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2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Epoxy molding compound effect on fan-out wafer level package strength during post-mold thermal process 环氧树脂成型复合材料对模后热过程中扇形圆片级封装强度的影响
Cheng Xu, Z. Zhong, W. Choi
Fan-out wafer level packaging technology becomes more and more popular and attractive of its flexibility for integration of diverse devices in a tiny form factor. The small and thin fan-out wafer level package has low package strength and often faces crack issues. In the previous study, the fan-out wafer level package strength increased significantly when the wafers were lithographed passivation layers. The extreme thin passivation layers should not impact the package strength seriously. Therefore, the only explanation was any package material strength changed during the lithographing process. In this study, the thermal properties of epoxy molding compound were evaluated to understand the effect of epoxy molding compound on the package strength and reliability. Both Vickers hardness test and three-point bending test were used to evaluate the changing of epoxy molding compound strength. The results showed that the post-mold curing process and any post-mold thermal process had a significant effect on the epoxy molding compound strength.
扇出式晶圆级封装技术因其在微小尺寸内集成多种器件的灵活性而越来越受欢迎和吸引。小而薄的扇形晶圆级封装具有低封装强度和经常面临裂纹问题。在之前的研究中,当圆片上刻钝化层时,扇形圆片级封装强度显著提高。极薄的钝化层不应严重影响封装强度。因此,唯一的解释是在光刻过程中任何封装材料的强度发生了变化。本研究对环氧成型复合材料的热性能进行了评价,以了解环氧成型复合材料对包装强度和可靠性的影响。采用维氏硬度试验和三点弯曲试验对环氧成型复合材料的强度变化进行了评价。结果表明:模后固化工艺和任何模后热处理工艺对环氧树脂成型复合材料的强度有显著影响。
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引用次数: 9
Impact of junction temperature over forward voltage drop for red, blue and green high power light emitting diode chips 结温对红、蓝、绿大功率发光二极管芯片正向压降的影响
A. Muslu, Burak Ozluk, Enes Tamdogan, M. Arik
Commercially available light emitting diodes (LEDs) that have high efficiencies and long lifetime are offered in advanced packaging technologies. Many cooling systems were developed for current LED systems that enable a better removal of heat than counterpart devices offered earlier this decade. On the other hand, these lighting systems are still producing a considerable amount of heat that is still not effectively removed. Especially, p-n junctions of LEDs are the most critical regions where a significant amount of heating occurs, and it is crucial to determine the temperature of this active region to meet the lumen extraction, color, light quality and lifetime goals. In literature, there are some proposed junction temperature measurement methods such as Peak Wavelength Shift, Thermal (Infrared) Imaging and Forward Voltage Change methods mostly focused on blue LEDs. In this study, we are studying three common types of LEDs (Red, Green, and Blue) and comparing their forward voltage drop (Vf) behaviors. A set of theoretical, computational and experimental studies have been performed. It is found that optical power change with temperature in red LEDs are much higher than blue and green chips. The green LED chip experienced the largest slope having the largest change in forward voltage compared to other LED chips.
