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Advances in recombinant type III collagen 重组III型胶原蛋白的研究进展
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-17 DOI: 10.1016/j.matdes.2026.115513
Yu Wang, Wansen Tan, Jingjun Hong
Collagen, the most abundant protein in mammals, constitutes approximately 30 % of the total protein content in the human body and plays a critical role in maintaining tissue structure and function. Among various types, type III collagen is a key component of the extracellular matrix and features a distinctive triple-helical structure that confers specific biological activities and functional properties. However, its production has long been constrained by low expression levels and an unstable triple helix structure. With advances in genetic engineering and synthetic biology, significant progress has been achieved in the research and application of recombinant type III collagen (rhCOL III). This review focuses on recent developments in expression systems, particularly in Escherichia coli and Pichia pastoris, where production yields have reached 3.02 g/L and 10.3 g/L respectively. Recombinant type III collagen has found applications in diverse fields, including skincare, injectable fillers, wound dressings, and tissue engineering. Future development directions include AI-driven molecular design, 3D bioprinting, and large-scale fermentation processes, aimed at addressing current challenges related to proline hydroxylation, purification efficiency, and immunogenicity.
胶原蛋白是哺乳动物中含量最多的蛋白质,约占人体总蛋白质含量的30%,在维持组织结构和功能方面起着至关重要的作用。在各种类型中,III型胶原是细胞外基质的关键组成部分,具有独特的三螺旋结构,赋予特定的生物活性和功能特性。然而,它的产生长期受到低表达水平和不稳定的三螺旋结构的限制。随着基因工程和合成生物学的发展,重组III型胶原蛋白(rhCOL III)的研究和应用取得了重大进展。本文综述了表达系统的最新进展,特别是大肠杆菌和毕赤酵母的表达系统,其产量分别达到3.02 g/L和10.3 g/L。重组III型胶原蛋白已被广泛应用于护肤、注射填充、伤口敷料和组织工程等领域。未来的发展方向包括人工智能驱动的分子设计、3D生物打印和大规模发酵工艺,旨在解决当前与脯氨酸羟基化、纯化效率和免疫原性相关的挑战。
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引用次数: 0
Mechanistic process–microstructure–cracking correlations in laser powder bed fusion of the Ni-based superalloy IN738 ni基高温合金IN738激光粉末床熔合的力学过程-显微组织-裂纹关系
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-17 DOI: 10.1016/j.matdes.2026.115504
Hamidreza Aghajani , Mehdi Mosayebi , Bita Pourbahari , Saeed Maleksaeedi , Peyman Alimehr , Reza Esmaeilizadeh , Mahyar Hasanabadi , Nabil Bassim , Ehsan Toyserkani
This study addresses the mechanistic interplay among processing parameters, microstructure, and cracking behavior in LPBF of difficult-to-print nickel-based superalloy IN738LC. To this end, key process parameters were systematically varied. Advanced microstructural characterization, combined with Scheil solidification simulations, was performed to elucidate microstructure and crack formation mechanisms under rapid solidification conditions. The results demonstrate that melt pool geometry plays a critical role in crack behavior, with an optimal melt pool width-to-depth aspect ratio showing the most favorable crack behavior. Reducing the hatch spacing resulted in lower crack density despite enhanced grain coarsening compared to increasing laser power, owing to improved densification and an optimized melt pool width-to-depth ratio. Microscopic analysis revealed a non-equilibrium microstructure of as-built condition consisted of a γ matrix with dendritic/cellular substructures, nanoscale carbides at cell boundaries, and sporadic Al-based oxides; no γ′ precipitates were detected. These features, consistent with Scheil's predictions, locally reduce microstructural coherency and promote crack initiation. Crack formation is strongly promoted by elemental segregation and dispersed oxide formation, which reduce ductility, together with the high thermal stresses inherent to the LPBF process.
