal design method 用结构设计方法对受横向均布荷载作用的加筋板进行数值分析
Q2 Materials Science Pub Date : 2022-01-01 DOI: 10.5267/j.esm.2021.9.001
V. Pinto, L. Rocha, E. D. Santos, L. Isoldi
When it comes to engineering, high performance is always a desired goal. In this context, regarding stiffened plates, the search for better geometric configurations able to minimize the out-of-plane displacements become interesting. So, this study aimed to analyze several stiffened plates defined by the Constructal Design Method (CDM) and solved through the Finite Element Method (FEM) using the ANSYS® software. After that, these plates are compared among each other through the Exhaustive Search (ES) technique. To do so, a non-stiffened rectangular plate was adopted as reference. Then, a portion of its steel volume was converted into stiffeners through the ϕ parameter, which represents the ratio between the volume of the stiffeners and the total volume of the reference plate. Taking into consideration the value of ϕ = 0.3, 75 different stiffened plates arrangements were proposed: 25 with rectangular stiffeners oriented at 0°; 25 with rectangular stiffeners oriented at 45° and 25 with trapezoidal stiffeners oriented at 0°. Maintaining the total volume of material constant, it was investigated the geometry influence on the maximum deflection of these stiffened plates. The results have shown trapezoidal stiffeners oriented at 0° are more effective to reduce the maximum deflections than rectangular stiffeners also oriented at 0°. It was also observed that rectangular stiffeners oriented at 45° presented the smallest maximum deflections for the majority of the analyzed cases, when compared to the trapezoidal and rectangular stiffeners oriented at 0°.
当涉及到工程时,高性能总是一个理想的目标。在这种情况下,关于加强板,寻找更好的几何结构,能够最小化面外位移变得有趣。因此,本研究旨在分析几种由结构设计方法(CDM)定义的加筋板,并利用ANSYS®软件通过有限元法(FEM)进行求解。然后,通过穷举搜索(ES)技术对这些板块进行比较。为此,采用非加筋矩形板作为参考。然后,通过φ参数将其部分钢材体积转换为加强筋,φ参数表示加强筋体积与基准板总体积的比值。考虑到φ = 0.3,提出了75种不同的加筋板布置方式:25种矩形加筋板取向为0°;25具有定向45°的矩形加强筋和25具有定向0°的梯形加强筋。在保持材料总体积不变的情况下,研究了几何形状对加筋板最大挠度的影响。结果表明,0°方向的梯形加强筋比同样为0°方向的矩形加强筋更能有效地减小最大挠度。还观察到,与面向0°的梯形和矩形加强筋相比,面向45°的矩形加强筋在大多数分析情况下呈现最小的最大挠度。
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引用次数: 1
Comparison between structural configurations designed by steel shear wall, moment resistant frame and X shape bracing systems 钢剪力墙、抗弯矩框架和X形支撑体系设计结构形式的比较
Q2 Materials Science Pub Date : 2022-01-01 DOI: 10.5267/j.esm.2022.2.002
M. Gholami, Mehrdad Dorj, P. Beiranvand, P. J. Haghighatpour, Aref Azamigila
Nowadays, in order to increase construction of tall structures, the importance of choosing optimum systems, with a huge energy absorption capacity against wind and earthquake loads, has been widely considered. Since four decades ago, steel shear walls had been used as a stiff and high performance lateral system. This study is about the effect of concrete filled steel tubes (CFT) columns as vertical boundary elements of steel shear wall on seismic behavior of steel structures. Due to do this, three 10-storey steel structures, with similar plans and lateral load career systems of steel shear wall, coinciding X-bracing, and moderate steel frame were analyzed by means of non-linear, time-history method through SAP2000 software, and the results of roof displacement of them were compared with each other. Also after validating a two-storey, single-span frame sample with steel shear walls and CFT columns, 3 single-storey structures were analyzed by means of hysteresis and pushover, through ABAQUS software. The results of this study showed that a shear wall system presents suitable stiffness, resistance and ductility in comparison with other lateral bearing systems.