商用发光二极管(led)具有高效率和长寿命的先进封装技术。许多冷却系统是为当前的LED系统开发的,能够比本世纪初提供的对应设备更好地散热。另一方面,这些照明系统仍然产生大量的热量,仍然没有有效地去除。特别是,led的pn结是发生大量加热的最关键区域,确定该活性区域的温度对于满足流明提取,颜色,光质量和寿命目标至关重要。在文献中,有一些提出的结温测量方法,如峰值波长移,热(红外)成像和正向电压变化方法,主要集中在蓝色led。在这项研究中,我们正在研究三种常见类型的led(红色,绿色和蓝色),并比较它们的正向电压降(Vf)行为。进行了一系列理论、计算和实验研究。研究发现,红色led的光功率随温度的变化远高于蓝色和绿色芯片。与其他LED芯片相比,绿色LED芯片的斜率最大,正向电压变化最大。
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引用次数: 7
Induced clustering-enabled thermal transport enhancement in polymer composites for efficient thermal interface materials 高效热界面材料在聚合物复合材料中的诱导簇化热输运增强
Young-kuk Kim
Efficient removal of accumulated heat is essential to maintaining device efficiency and ensuring long lifetime span. Polymer composites composed of highly conductive ceramic fillers and flexible polymer matrix are popularly selected as thermal management materials owing to their moderate thermal transport properties, gap-filling capability and easy processing ability with low cost. High thermal conductivity of polymer composites is one of the primary requisites for thermal management materials of electronic devices. We report abnormal increase of thermal conduction of Al2O3-based silicone polymer composites by induced clustering of thermally conductive BN nanoplatelets. Initially, polymer composite containing various amount of spherical Al2O3 fillers have been prepared and measured thermal diffusivity along through-plane direction (dt) was 0.7 mm2/s at best. This value of DT is only 5% of known TDs for bulk polycrystalline Al2O3. The main cause of the low thermal transport properties is assumed to be discrete distribution of thermally conductive fillers. Then, small amount of nanocrystalline platelets with high thermal conductivity are incorporated to enhance the connectivity between fillers. As-received BN powders were surface-oxidized with high temperature treatment under ambient atmosphere and exfoliated to be nanoplatelets after further ball milling with water to ensure uniform dispersion in polymer matrix. Al2O3 containing composite showed dt of enhanced to 1.0 mm2/s after subsequent addition of surface modified BN nanoplatelets by 6 vol%. Further addition of BN nanoplatelets resulted in abrupt increase in DT up to 1.5 mm2/s which is almost twice as high as dt of a pristine Al2O3-containing polymer composite. The clustering of thermally conductive ceramic fillers enclosed with polymer matrix is shown to be induced by colloidal interaction between BN nanoplatelets in the gaps between macroscopic Al2O3 spheres. These can be attributed to be main cause of rapid improvement of thermal diffusivity in the composites. Here, the benefits of induced clustering for thermal management composite materials are illustrated.
有效地去除积累的热量对于保持设备效率和确保长使用寿命至关重要。由高导电性陶瓷填料和柔性聚合物基体组成的聚合物复合材料具有热输运性能适中、填充空隙能力强、易于加工、成本低等优点,是热管理材料的首选材料。聚合物复合材料的高导热性是电子器件热管理材料的基本要求之一。我们报道了al2o3基有机硅聚合物复合材料的热传导异常增加通过诱导簇化导热BN纳米片。初步制备了含有不同数量的球形Al2O3填料的聚合物复合材料,测得沿平面方向的热扩散系数(dt)最高为0.7 mm2/s。该DT值仅为块状多晶Al2O3的已知TDs的5%。热输运性能低的主要原因是导热填料的离散分布。然后,加入少量具有高导热性的纳米晶片,以增强填料之间的连通性。所得的氮化硼粉体在常温下经高温处理表面氧化,再经水球磨剥落成纳米片状,以保证在聚合物基体中的均匀分散。在Al2O3复合材料中加入6 vol%的表面改性BN纳米薄片后,dt增强到1.0 mm2/s。进一步添加BN纳米薄片导致DT突然增加到1.5 mm2/s,几乎是原始含al2o3聚合物复合材料DT的两倍。聚合物基体包裹的导热陶瓷填料的聚类是由宏观Al2O3球间隙中BN纳米片之间的胶体相互作用引起的。这是复合材料热扩散率迅速提高的主要原因。在这里,诱导聚类对热管理复合材料的好处被说明。
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引用次数: 0
Meteorological assessment and implementation of an air-side free-cooling system for data centers in Chile 智利数据中心空气侧自然冷却系统的气象评估和实施
A. Díaz, G. Neves, Luis Silva-Llanca, M. del Valle, J. Cardemil