研究了难打印镍基高温合金IN738LC LPBF中工艺参数、显微组织和裂纹行为之间的相互作用机制。为此,系统地改变了关键工艺参数。采用先进的显微组织表征,结合Scheil凝固模拟,阐明了快速凝固条件下的显微组织和裂纹形成机制。结果表明,熔池几何形状对裂纹行为起着至关重要的作用,最佳的熔池宽深长径比显示出最有利的裂纹行为。减小舱口间距导致裂纹密度降低,尽管与增加激光功率相比,晶粒粗化增强,但由于密度提高和熔池宽深比优化。微观分析表明,非平衡微观结构由具有枝晶/细胞亚结构的γ基体、细胞边界的纳米级碳化物和零星的al基氧化物组成;未检测到γ′沉淀。这些特征与Scheil的预测一致,局部降低了微观结构的一致性,促进了裂纹的形成。元素偏析和分散的氧化物形成强烈地促进了裂纹的形成,这降低了延性,以及LPBF过程固有的高热应力。
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引用次数: 0
Efficient non-viral siRNA carriers for triple-negative breast cancer: advances in 2020 − 2025 高效的非病毒siRNA载体用于三阴性乳腺癌:2020 - 2025年的进展
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-16 DOI: 10.1016/j.matdes.2026.115506
Weijie Liu , Yixuan Wang , Xu Zhao
Triple-negative breast cancer (TNBC) is a highly aggressive subtype with poor response to conventional treatments. Small interfering RNA (siRNA) offers promising therapeutic potential but suffers from poor in vivo stability and low cellular uptake, highlighting the need for efficient carriers. Owing to their safety and structural tunability, non-viral vectors have become a research focus. This review summarizes recent advances (2020–2025) in non-viral siRNA carriers for TNBC, covering polymers, inorganic nanoparticles, liposomes, exosomes, and emerging platforms such as DNA nanostructures, cationic metal–organic layers, nanodroplets, nanofibers, and peptides. Statistical analysis shows polymers dominate (39.7 %) due to their structural adaptability and loading capacity, while emerging carriers are gaining attention. We also outline siRNA therapeutic targets investigated during this period and their roles in TNBC progression and discuss key siRNA delivery challenges during TNBC therapy. Future development is expected to emphasize stimuli-responsiveness, material hybridization, combination therapy, and personalized medicine. These insights may not only advance gene therapy for aggressive cancers such as TNBC but also guide future design of high-efficiency gene carriers.
三阴性乳腺癌(TNBC)是一种高度侵袭性的亚型,对传统治疗反应较差。小干扰RNA (siRNA)具有良好的治疗潜力,但存在体内稳定性差和细胞摄取低的问题,因此需要高效的载体。非病毒载体因其安全性和结构可调性而成为研究热点。本文综述了TNBC非病毒siRNA载体的最新进展(2020-2025),包括聚合物、无机纳米颗粒、脂质体、外泌体和新兴平台,如DNA纳米结构、阳离子金属有机层、纳米液滴、纳米纤维和肽。统计分析显示,聚合物由于其结构适应性和装载能力占据主导地位(39.7%),而新兴载体也越来越受到关注。我们还概述了在此期间研究的siRNA治疗靶点及其在TNBC进展中的作用,并讨论了TNBC治疗期间siRNA递送的关键挑战。预计未来的发展将强调刺激反应性、材料杂交、联合治疗和个性化医疗。这些发现不仅可以推进侵略性癌症(如TNBC)的基因治疗,还可以指导未来高效基因载体的设计。
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引用次数: 0
Engineered smart piezoelectric materials facilitate bone defect regeneration 工程智能压电材料促进骨缺损再生
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-16 DOI: 10.1016/j.matdes.2026.115501
Zhao Chen , Yutong Chen , Man Zhe , Jiabao Jiang , Hao Liu , Lu Qin , Taolei Jia , Fei Xing , Ulrike Ritz
Bioelectricity is an essential element of biological entities, present in all cell types and regulating their behavior and function. Bone itself can be considered a natural piezoelectric composite material, with piezoelectric signals generated under mechanical stress serving as essential modulators for bone growth and remodeling. Given this background, researchers have recently focused on developing functional bone repair materials with biomimetic piezoelectric characteristics, achieving notable success in bone defect restoration. This paper elucidates the generation processes of the piezoelectric effect, and provides a comprehensive analysis of the potential regulatory mechanisms of piezoelectric signals on bone regeneration. Thereafter, this review classifies piezoelectric materials based on their composition, systematically detailing the advancements of bone repair materials derived from inorganic piezoelectric materials, natural organic polymers, and synthetic organic polymers. By integrating the latest research findings with future development directions, this review intends to offer a solid theoretical framework for the development of piezoelectric materials for bone defect repair.
