Materials & Design最新文献

Co-doped NiMnSn Heusler-type metamagnetic shape memory alloys (MMSMAs) are promising materials for the next-generation solid-state refrigeration systems due to their excellent magnetocaloric performance around the martensitic transformation, which is easily tuneable by slight changes in the alloy composition. An improvement in the thermal efficiency of active magnetic regenerator devices, a key element in magnetocaloric cooling systems, arises by obtaining powdered magnetocaloric alloys that meet technical requirements for their implementation as a feedstock material in the additive manufacturing of 3D-printed heat exchangers. In the present work, powders of Mn-rich NiCoMnSn Heusler-type MMSMAs were obtained from their ribbon form avoiding or minimizing residual stresses, the number of defects and disorder in the crystal lattice and microstructure. Since atomic order and crystallographic structure are crucial in the transformation and magnetic properties of these alloys, a complementary structural analysis of the powders after different heat treatments was performed by powder neutron diffraction. The results show that the cubic austenitic phase of the non-heat-treated melt-spun powder exhibits a highly stressed structure, which leads to an incomplete martensitic transformation and, therefore, to the coexistence of martensitic and austenitic phases at low temperatures. The magnetic structure of the austenite phase was also determined by neutron powder diffraction, obtaining a ferromagnetic coupling between 4a and 4b Wyckoff positions in the samples analysed. It was found that a heat treatment facilitates the martensitic transformation and enables the formation of a pure martensitic phase.

The observed changes in the magnetocaloric performance of the powders have been understood in terms of the differently stressed structures and their impact on the martensitic transformation. A fully completed structural transformation leads to a significant increase of the magnetisation change across the martensitic transformation and, consequently, to high values of both a magnetic field induced isothermal entropy change and refrigeration capacity.

Atomic-level manufacturing is fundamentally concerned with the precise removal, addition, and migration of material at the atomic and close-to-atomic scale (ACS). Tip-based electrochemical deposition, a quintessential ACS electrochemical additive manufacturing technique, offers promising prospects for achieving bottom-up fabrication of metallic micro/nano structures. However, the complex physicochemical reactions involved in electrodes lead to a limited understanding of the mechanisms underlying atomic electrodeposition and structural evolution. For the first time, this study proposes electric double-layer controlled electrochemical kinetics and investigates the effect of direct current (DC) and pulse current (PC) on nickel atomic electrodeposition using molecular dynamics (MD) simulations. The findings reveal that compared to DC electrodeposition, PC electrodeposition results in more orderly deposition morphology, improved surface smoothness, reduced dislocation density, and lower crystal distortion, with these effects being particularly pronounced under low pulse duty ratio conditions. In addition, the pulse frequency significantly influences the morphology and structure of the deposit. The high pulse frequency yields smoother surfaces with local protrusions, while the low frequency favors the formation of orderly and dense structures excepting slightly increased roughness. This study provides critical insights into understanding the microscopic mechanisms of atomic-scale electrodeposition processes and achieving atomically controlled tip-based electrochemical additive manufacturing of micro/nanodevices.

The grain preferential orientation has a significant influence on the mechanical properties of silicon nitride (Si₃N₄) ceramics. Based on the Jeffery’s theory, a grain rotation model under uniaxial compression is created to predict the texture evolution mechanism during sintering of Si₃N₄ ceramics. With deformation, the grain orientation was predicted to rotate towards the plane perpendicular to the pressure direction, and large strain was favorable for the formation of strong texture. According to guidance of the model, the weakly textured microstructure prepared by normal hot pressing is attributed to the limited strain, due to the constrains of graphite die. Therefore, a new PHIP (pseudo-hot isostatic pressing) process with the large deformation is guided to fabricate the strongly textured ceramics by promoting the grain rotation and dynamic grain growth. Generally, the experimental results are well accordance with the model prediction. Furthermore, this model could be applied to guide the design and fabrication of other isotropic and anisotropic ceramic materials.

Elemental powder sintering is an important low-cost preparation method for NiTiNb shape memory alloys. Usually, the performance is poor due to high impurity content and macroscopic defects. In this study, high-strength NiTiNb alloys without macroscopic defects were successfully prepared using mixed elemental powders based on the previous investigation. Higher sintering temperature and Nb addition brought about faster atomic diffusion, which strongly affected the densification, grain size, phase composition and Nb solid solution, and further determined the transformation temperature and mechanical properties. The transformation temperature decreased with increasing Nb solid solubility. A high thermal hysteresis of 72–75 °C was obtained by nano-Nb precipitation. The compressive strength reached 1662–2185 MPa. The recovery properties gradually decreased with the increase of large Nb particles in the matrix, which should be optimized in further studies. Overall, the addition of Nb drastically reduced the sintering temperature of elemental NiTi powders, which was conducive to suppressing the loss of liquid phase and promoting homogenization. It provides a new idea for the preparation of high-performance, fully dense and low-cost NiTi-based alloys.

