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An investigation on mechanical properties of 3D pen fused zones for additive manufactured parts 增材制造零件三维笔焊区力学性能研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.3.003
Senthil Maharaj Ramesh Kennedy, R. Robert, P. Seenikannan, Vasanthanathan Arunachalam, K. Amudhan
Additive manufacturing has been one of the most used techniques in the recent years because of its capabilities to fabricate complex structures as required by customer and industrial need from a 3D computer-aided design model without the usage of any tooling, dies and heavy machinery makes it a step ahead in the present manufacturing techniques. In the current study the author’s focus on the welding or joining of additive manufactured Polylactic acid (PLA) parts made by Fused Deposition Modeling (FDM). There are several techniques for welding these additive manufactured parts. This study mainly focuses on the joining of 3D printed PLA parts using a 3D pen and investigations on its mechanical properties experimentally. It is a very cheap and effective technique when compared to the other welding methods. This could overcome the drawback of small bed size in most 3D printers by joining smaller parts and it can also be used for repairing the defects caused during the 3D printing. Moreover the experimental testing of the mechanical properties also confirmed that the tensile, flexural and impact strength of 3D pen welded specimens retrieved above 70% of the strength to the original PLA specimen proving it to be a very effective method.
近年来,增材制造已经成为最常用的技术之一,因为它能够根据客户和工业需求从3D计算机辅助设计模型中制造复杂的结构,而无需使用任何工具,模具和重型机械,使其在当前的制造技术中领先一步。在目前的研究中,作者的重点是用熔融沉积建模(FDM)制造的添加剂制造的聚乳酸(PLA)零件的焊接或连接。焊接这些增材制造的零件有几种技术。本文主要研究了3D打印PLA零件的3D笔连接,并对其力学性能进行了实验研究。与其他焊接方法相比,它是一种非常便宜和有效的技术。这可以通过连接较小的部件来克服大多数3D打印机的小床尺寸的缺点,也可以用于修复3D打印过程中产生的缺陷。此外,力学性能的实验测试也证实了三维笔焊试样的拉伸、弯曲和冲击强度恢复到原始PLA试样强度的70%以上,证明了该方法是非常有效的。
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引用次数: 2
On the possibility of implementing a simple shear in the cross-section of metal materials during caliber rolling 在口径轧制过程中,在金属材料横截面上实现简单剪切的可能性
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.3.004
Maxat Abishkenov, Z. Ashkeyev, K. Nogaev, Yerbol Bestembek, Kuathan Azimbayev, Ilgar Tavshanov
The article analyzes the stress-strain state in the zone of plastic deformation during special caliber rolling. The principle of caliber rolling technology is described, which makes it possible to combine shear and compression deformations in the cross-section of metals, alloys, and metal-matrix composites. The analysis results of stresses and strains during shear rolling in a diamond pass, which included compressive strains that had not been considered in previous studies, revealed that localization or point inversion of stresses and strains is observed in the plastic deformation zone. Stress and strain are localized along the minor and major diagonals of the diamond pass.
分析了特口径轧制过程中塑性变形区的应力-应变状态。介绍了口径轧制技术的原理,该技术使金属、合金和金属基复合材料的剪切变形和压缩变形结合在一起成为可能。对金刚石孔道剪切轧制过程的应力应变分析结果表明,在塑性变形区存在应力应变局部化或点反转现象,其中包括以往研究未考虑的压应变。应力和应变沿金刚石孔道的主要对角线和次要对角线分布。
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引用次数: 0
Investigating the fracture toughness of the self compacting concrete using ENDB samples by changing the aggregate size and percent of steel fiber 通过改变骨料粒径和钢纤维掺量,研究了自密实混凝土的断裂韧性
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.7.006
S. Mousavi, Mohammad Ghasemi, M. Dehghani
In reality, concrete structures are normally under various loadings, and results of different studies have shown that cracks in these structures and their materials, due to their nature as well as the loading type, do not develop along the crack plane (pure mode I); rather, they expand under mixed modes, making the crack growth studies under these modes a very important issue. In the crack growth phenomenon, the fracture toughness is a very effective parameter usually calculated by ENDB samples because they are easy to handle. In this study, several samples were made by changing the maximum aggregates size (dmax = 9.5, 12.5 & 19 mm) and the amount of hooked-end steel fibers (SF = 0.1, 0.3 & 0.5%), and tested under different loading modes (pure/mixed modes I and III) using the strain control jack device. According to the results, the lowest fracture toughness belonged to pure mode III, aggregates with dmax = 12.5 mm performed better in the self-compacting concrete reinforced with steel fiber, Also, the results show that the increasing trend of steel fibers does not have a positive effect on the fracture toughness performance.