生物电是生物实体的基本元素,存在于所有细胞类型中并调节其行为和功能。骨本身可以被认为是一种天然的压电复合材料,在机械应力作用下产生的压电信号是骨生长和重塑的重要调节剂。在此背景下,近年来研究人员致力于开发具有仿生压电特性的功能性骨修复材料,并在骨缺损修复方面取得了显著成功。本文阐述了压电效应的产生过程,并全面分析了压电信号对骨再生的潜在调控机制。随后,本文根据压电材料的组成对其进行了分类,系统地详细介绍了无机压电材料、天然有机聚合物和合成有机聚合物等骨修复材料的研究进展。结合最新的研究成果和未来的发展方向,本文旨在为骨缺损修复压电材料的发展提供一个坚实的理论框架。
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引用次数: 0
Britanin-loaded mesoporous silica nanoparticles: a novel approach for enhanced bone regeneration 载不列颠素的介孔二氧化硅纳米颗粒:一种增强骨再生的新方法
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-16 DOI: 10.1016/j.matdes.2026.115511
Jingjing Shang , Chenlong Liu , Tao Ma , Jiapei Yao , Xinru Liu , Xiaolong Lin , Dong Li , Luming Nong , Xindie Zhou
Bone regeneration requires coordinated regulation of osteogenesis, immunity, and angiogenesis, which remains challenging for traditional strategies. In this study, britanin-loaded mesoporous silica nanoparticles (britanin@MSNs) are synthesized via surface conjugation and drug encapsulation. Their effects and mechanisms are evaluated using bone marrow mesenchymal stem cells (BMSCs), macrophages, and human umbilical vein endothelial cells, and further validated in a rat femoral defect model. Low-dose britanin significantly enhances BMSCs proliferation and osteogenic differentiation, increasing ALP activity, mineralization, and the expression of RUNX2, OPN, and OCN. Mechanistically, britanin activates NPY1R, upregulates the PI3K/AKT/mTOR pathway, and promotes S6K1 phosphorylation, thereby enhancing autophagy and osteogenic protein synthesis. Britanin@MSNs provide efficient delivery and sustained release, maintaining cell viability and promoting osteogenesis and migration. In macrophages, britanin@MSNs improve mitochondrial function, reduce ROS, increase ATP levels, and promote M2 polarization by activating the TGF-β1/SMAD3 pathway. Moreover, britanin@MSNs upregulate angiogenic markers such as CD31 and VEGF, facilitating tube formation by endothelial cells. In vivo studies demonstrate that britanin@MSNs significantly promote new bone formation, increase bone mineral density, and enhance collagen deposition and tissue remodeling, while supporting angiogenesis and osteogenic signaling. This multifunctional platform offers a promising translational strategy for bone tissue engineering by integrating osteoinductive capability and microenvironment modulation.