The restoration of critical-size load-bearing bone defects calls for the application of bioactive scaffolds that are regenerative, osteoconductive, and demonstrate mechanical strength comparable with natural bone. Novel hydroxyapatite (HAp) scaffolds sourced and fabricated through the biomorphic transformation of rattan wood (GreenBone-GB) were laser-drilled (LD) with parallel and lateral sub-millimetre channels, which enhanced the overall porosity for promoting the flow of cells and fluids throughout the scaffolds. The compositional analysis of the LD scaffolds confirmed the presence of the Ca₅(PO₄)₃OH and Ca₃(PO₄)₂ phases, with no evidence of drilling contamination. Water jet laser drilling enhanced the interconnecting porosity of the morphogenic scaffolds by 22.5 %, without obstructing the intrinsic uniaxial fibrous structure inherited from rattan wood. Across eight varied drilled patterns, the resulting scaffolds preserved the structural integrity and exhibited compressive strength ranging from 6.74 ± 1.25 to 10.18 ± 0.43 MPa, while the Vickers Hardness was comparable with natural bone. Cell viability assessments confirmed that the LD scaffolds exhibited no toxicity and presented >90 % cell viability. We demonstrate that laser drilling effectively enhanced the pore volume for improved osteoconductivity via cell migration in the bio-morphogenic GB-structure. Since the GB scaffolds are CE-marked products, laser drilling for pore surface engineering could provide improved scaffolds for clinical use.

The maturity and patency of arteriovenous fistula (AVF) are essential for patients undergoing hemodialysis. Dysfunction of AVF due to neointimal hyperplasia (NIH) presents a significant clinical challenge. While balloon dilation therapy and open surgery can address this issue, they are associated with a higher likelihood of restenosis and reduced long-term durability. Therefore, there is an urgent need to establish a new method for inhibiting NIH to prolong the patency of AVF treatment. In this study, we developed a local vascular-encapsulated sustained-release drug delivery system containing degradable rapamycin nanofiber membrane patches (R-NFMs). During surgery, R-NFMs were wrapped around the anastomotic site of the AVF and the venous outflow tract. In vitro assessments demonstrated the consistent and stable release of rapamycin from the R-NFMs, confirming the material’s non-toxicity and its support of healthy cellular morphology. Animal studies further revealed that the experimental group showed significant reductions in neointimal and medial hyperplasia, as well as decreased expression of α-SMA, compared to controls. In conclusion, these findings suggest that R-NFMs are effective in inhibiting NIH and may serve as an innovative preventative approach to this pervasive issue.

This work introduced the effects of higher tempering temperatures on the microstructural evolution of Cu − bearing medium Mn steel. After quenching steel at 860 °C for 1 h, it was tempered at 600, 640, and 670 °C for 2 h. The results indicated that the low − temperature impact toughness initially increased and then decreased, while the yield strength consistently decreased with increasing temperature. At a tempering temperature of 640 °C, the steel exhibited a relatively high content of reversed austenite and demonstrated the best low − temperature toughness and plasticity. The low − temperature toughness and plasticity of the steel significantly diminished, when the temperature exceeded 640 °C. This is because the degree of alloying element enrichment in the reversed austenite is reduced, accompanied by an increase in dislocation density and the formation of twins. These reversed austenites exhibit a diminished ability to hinder crack nucleation and propagation. The yield strength decreased with increasing temperature, primarily due to the coarsening of the Cu particles, which reduces their precipitation strengthening effect. This study advances the development of high − strength tough medium − manganese steels.

The tensile properties of 2219-T8 aluminum alloy TIG welding joint were significantly affected by the microstructure, local mechanical properties and weld geometry. This paper proposed a machine learning model to predict and optimize the tensile properties of 2219-T8 aluminum alloy TIG welding joint. The relationship between tensile strength of joint and weld geometry, weld zone and partially melted zone (PMZ) properties was developed by Kriging model combining whale optimization algorithm (WOA). This surrogate model demonstrated a high precision, with R² = 0.952 and RMSE=3.77 MPa. The surrogate model, which also served as a welding process guide, was utilized to determine the ideal weld geometry corresponding to various weak zone properties. By applying the optimization process based on the surrogate model, the optimized joint strength coefficient reached 70 %, and elongation exceeded 4 %. The collaborative regulation mechanism of geometry and property was also discussed.

Effective UV protection is a key aspect of substrates directly exposed to UV radiation. Therefore, in the present study, fibrous substrates of core–shell morphology (PCL-core, PVP-shell) containing peptides based on tryptophan, tyrosine and cysteine (W6, YYC2 and YYC3) were prepared. Spectrophotometric studies showed UV absorption by peptides containing tyrosine and tryptophan in the UVB (up to 80%) and UVA (up to 40%) ranges. Cysteine, in turn, contributed to high antioxidant properties, confirmed by DPPH assay. The presence of peptides contributed to a nonwoven fabric characterized by the ability to absorb UV radiation and prevent the occurrence of oxidative stress (caused by the presence of free radicals). In turn, the increase in the surface zeta potential of the nonwoven after UV irradiation and higher thermal stability (demonstrated by DSC studies) indicated the crosslinking of the PVP layer under UVR, which further contributes to the increased protection of the nonwoven against its effects. In summary, obtained nonwoven exhibited functional similarity to the native cornea, providing a potential solution for enhancing corneal tissue engineering and regenerative medicine applications.

The two deformation modes of meta-biomaterials during cyclic loading have been revealed: stochastic and deterministic strut failure processes. Biomimetic Voronoi structures with a range of strut thicknesses and number of cells per unit volume are printed. We show that when the strut thickness is 200 μm or above, the fatigue fracture process of the lattice is deterministic and the fatigue scatters are below 15%. As the strut is thinned to 150 μm, the local failures occur randomly within the structure, which may lead to a high fatigue scatter (>30%). The two distinct behaviours result from the processing limit of the laser powder bed fusion technique. We demonstrate that the fatigue scatter and the location of the failure process within the lattice are related to the probability that a cluster of unconnected struts larger than a critical value can exist within the lattice. Unlike solid parts, porosity hardly triggers any damage in metallic lattices during cyclic deformation. The discovery of the Janus-like failure process opens up our understanding of meta-biomaterials and defines the pathway towards the design of mechanically durable intricate implants.