在现实中,混凝土结构通常承受各种荷载,不同的研究结果表明,这些结构及其材料的裂缝,由于其性质和荷载类型,不沿裂缝面发展(纯I型);相反,它们在混合模式下扩展,使得在这些模式下的裂纹扩展研究成为一个非常重要的问题。在裂纹扩展现象中,断裂韧性是一个非常有效的参数,通常由ENDB试样计算,因为它易于处理。在本研究中,通过改变最大骨料粒径(dmax = 9.5、12.5和19 mm)和钩端钢纤维用量(SF = 0.1、0.3和0.5%),制作了几个样品,并使用应变控制千顶装置在不同的加载模式(纯/混合模式I和III)下进行了测试。结果表明,最低断裂韧性属于纯III型,dmax = 12.5 mm骨料在钢纤维增强自密实混凝土中表现较好,且钢纤维的增加趋势对断裂韧性性能没有积极影响。
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引用次数: 2
Fracture toughness evaluation of zeolite/polyurethane-filled woven panels 沸石/聚氨酯填充编织板断裂韧性评价
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.1.005
H. Safari, M. Karevan, H. Nahvi
Recently, due to their extraordinary strength-to-weight ratio and multi-functional applications, three-dimensional woven fiberglass sandwich structures have become a well-received topic by researchers and manufacturers. Nevertheless, using light and foam absorber materials as injected fillers within sandwich cores can improve their overall mechanical performance and, in particular, their fracture toughness behavior. This study evaluates the fracture toughness of three-dimensional woven fiberglass sandwich panels filled with natural nano-structured zeolite/polyurethane foams injected between their parallel panels. The Single-Edge Notched Bend test was carried out to understand the effect of the injected foam on the mode-I fracture toughness response. It is demonstrated that the polyurethane foam reinforced with natural nano-structured zeolite particles highly improved the fracture toughness of sandwich core panels. It was found that the presence of vertical glass yarns within the sandwich panel gallery resulted in a significantly higher toughness compared with typical sandwich panels of no reinforcing vertical columns confirmed by the crack propagation and observed failure mode. The SEM and EDX analyses were used to better understand the correlations amongst the specimen morphology, the cracks behavior, and the toughness exhibited by the fabricated specimens.
近年来,三维编织玻璃纤维夹层结构由于其优异的强度重量比和多功能应用,已成为研究人员和制造商的热门课题。然而,使用轻质和泡沫吸收材料作为夹层岩心的注入填料可以改善其整体机械性能,特别是其断裂韧性。本研究对三维编织玻璃纤维夹层板的断裂韧性进行了评估,夹层板之间注入天然纳米结构沸石/聚氨酯泡沫。通过单棱缺口弯曲试验了解注入泡沫对i型断裂韧性响应的影响。结果表明,天然纳米结构沸石颗粒增强的聚氨酯泡沫材料可显著提高夹层芯板的断裂韧性。通过裂纹扩展和观察到的破坏模式,发现夹层板廊内垂直玻璃纱的存在使夹层板的韧性明显高于典型的无竖向加固夹层板。SEM和EDX分析可以更好地了解试样形貌、裂纹行为和韧性之间的关系。
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引用次数: 0
Marine hatch covers using light-weight GFRP composites: Experiments and finite element simulations 船用舱口盖使用轻质玻璃钢复合材料:实验和有限元模拟
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.5.006
A. Vasanthanathan, K. Amudhan, M. Nithish Karthick, V. Pandeeswaran, K. Yogesh Rahav
In this paper, Finite Element Analysis was used to simulate ship hatch covers with different grid geometries viz. Square grid, Inclined grid, Diamond grid and Honeycomb grid. The entire finite element analysis results were generated by ANSYS® 2022 workbench environment. The hatch cover provides an air tight barrier protection for the cargo. For the present simulation the original hatch cover dimensions are used (21000 × 14000 × 300 mm). The principle objective of the present paper is aimed at proposing a light-weight material, so called glass fibre reinforced plastic material over the existing steel to reduce the weight for the cargo ship to improve the efficiency by reducing fuel consumption so that dead weight is downgraded. Glass fibre reinforced hatch cover also reduces man power for the process of handling the hatch cover. Based upon the finite element analysis outcomes of different grid geometries are Square, Inclined, Diamond, Honeycomb optimal core grid of hatch cover was chosen. A scaled down model of hatch cover using glass fibre reinforced plastic with an optimal grid structure has been also developed in this paper.