骨再生需要骨生成、免疫和血管生成的协调调节,这对传统的策略来说仍然是一个挑战。在本研究中,通过表面偶联和药物包封合成了载不列颠素的介孔二氧化硅纳米颗粒(britanin@MSNs)。使用骨髓间充质干细胞(BMSCs)、巨噬细胞和人脐静脉内皮细胞评估其作用和机制,并在大鼠股骨缺损模型中进一步验证。低剂量britanin显著增强BMSCs的增殖和成骨分化,增加ALP活性、矿化以及RUNX2、OPN和OCN的表达。机制上,britanin激活NPY1R,上调PI3K/AKT/mTOR通路,促进S6K1磷酸化,从而增强自噬和成骨蛋白合成。Britanin@MSNs提供有效的输送和持续释放,维持细胞活力,促进成骨和迁移。在巨噬细胞中,britanin@MSNs通过激活TGF-β1/SMAD3通路,改善线粒体功能,减少ROS,增加ATP水平,促进M2极化。此外,britanin@MSNs上调血管生成标志物,如CD31和VEGF,促进内皮细胞形成管。体内研究表明,britanin@MSNs显著促进新骨形成,增加骨矿物质密度,促进胶原沉积和组织重塑,同时支持血管生成和成骨信号。这个多功能平台通过整合骨诱导能力和微环境调节为骨组织工程提供了一个有前途的转化策略。
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引用次数: 0
Hollow cerium oxide nanoparticles promote M2 polarization and modulate the SLC7A11/GSH/GPX4 axis to attenuate macrophage ferroptosis for inflammatory wound repair 空心氧化铈纳米颗粒促进M2极化,调节SLC7A11/GSH/GPX4轴,减轻巨噬细胞铁凋亡,促进炎症性伤口修复
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-16 DOI: 10.1016/j.matdes.2026.115505
Sa Sun , Dan Luo , Kaiqing Song , Jinpei Cui , Jie Liu , Xue Li
The healing of inflammatory wounds is closely linked to immune regulation. Polarizing macrophages toward the anti-inflammatory M2 phenotype represents a promising strategy for repairing inflammatory wounds. However, macrophages in inflammatory environments exhibit high ferroptosis susceptibility, leading to reduced cellular activity and consequent dysregulation of immune function, which impedes wound repair. Therefore, developing an approach that simultaneously promotes M2 polarization and inhibits macrophage ferroptosis is critical for effective inflammatory wound healing. In this study, multifunctional hollow cerium oxide nanoparticles (hCeO2 NPs) were synthesized. hCeO2 NPs effectively cleared reactive oxygen species (ROS) via enzyme-mimetic activity, thereby promoting M2 macrophage polarization. More important, they upregulated the SLC7A11/GSH/GPX4 pathway by enhancing intracellular glutathione (GSH) and GPX4 expression, thus suppressing macrophage ferroptosis. In vivo results further confirmed that hCeO2 NPs accelerated inflammatory wound closure by simultaneously promoting M2 polarization and inhibiting ferroptosis. These findings demonstrate that hCeO2 NPs provide an effective nanotherapeutic strategy for inflammatory wound repair through synergistic modulation of macrophage polarization and ferroptosis susceptibility.
炎症伤口的愈合与免疫调节密切相关。巨噬细胞向抗炎M2表型极化是修复炎性伤口的一种有希望的策略。然而,炎症环境中的巨噬细胞表现出高度的铁下垂易感性,导致细胞活性降低和随之而来的免疫功能失调,从而阻碍伤口修复。因此,开发一种同时促进M2极化和抑制巨噬细胞铁下垂的方法对于有效的炎症伤口愈合至关重要。本研究合成了多功能中空氧化铈纳米颗粒(hCeO2 NPs)。hCeO2 NPs通过模拟酶活性有效清除活性氧(ROS),从而促进M2巨噬细胞极化。更重要的是,它们通过增强细胞内谷胱甘肽(GSH)和GPX4的表达,上调SLC7A11/GSH/GPX4通路,从而抑制巨噬细胞铁凋亡。体内实验结果进一步证实,hCeO2 NPs通过同时促进M2极化和抑制铁下垂来加速炎症伤口愈合。这些发现表明,hCeO2 NPs通过协同调节巨噬细胞极化和铁凋亡易感性,为炎症伤口修复提供了有效的纳米治疗策略。
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引用次数: 0
Mitochondria-targeted pH/glucose dual-responsive ZIF-8 nanocarrier Co-delivering GOX and BBR for synergistic antitumor therapy 线粒体靶向pH/葡萄糖双响应ZIF-8纳米载体共同递送GOX和BBR协同抗肿瘤治疗
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-16 DOI: 10.1016/j.matdes.2026.115512
XinYu Mao , ShangNong Wu , MengHui Zhang , Peng Shen , XiaoZhong Yang , HongGang Wang
Colorectal cancer (CRC), a leading cause of cancer-related mortality, remains challenging due to drug resistance, insufficient targeting, and systemic toxicity. We engineered a pH/glucose dual-responsive zeolitic imidazolate framework-8 (ZIF-8) nanocarrier for the co-delivery of berberine (BBR) and glucose oxidase (GOX). BBR and GOX were encapsulated into ZIF-8 nanoparticles via one-pot synthesis and subsequent surface modification with polyethylene glycol–folic acid (PEG–FA), yielding BBR@GOX@ZIF-8–FA (BGZF). At pH 5.4, BBR and GOX release was approximately 74% and 69%, respectively. Cellular uptake and JC-1 assays revealed that the delocalized positive charge of the nanoparticles enhanced mitochondrial targeting, synergizing with GOX-mediated glucose depletion for amplified starvation therapy. Reactive oxygen species (ROS) quantification showed that BBR and GOX synergistically exacerbated oxidative stress, resulting in higher levels of ROS than those observed with monotherapy. Mechanistically, BGZF induced apoptosis through dual pathways: endogenous mitochondrial dysfunction and exogenous ROS overproduction. BGZF’s tumor-specific targeting capabilities were validated in vivo, demonstrating FA-mediated active homing and prolonged biosafety with negligible systemic toxicity. This research pioneers a dual-responsive nanoplatform that integrates mitochondrial targeting and cascade catalytic amplification to achieve synergistic antitumor effects between BBR and GOX, offering a novel paradigm for CRC treatment.