Data center energy consumption in Latin America has increased considerably during last years. According to Datacenter dynamics, energy requirements during 2016 were expected to be around 3.85 GW. In Chile, the data center industry grew 14% between 2009 and 2010, whereas energy consumption increased 21.4% between 2012 and 2013. For this reason, many data centers in the country have started to evaluate efficient alternatives to reduce energy consumption such as the use of air containment techniques, air-side and water-side cooling systems. To date, existing free-cooling maps do not provide information about available hours during the year for implementing either air-side or water-side cooling systems in data centers in South America. This paper presents a thermo-dynamic analysis aimed to evaluate the potential use of air-side free-cooling systems in the Chilean data center industry. First, temperature and Relative Humidity (RH) variations, during three years, were obtained at 29 different stations throughout the entire country. The objective was to identify regions in Chile that meet data center thermal requirements proposed by the ASHRAE. Fiber-optic availability was also considered during the analysis. The thermodynamic model considered a white room with a thermal load of 20 kW, for which an air treatment unit was incorporated with the objective of providing cold air at 18° and 60% RH. An air treatment system was calculated at three different locations in Chile. These locations were selected since they offer high availability of fiber-optic connections (Chacalluta, Arica y Parinacota Region), strategic position for companies (Quinta Normal, Metropolitan Region), and low temperatures through the year (Carlos Ibanez, Aysen Region). Preliminary results have demonstrated that Chile is a relatively humid country. For this reason, cooling air must be dehumidified most of the time. The results also showed that even when low temperatures can be found in Carlos Ibanez, both Chacalluta and Quinta Normal offer excellent possibilities for the data centers industry. These two last locations offer more fiber-optic connections and temperature variations that lay within the range established by the ASHRAE.
拉丁美洲的数据中心能耗在过去几年中大幅增加。根据数据中心动态,2016年的能源需求预计约为3.85吉瓦。在智利,数据中心行业在2009年至2010年间增长了14%,而能源消耗在2012年至2013年间增长了21.4%。因此,该国的许多数据中心已开始评估减少能源消耗的有效替代方案,例如使用空气密封技术、空气侧和水侧冷却系统。到目前为止,现有的自然冷却地图没有提供南美洲数据中心在一年中可用于实施空气侧或水侧冷却系统的可用时间的信息。本文提出了一项热力学分析,旨在评估智利数据中心工业中空气侧自然冷却系统的潜在用途。首先,获得了全国29个不同站点三年来的温度和相对湿度(RH)变化。目的是在智利确定符合ASHRAE提出的数据中心热要求的区域。在分析过程中还考虑了光纤的可用性。热力学模型考虑了一个热负荷为20 kW的白色房间,其中包含一个空气处理单元,目标是提供18°和60%相对湿度的冷空气。在智利的三个不同地点计算了空气处理系统。选择这些地点是因为它们提供高可用性的光纤连接(查卡卢塔,Arica y Parinacota地区),公司的战略位置(Quinta Normal,大都市区),以及全年的低温(Carlos Ibanez, Aysen地区)。初步结果表明,智利是一个相对潮湿的国家。因此,大多数时候必须对冷却空气进行除湿。结果还表明,即使在Carlos Ibanez可以找到低温,Chacalluta和Quinta Normal都为数据中心行业提供了极好的可能性。最后两个地点提供了更多的光纤连接和温度变化,这些都在ASHRAE确定的范围内。
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引用次数: 2
Investigation of aluminum foams and graphite fillers for improving the thermal conductivity of paraffin wax-based phase change materials 泡沫铝和石墨填料改善石蜡基相变材料导热性能的研究
J. Ruiz, Yash Ganatra, A. Bruce, J. Howarter, A. Marconnet
Passive thermal management with phase change materials (PCMs) has become the one of the most promising methods to cool cell phone processors due to the relatively simple implementation and profound impact on processor temperatures. Enhancing the thermal properties of conventional PCMs, mainly thermal conductivity and latent heat storage, allows for an overall improved thermal management system. This study aims to improve the thermal conductivity of paraffin wax (a typical commercial PCM) by the introduction of an expanded graphite (EG) filler to form a paraffin wax composite, and then infiltration of the EG/paraffin composite into an aluminum foam matrix. The thermal conductivity of the EG/paraffin composites increases respectively to the volume percent of expanded graphite. While the thermal conductivity increased, there is some negative impact on latent heat storage compared to pure paraffin wax. The pore size of the aluminum foam matrixes also has a profound impact on both thermal conductivity and latent heat storage of the overall system. These results will allow for improvements in cooling techniques incorporated within cell phones and other mobile devices, allowing for future development of their processors (higher computational power), prolonged reliability, and longer anticipated life cycles.