本文采用有限元分析方法对不同网格几何形状的船舶舱口盖进行了数值模拟,分别为方形网格、倾斜网格、菱形网格和蜂窝网格。整个有限元分析结果在ANSYS®2022工作台中生成。舱口盖为货物提供气密屏障保护。在目前的模拟中,使用了原始舱口盖尺寸(21000 × 14000 × 300毫米)。本论文的主要目标是提出一种轻量化材料,即所谓的玻璃纤维增强塑料材料,在现有的钢铁上减轻货船的重量,通过减少燃料消耗来提高效率,从而降低自重。玻璃纤维增强舱口盖也减少了处理舱口盖过程的人力。根据不同网格几何形状的有限元分析结果,选择了方形、倾斜、菱形、蜂窝状的最优舱盖核心网格。本文还建立了具有最优网格结构的玻璃钢舱盖缩尺模型。
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引用次数: 1
Optimization and finite element modeling of orthogonal turning of Ti6Al4V alloys: A comparative study of different optimization techniques Ti6Al4V合金正交车削优化及有限元建模:不同优化技术的比较研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2022.11.002
C. Sumesh, A. Ramesh
The main goal of this research is to compare the various optimization strategies (Response Surface Methodology, Taguchi, and Teaching Learning Based Optimization) for orthogonal turning of Hard to Machine materials. The workpiece material in this work is Ti6Al4V alloys. After selecting cutting speeds in the High-Speed Machining range, orthogonal turning tests are performed on the material for a specific combination of machining parameters – Depth of Cut, Cutting Speed, and, Feed Rate. A Lathe Tool Dynamometer is used to record the cutting forces from the trials. After combining Johnson Cook Material and Damage models, a comprehensive Finite Element Model is created to model the Orthogonal Turning of Ti6Al4V alloys. Experiments conducted previously validate the developed model. Three different strategies, namely RSM, Taguchi, and TLBO, were used to optimise machining parameters for minimal Cutting Force. The approaches are compared for the best combination of machining parameters and the best Cutting Force value. Analysis of Variance is used to study the impact of machining factors on Cutting Force.
本研究的主要目的是比较难加工材料正交车削的各种优化策略(响应面法、田口法和基于教学学习的优化)。本工作的工件材料为Ti6Al4V合金。在高速加工范围内选择切削速度后,根据切削深度、切削速度和进给速度等特定加工参数组合,对材料进行正交车削试验。车床工具测功仪用于记录试验的切削力。结合Johnson Cook材料模型和损伤模型,建立了Ti6Al4V合金正交车削的综合有限元模型。先前进行的实验验证了所开发的模型。采用三种不同的策略,即RSM、田口和TLBO来优化加工参数,以实现最小切削力。比较了两种方法的最佳加工参数组合和最佳切削力值。采用方差分析方法研究了加工因素对切削力的影响。
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引用次数: 1
The effects of two temperature and laser pulse on modified couple stress thermoelastic diffusion beam 两个温度和激光脉冲对修正耦合应力热弹性扩散光束的影响
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2022.11.005
Rajneesh Kumar, S. Devi
In this work, we studied the problem of thermoelastic diffusion beams on the basis of modified couple stress theory under the effects of two temperature and laser pulse. The Euler-Bernoulli beam theory and the Laplace transform technique are applied to solve the basic equations of thermoelastic diffusion in the non-dimensional form. The transformed components of displacement, lateral deflection, axial stress, temperature change, concentration, and chemical potential are calculated mathematically to solve the problem. Copper material is used to prepare the mathematical model. The general algorithm of the inverse Laplace transform technique has been calculated numerically. MATLAB software is used to find the results numerically and depict them graphically. The effects of two temperature, laser pulse, and couple stress are presented graphically on the physical quantities. Particular cases are also discussed in the present problem. Laser pulse has many applications in Heat treatment, cutting of plastics, glasses, ceramics, semiconductors and metals, surgery, Lithography, and welding.