结直肠癌(CRC)是癌症相关死亡的主要原因,由于耐药、靶向性不足和全身毒性,仍然具有挑战性。我们设计了一种pH/葡萄糖双响应的沸石咪唑酸框架-8 (ZIF-8)纳米载体,用于共递送小檗碱(BBR)和葡萄糖氧化酶(GOX)。通过一锅法将BBR和GOX包封在ZIF-8纳米颗粒中,然后用聚乙二醇-叶酸(PEG-FA)进行表面修饰,得到BBR@GOX @ZIF-8-FA (BGZF)。在pH 5.4时,BBR和GOX的释放量分别约为74%和69%。细胞摄取和JC-1分析显示,纳米颗粒的离域正电荷增强了线粒体靶向性,与gox介导的葡萄糖消耗协同作用,用于放大饥饿治疗。活性氧(ROS)定量显示,BBR和GOX协同加重了氧化应激,导致ROS水平高于单药治疗。在机制上,BGZF通过内源性线粒体功能障碍和外源性ROS过量产生双重途径诱导细胞凋亡。BGZF的肿瘤特异性靶向能力在体内得到了验证,证明了fa介导的主动归家和长期的生物安全性,而全身毒性可以忽略。本研究开创了一种双响应纳米平台,该平台整合了线粒体靶向和级联催化扩增,以实现BBR和GOX之间的协同抗肿瘤作用,为结直肠癌治疗提供了一种新的范例。
{"title":"Mitochondria-targeted pH/glucose dual-responsive ZIF-8 nanocarrier Co-delivering GOX and BBR for synergistic antitumor therapy","authors":"XinYu Mao ,&nbsp;ShangNong Wu ,&nbsp;MengHui Zhang ,&nbsp;Peng Shen ,&nbsp;XiaoZhong Yang ,&nbsp;HongGang Wang","doi":"10.1016/j.matdes.2026.115512","DOIUrl":"10.1016/j.matdes.2026.115512","url":null,"abstract":"<div><div>Colorectal cancer (CRC), a leading cause of cancer-related mortality, remains challenging due to drug resistance, insufficient targeting, and systemic toxicity. We engineered a pH/glucose dual-responsive zeolitic imidazolate framework-8 (ZIF-8) nanocarrier for the co-delivery of berberine (BBR) and glucose oxidase (GO<sub>X</sub>). BBR and GO<sub>X</sub> were encapsulated into ZIF-8 nanoparticles via one-pot synthesis and subsequent surface modification with polyethylene glycol–folic acid (PEG–FA), yielding BBR@GO<sub>X</sub>@ZIF-8–FA (BGZF). At pH 5.4, BBR and GO<sub>X</sub> release was approximately 74% and 69%, respectively. Cellular uptake and JC-1 assays revealed that the delocalized positive charge of the nanoparticles enhanced mitochondrial targeting, synergizing with GO<sub>X</sub>-mediated glucose depletion for amplified starvation therapy. Reactive oxygen species (ROS) quantification showed that BBR and GO<sub>X</sub> synergistically exacerbated oxidative stress, resulting in higher levels of ROS than those observed with monotherapy. Mechanistically, BGZF induced apoptosis through dual pathways: endogenous mitochondrial dysfunction and exogenous ROS overproduction. BGZF’s tumor-specific targeting capabilities were validated <em>in vivo</em>, demonstrating FA-mediated active homing and prolonged biosafety with negligible systemic toxicity. This research pioneers a dual-responsive nanoplatform that integrates mitochondrial targeting and cascade catalytic amplification to achieve synergistic antitumor effects between BBR and GO<sub>X</sub>, offering a novel paradigm for CRC treatment.</div></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":"262 ","pages":"Article 115512"},"PeriodicalIF":7.9,"publicationDate":"2026-01-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146035119","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A comprehensive review on active self-luminous pavements: Materials, performance, and practical applications 主动式自发光路面:材料、性能和实际应用综述
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.matdes.2026.115467
Wentong Wang , Shuqian Wang , Zhenguo Lu , Yu Cheng , Yifan Zhao , Qinghua Zhang