目前,为了增加高层结构的建设,选择具有巨大的抗风、抗震吸能能力的优化体系的重要性已被广泛考虑。自四十年前以来,钢剪力墙一直被用作刚性和高性能的横向体系。本文研究了钢管混凝土柱作为钢剪力墙竖向边界单元对钢结构抗震性能的影响。为此,通过SAP2000软件,采用非线性时程法对3个10层钢结构进行了分析,并对3个10层钢结构的顶板位移结果进行了比较。3个10层钢结构具有相似的平面和横向荷载职业体系:钢剪力墙、x型支撑、中等钢框架。在对钢剪力墙和CFT柱的两层单跨框架进行验证后,通过ABAQUS软件对3个单层结构进行了滞回和推覆分析。研究结果表明,与其他横向承载体系相比,剪力墙体系具有合适的刚度、阻力和延性。
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引用次数: 0
Effect of an edge crack on stress concentration around hole surrounded by functionally graded material layer 边缘裂纹对功能梯度材料层包围孔周围应力集中的影响
Q2 Materials Science Pub Date : 2022-01-01 DOI: 10.5267/j.esm.2022.6.005
Vikas Goyat, S. Verma, R. K. Garg
The present work aims to investigate the effect of an edge crack on the stress concentration around the circular hole surrounded by Functionally Graded Material (FGM) in an infinite plate subjected to uniaxial tensile load. The numerical investigation has been carried out using Extended Finite Element Method (XFEM). Two cases have been analysed in this work, i.e. the whole plate made up of radial FGM and homogeneous material plate having radial FGM layer around the hole. Young’s modulus of FGM varies according to exponential and power law function. The relations of stress intensity factor (SIF) and stress concentration factor (SCF) with normalised crack length, Young’s modulus ratio, FGM layer thickness and power law index have been presented. It has been observed that the FGM layer case has low SCF around hole than FGM plate case in presence of an edge crack.
本文研究了受单轴拉伸载荷作用的无限板中,边缘裂纹对功能梯度材料(FGM)包围的圆孔周围应力集中的影响。采用扩展有限元法(XFEM)进行了数值研究。本文分析了两种情况,即整个板由径向FGM组成和均匀材料板在孔周围有径向FGM层。女性生殖器切割的杨氏模量按指数和幂律函数变化。给出了应力强度因子(SIF)和应力集中因子(SCF)与归一化裂纹长度、杨氏模量比、FGM层厚度和幂律指数的关系。观察到,在边缘裂纹存在的情况下,FGM层情况下孔周围的SCF比FGM板情况低。
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引用次数: 4
The effect of aluminum interlayer on weld strength, microstructure analysis, and welding parameters optimization in resistance spot welding of stainless steel 316L and Ti6Al4V titanium alloy 不锈钢316L与Ti6Al4V钛合金电阻点焊中铝夹层对焊缝强度的影响、显微组织分析及焊接参数优化
Q2 Materials Science Pub Date : 2022-01-01 DOI: 10.5267/j.esm.2022.1.002
I. Taufiqurrahman, T. Ginta, Azlan Ahmad, M. Mustapha, I. Fatmahardi, I. Shozib
Stainless steel (SS) and Titanium alloy (Ti) are the most commonly used materials in many industrial fields such as the automotive and aerospace industry. Stainless steel has good corrosion resistance and titanium alloy has an extremely lightweight characteristic. The combination of both materials has become a tremendous innovation in the industrial sector. Resistance spot welding which has commonly applied in many industrial fields is a good consideration to join these two dissimilar materials due to the high efficiency that could be achieved by using this method. However, the way of joining these dissimilar materials should be carefully considered due to the significant difference in mechanical properties between SS and Ti. In the present study, 3 mm of SS316L and Ti6Al4V sheets were joint under the resistance spot welding method with an aluminum interlayer. The optimized welding parameters were provided under the Taguchi method L9 orthogonal array along with the mechanical properties’ investigation. The optimum welding parameters were 11 kA of weld current, 30 Cycles of welding time, and 5 kN of electrode force which produced 8.83 kN tensile-shear load of the joint. The mechanical structure analysis shows the different morphology between stainless steel and titanium interfaces and the intermetallic compound layer was formed on the SS/Al and Al/Ti interfaces. The EDX analysis shows the atomic diffusion-reaction on the application of aluminum as an interlayer on the SS/Ti joint.
不锈钢(SS)和钛合金(Ti)是汽车和航空航天工业等许多工业领域最常用的材料。不锈钢具有良好的耐腐蚀性,钛合金具有极轻的特性。这两种材料的结合已经成为工业领域的巨大创新。电阻点焊在许多工业领域中都得到了广泛的应用,由于使用这种方法可以获得很高的效率,因此它是连接这两种不同材料的一个很好的考虑。然而,由于SS和Ti之间的力学性能存在显著差异,因此应仔细考虑这些不同材料的连接方式。本研究将3mm的SS316L板材与Ti6Al4V板材采用带铝中间层的电阻点焊方法连接。采用田口法L9正交阵列给出了优化后的焊接参数,并对其力学性能进行了研究。最佳焊接参数为焊接电流11 kA,焊接时间30个循环,电极力5 kN,焊接接头产生8.83 kN的拉伸剪切载荷。力学结构分析表明,不锈钢和钛界面形貌不同,在SS/Al和Al/Ti界面上形成了金属间化合物层。EDX分析表明,在SS/Ti接头上应用铝作为中间层发生了原子扩散反应。
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引用次数: 1
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Engineering Solid Mechanics
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