本文基于修正耦合应力理论,研究了双温度和激光脉冲作用下的热弹性扩散光束问题。应用欧拉-伯努利光束理论和拉普拉斯变换技术求解了无量纲形式的热弹性扩散基本方程。通过对变形分量、侧向位移分量、轴向应力分量、温度变化分量、浓度分量和化学势分量的数学计算来解决该问题。采用铜材料制备数学模型。对拉普拉斯逆变换技术的一般算法进行了数值计算。利用MATLAB软件对计算结果进行数值求解和图形化描述。用图形表示了两个温度、激光脉冲和耦合应力对物理量的影响。本文还讨论了具体的案例。激光脉冲在热处理、塑料、玻璃、陶瓷、半导体和金属的切割、外科手术、光刻和焊接等方面有许多应用。
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引用次数: 0
Experimental investigation of tensile, flexural and hardness properties of polyester resin echinatus fiber reinforced composite material 聚酯树脂棘草纤维增强复合材料拉伸、弯曲和硬度性能的试验研究
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.1.001
Belete Ambachew Mekonen, T. Bogale
Nowadays, composites made of plant-based fibers may be used to polymer resin synthetic fiber reinforced composites since they are less expensive, renewable, abundant, less abrasive, and lightweight. Echinatus fiber obtained from the stem of the echinatus plant in an abundant amount. The main objective of this study was to develop echinatus polyester-resin fiber reinforced composite material and investigate its flexural strength, hardness and tensile strength. Echinatus plant was collected and echinatus fiber was extracted by the decortication process from the echinatus plants manually, and treated with 5% NaOH for the improvement of bond and interfacial shear strength. And then, the test specimens were manufactured using a mass fraction with 0 , 45 and 90 orientations using technique of hand lay-up. The tensile strength, hardness, and flexural strength were investigated using samples that were prepared according to the ASTM standards. 70% echinatus fiber to 30% polyester composite material with 0 orientation was found as the material with maximum tensile strength of 60.60 MPa, flexural strength of 96.8 MPa, and hardness values of 44.54 HRA. Considering the mechanical properties’ experimental results, echinatus fiber-reinforced composite with 70% fiber at 0 orientation can be good substitutes for synthetic materials.
目前,植物纤维复合材料具有价格低廉、可再生、储量丰富、磨耗小、重量轻等优点,可用于聚合物树脂合成纤维增强复合材料。棘果纤维从棘果属植物的茎中提取,含量丰富。本研究的主要目的是研制棘草聚酯-树脂纤维增强复合材料,并对其抗弯强度、硬度和抗拉强度进行研究。采集棘毛虫,采用人工去皮法提取棘毛虫纤维,用5% NaOH处理,提高棘毛虫黏结和界面剪切强度。然后,采用手工铺层技术,采用0、45和90取向的质量分数制备试样。使用根据ASTM标准制备的样品进行拉伸强度、硬度和抗弯强度的研究。结果表明,70%棘毛虫纤维与30%聚酯0取向复合材料的抗拉强度为60.60 MPa,抗折强度为96.8 MPa,硬度值为44.54 HRA。从力学性能的实验结果来看,0取向70%纤维的刺竹纤维增强复合材料可以很好地替代合成材料。
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引用次数: 2
The effect of hardness matching of rail/wheel materials on wear rate of railway wheel 轨轮材料硬度匹配对铁路车轮磨损率的影响
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.3.002
Hewan Getachew Yenealem, D. T. Redda, Awel Mohammedseid
There is no rationalization for a certainty that harder wheels or rails will result in an increase in wear of the opposite side of the wheel/rail interface. This research investigated how the wear of wheel material changes when the hardness of the opposing pair is varied. Three Rail/wheel material matches; normalized UIC50 kg/m and S1002 wheel profile (Rail/wheel material 1), normalized UIC60 kg/m and whole heat treated S1002 wheel profile (Rail/wheel material 2) and rim heat treated UIC60 kg/m and whole heat treated S1002 wheel profile (Rail/wheel material 3) has been investigated using multi-body simulation software (SIMPACK) and MATLAB programming. For validation, as an experimental advantage, the wear depths measured on the wheel tread wear of the end vehicle of LRT for mileage of 50,000 km are compared to the results of numerical simulation performed. As a result, the estimated total tread wear amount after a mileage of 50,000 km is 4% larger than the experimental one. That is indeed a very good result considering that either component of the wheel wear prediction model used is neither adjustment nor calibration. From the three rail/wheel matches, Rail/wheel material 3 found to be the better material match that could resist wear significantly considering material hardness as important criteria for comparison. The study could remark that, despite the fact both wheel and rail material hardness could affect the wear performance in respected positive ways, most significant improvements are attained by improving the rail material hardness ahead of wheel material.