Active self-luminous pavements (ASLP) achieve autonomous luminescence at night or in dark environments by incorporating long-afterglow materials. They offer advantages such as environmental friendliness, energy efficiency, and sustainability, which enable them to address the issue of insufficient nighttime road lighting effectively. Research on ASLP has been extensively carried out in laboratories. However, due to the significant differences between laboratory settings and real-world road environments, further exploration is required to evaluate the application and performance of ASLP in actual road engineering projects. Therefore, this paper reviews the latest research progress and application status of ASLP, comprehensively covering self-luminous mechanisms, luminous efficiency, and quantitative methods for brightness. In particular, it discusses and compares the applications, limitations, and performance-influencing factors of the widely studied and applied material SrAl2O4:Eu2+, Dy3+ in different pavements. The first systematic comparison of the comprehensive performance (luminescence efficiency, durability, cost, and applicability) of SrAl2O4:Eu2+, Dy3+in three mainstream pavement application formats (inorganic gel-based, polymer-based, and embedded). It provides a basis for engineering decision-making or material selection in engineering projects. Finally, this paper examines the future challenges in the development and application of ASLP, with the aim of providing valuable ideas and practical guidance for their implementation and promotion.
主动自发光路面(ASLP)通过采用长余辉材料在夜间或黑暗环境中实现自主发光。它们具有环境友好、能源效率和可持续性等优点,使它们能够有效地解决夜间道路照明不足的问题。ASLP的研究已在实验室中广泛开展。然而,由于实验室设置与实际道路环境存在显著差异,需要进一步探索评估ASLP在实际道路工程项目中的应用和性能。因此,本文综述了ASLP的最新研究进展和应用现状,从自发光机理、发光效率、亮度定量方法等方面进行了综述。特别讨论和比较了广泛研究和应用的材料SrAl2O4:Eu2+, Dy3+在不同路面中的应用、局限性和性能影响因素。首次系统比较了SrAl2O4:Eu2+、Dy3+在无机凝胶基、聚合物基、嵌入式三种主流路面应用形式下的综合性能(发光效率、耐久性、成本、适用性)。为工程决策或工程项目选材提供依据。最后,本文探讨了ASLP在未来发展和应用中面临的挑战,旨在为其实施和推广提供有价值的思路和实践指导。
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引用次数: 0
An improved simulation of the residual stress field in the VPPA-MIG hybrid welding of high-strength aluminum alloy 高强度铝合金VPPA-MIG复合焊接残余应力场的改进模拟
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.matdes.2026.115477
Zhenbang Sun , Jianping Liu , Maohua Du , Yongquan Han , Jiahui Tong
Accurate analysis of residual stress in aluminum alloy welds is essential for ensuring the quality and service life of joints. The mechanical properties of both as-received and softened high-strength aluminum alloy at different temperatures were determined at various temperatures through high-temperature tensile experiments on 11  mm-thick 7A52 plates. Furthermore, a material softening model for aluminum alloy was developed based on Lifshitz-Slyozov-Wagner (LSW) theory. The impact of weld joint softening on residual stress was investigated through VPPA–MIG hybrid welding simulations, with the results derived from the proposed softening model evaluated against a conventional modeling approach. The softening model predicts significantly lower residual stresses in the heat-affected zone (HAZ) adjacent to the weld, with maximum longitudinal and transverse tensile stresses reduced by 26.4 % and 25.2 %, respectively, while stresses outside the HAZ remain comparable to the conventional model. X-ray diffraction validation demonstrated closer agreement with the softening model’s predictions. The developed model accurately predicts residual stress distributions in aluminum alloy welds, supporting improved service reliability, process optimization, and structural integrity assessment in aerospace and automotive applications.