采用相变材料(PCMs)的被动热管理由于其相对简单的实现和对处理器温度的深远影响而成为最有前途的冷却手机处理器的方法之一。增强传统pcm的热性能,主要是导热性和潜热储存,允许整体改进热管理系统。本研究旨在通过引入膨胀石墨(EG)填料形成石蜡复合材料,然后将EG/石蜡复合材料渗透到泡沫铝基体中,从而提高石蜡(一种典型的商用PCM)的导热性。EG/石蜡复合材料的导热系数随膨胀石墨体积百分比的增加而增大。与纯石蜡相比,随着导热系数的增加,其潜热储量也有一定的负面影响。泡沫铝基体的孔径大小对整个体系的导热性和潜热储量也有深远的影响。这些结果将改进手机和其他移动设备的冷却技术,使其处理器的未来发展(更高的计算能力)、更长的可靠性和更长的预期生命周期成为可能。
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引用次数: 5
Design considerations for a miniaturized TIM tester with extremely high measurement resolution 具有极高测量分辨率的小型化TIM测试仪的设计考虑
R. Warzoha, A. Smith, A. Bajwa, L. Boteler
This work describes relevant design considerations for the fabrication of a miniaturized thermal interface material characterization instrument that is capable of resolving interfacial thermal resistances (Rt) below 1 mm2.K/W. Leveraging previous work (Warzoha et al., 2017, Smith et al. 2016), the authors propose a reduction in the length scale of the primary heat meter bars to below 4 mm in order to sufficiently increase the temperature difference across the interface, thereby reducing the measurement uncertainty of Rt across high-performance materials. The analytical uncertainty analysis takes advantage of an increase in the number of temperature measurements that can be made across the length of each bar via infrared microscopy. In a preliminary numerical analysis, we find that extreme care must be taken to apply and remove heat uniformly from the end points of each bar, particularly as the length of the bar is reduced below 4 mm. To do this, longitudinal fins are directly integrated into the bottom heat meter bar assembly and are immersed in a heat transfer fluid that is advected within a custom cold plate assembly. We conduct a parametric study to determine the linearity of the thermal gradient along the length of each heat meter bar, which in turn provides us with an upper limit for the number of temperature measurements that can be made via infrared microscopy and therefore the minimum achievable measurement of Rt. Finally, we use this information to design a more suitable lower heat meter bar cooling technique for measuring the thermal resistance across a sintered silver-copper interface with an expected value of Rt = 0.1 mm2.K/W. To do this, we find it necessary to transition from a heat sink cooling mechanism to the use of jet impingement for heat dissipation at the bottom of the lower heat meter bar.
这项工作描述了制造小型化热界面材料表征仪器的相关设计考虑,该仪器能够解决低于1 mm2.K/W的界面热阻(Rt)。利用先前的工作(Warzoha等人,2017年,Smith等人,2016年),作者建议将主热测量棒的长度尺度减少到4毫米以下,以充分增加界面上的温差,从而降低高性能材料上Rt的测量不确定度。分析不确定度分析利用了通过红外显微镜可以在每个条的长度上进行的温度测量数量的增加。在初步的数值分析中,我们发现必须非常小心地从每个棒的末端均匀地施加和去除热量,特别是当棒的长度减少到4毫米以下时。为了做到这一点,纵向翅片直接集成到底部热计棒组件中,并浸入在定制冷板组件内平流的传热流体中。我们进行了参数化研究,以确定热梯度沿每个热计条长度的线性关系,这反过来又为我们提供了通过红外显微镜可以进行的温度测量次数的上限,从而为rt提供了最小可实现的测量值。我们利用这些信息设计了一种更合适的低热计条冷却技术,用于测量烧结银铜界面上的热阻,其期望值为Rt = 0.1 mm2.K/W。为了做到这一点,我们发现有必要从散热器冷却机制过渡到使用射流撞击在较低的热计杆底部散热。
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引用次数: 1
Extending a multi-level logi-thermal simulation framework to a mixed signal thermal aware simulation environment using SystemC-AMS 使用SystemC-AMS将多级逻辑热仿真框架扩展到混合信号热感知仿真环境
L. Jani, A. Poppe