没有合理的理由可以肯定,更硬的车轮或轨道会导致车轮/轨道界面的另一侧磨损增加。研究了不同对对副硬度对车轮材料磨损的影响。三轨/轮材质匹配;采用多体仿真软件(SIMPACK)和MATLAB编程对标准化UIC50 kg/m和S1002车轮轮廓(钢轨/车轮材料1)、标准化UIC60 kg/m和全热处理S1002车轮轮廓(钢轨/车轮材料2)和轮辋热处理UIC60 kg/m和全热处理S1002车轮轮廓(钢轨/车轮材料3)进行了研究。为了验证,作为实验优势,对5万km行驶里程的轻轨末端车辆车轮踏面磨损深度进行了实测,并与数值模拟结果进行了对比。结果表明,5万公里行驶里程后胎面总磨损量比试验值大4%。考虑到所使用的车轮磨损预测模型的任何一个组成部分既不是调整也不是校准,这确实是一个非常好的结果。从三种轨道/车轮匹配中,考虑到材料硬度作为重要的比较标准,发现轨道/车轮材料3是更好的材料匹配,可以显着抵抗磨损。该研究可以指出,尽管车轮和钢轨材料的硬度都可以以尊重的积极方式影响磨损性能,但最显著的改进是通过提高钢轨材料的硬度而不是车轮材料来实现的。
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引用次数: 0
Experimental analysis of spliced joint connections in GFRP short column 玻璃钢短柱拼接连接试验分析
Q2 Materials Science Pub Date : 2023-01-01 DOI: 10.5267/j.esm.2023.5.003
M. J. Srujan, S. Srikanth
This paper describes an experimental program developed to investigate non-bearing spliced composite short column connections made of Glass Fiber Reinforced Polymer (GFRP) that are subjected to axial loading. This study provides aspects such as the load-bearing capacity of the connection, failure modes, load distribution in the connection, displacement in the joint, stiffness, and compressive strength. The design of the joint in this study that connects two 350mm GFRP H-sections to form a short column connection is based on euro codes BS EN 1990 and BS EN 1991, which are used to design steel splicing connections for beams and columns. Four design specifications models are made depending on the positioning of the cover plates in the inner flange, outer flange, and web region of the H-sections to examine the requirement of a specific cover plate, and the H-sections are bolted to each other using M8 8.8 grade steel bolts. The samples tested in this study indicated a dominant failure in the flange region, with model-4 providing 92.83% compressive strength when compared to an uncut GFRP short column.
本文介绍了一种研究受轴向载荷作用下玻璃纤维增强聚合物(GFRP)非承重拼接复合短柱连接的实验程序。该研究提供了连接的承载能力、破坏模式、连接中的荷载分布、节点中的位移、刚度和抗压强度等方面的信息。本研究中两个350mm玻璃钢h型钢截面连接形成短柱连接的节点设计,依据欧洲规范BS EN 1990和BS EN 1991进行梁柱拼接连接设计。根据盖板在h型钢内法兰、外法兰、腹板区域的定位,制作四种设计规范模型,考察某一特定盖板的要求,h型钢采用M8 8.8级钢螺栓相互紧固。在本研究中测试的样品表明,主要破坏在法兰区域,与未切割的GFRP短柱相比,模型4提供了92.83%的抗压强度。
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引用次数: 0
期刊
Engineering Solid Mechanics
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