准确分析铝合金焊缝残余应力对保证接头质量和使用寿命至关重要。通过在11mm厚7A52板上的高温拉伸实验,测定了不同温度下接收态和软化态高强铝合金的力学性能。此外,基于Lifshitz-Slyozov-Wagner (LSW)理论建立了铝合金材料软化模型。通过VPPA-MIG混合焊接仿真研究了焊缝软化对残余应力的影响,并将所提出的软化模型的结果与传统建模方法进行了比较。软化模型预测焊缝附近热影响区(HAZ)的残余应力显著降低,最大纵向和横向拉伸应力分别降低26.4%和25.2%,而HAZ外的应力与传统模型相当。x射线衍射验证与软化模型的预测更加吻合。所开发的模型可以准确预测铝合金焊缝中的残余应力分布,支持航空航天和汽车应用中改进的服务可靠性、工艺优化和结构完整性评估。
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引用次数: 0
A second-generation apparatus for in situ synchrotron characterisation of directed energy deposition additive manufacturing with multi-modal monitoring and external forces 具有多模态监测和外力的定向能沉积增材制造的第二代原位同步加速器表征装置
IF 7.9 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-14 DOI: 10.1016/j.matdes.2026.115495
Imogen Cowley , Harry E. Chapman , Sebastian Marussi , Xianqiang Fan , David Rees , Tristan Fleming , Yunhui Chen , Alexander Rack , Robert C. Atwood , Martyn A. Jones , Samuel J. Clark , Chu Lun Alex Leung , Peter D. Lee
In situ synchrotron studies of Directed Energy Deposition (DED) additive manufacturing provide unique process insights, using high-resolution spatial and temporal observations to reveal melt pool dynamics, phase evolution, and defect formation mechanisms. However, capturing these phenomena under industrially relevant conditions remains a challenge. Here, a second-generation DED apparatus is presented that replicates industrially relevant process conditions whilst enabling multi-modal in situ monitoring, including synchrotron X-ray radiography and diffraction, infrared (IR) imaging, inline coherent imaging (ICI), and optical imaging. The equipment, termed the Blown-powder Additive Manufacturing Process Replicator-II (BAMPR-II), also facilitates a range of unique process adaptations including the application of heat, magnetic fields, and ultrasound. Two case studies are described demonstrating how BAMPR-II reveals the underlying phenomena controlling DED, including: (1) simultaneous X-ray and ICI imaging to capture cracking mechanisms during DED; and (2) X-ray imaging of DED illustrating how magnetic fields can control flow in the melt pool.
定向能沉积(DED)增材制造的原位同步加速器研究提供了独特的工艺见解,使用高分辨率的空间和时间观察来揭示熔池动力学,相演变和缺陷形成机制。然而,在工业相关条件下捕捉这些现象仍然是一个挑战。在这里,展示了第二代DED设备,该设备复制了工业相关的工艺条件,同时实现了多模态原位监测,包括同步加速器x射线摄影和衍射,红外(IR)成像,在线相干成像(ICI)和光学成像。该设备被称为吹粉增材制造工艺复制器- ii (BAMPR-II),还促进了一系列独特的工艺适应,包括热、磁场和超声波的应用。描述了两个案例研究,展示了BAMPR-II如何揭示控制DED的潜在现象,包括:(1)同时进行x射线和ICI成像以捕获DED过程中的开裂机制;(2) DED的x射线成像,说明磁场如何控制熔池中的流动。
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引用次数: 0
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Materials & Design
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