With the advance of the semiconductor technology power density and related thermal management issues became design bottlenecks. These physical limits require design engineers to make several thermal aware decisions during the design process: the earlier the better. Modern hardware description languages have extensions for simulation of mixed-signal circuits (e.g. SystemC-AMS, Verilog-AMS, VHDL-AMS) but none of these approaches support co-simulation of the effect of the foreseen thermal environment of the design with the logic behavior. A relatively new simulation paradigm called logi-thermal simulation is aimed to fill this gap in the available set of simulation tools. Our framework for co-simulation of logic and thermal behavior called LogiTherm contains generic interfaces towards usual logic and thermal simulation engines. In our present framework setup SystemC and Verilog is supported as hardware description languages and two thermal field solvers, SUNRED and 3D-ICE can be used as thermal simulation engines. In this paper we present the recent developments of the LogiTherm framework that enable logi-thermal simulation of mixed signal designs. We demonstrate the capability of our system by presenting simulation results of a test system, which contains a microprocessor and mixed signal components as well.
随着半导体技术的进步,功率密度和相关的热管理问题成为设计的瓶颈。这些物理限制要求设计工程师在设计过程中做出几个热意识决策:越早越好。现代硬件描述语言有用于混合信号电路仿真的扩展(例如SystemC-AMS, Verilog-AMS, VHDL-AMS),但这些方法都不支持将设计的可预见热环境的影响与逻辑行为进行联合仿真。一种相对较新的仿真范式称为逻辑-热仿真,旨在填补现有仿真工具集中的这一空白。我们的逻辑和热行为联合模拟框架称为LogiTherm,它包含了通常逻辑和热模拟引擎的通用接口。在我们目前的框架设置中,支持SystemC和Verilog作为硬件描述语言,两个热场求解器SUNRED和3D-ICE可以用作热模拟引擎。在本文中,我们介绍了LogiTherm框架的最新发展,该框架可以实现混合信号设计的逻辑-热模拟。我们通过一个包含微处理器和混合信号组件的测试系统的仿真结果来证明我们系统的能力。
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引用次数: 0
Quasi-steady modeling of data center heat exchanger under dynamic conditions 动态条件下数据中心换热器的准稳态建模
M. del Valle, Carol Caceres, A. Ortega, K. Nemati, B. Sammakia
The transient modeling of cross flow heat exchangers requires the use of complicated analytical solutions or complex numerical schemes to solve the set of coupled partial differential equations representing the air, coolant and wall temperatures. Since most of the dynamic mass flow or temperature perturbations encountered in data center environment are slow compared with the timescale of the heat exchanger, using a simpler quasi-steady model instead of a complex transient solution represents a good alternative. The present work shows the use of a quasi-steady heat exchanger model to recreate the transient response of a 12×12 in heat exchanger core under ramp and sinusoidal perturbations. A criteria to identify the regimes where the quasi-steady model is valid is developed. Finally the model is used to model a rear door heat exchanger and the results compared with experimental results.
交叉流换热器的瞬态建模需要使用复杂的解析解或复杂的数值格式来求解代表空气、冷却剂和壁面温度的一组耦合偏微分方程。由于数据中心环境中遇到的大多数动态质量流或温度扰动与热交换器的时间尺度相比是缓慢的,因此使用更简单的准稳态模型代替复杂的瞬态解是一个很好的选择。目前的工作表明,使用准稳定的热交换器模型来重建在斜坡和正弦扰动下热交换器芯中12×12的瞬态响应。提出了一种识别准稳态模型有效区域的准则。最后利用该模型对某后门换热器进行了建模,并与实验结果进行了比较。
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引用次数: 4
Hot spot removal in power electronics by means of direct liquid jet cooling 用直接液体喷射冷却的方法去除电力电子设备中的热点
J. Jörg, S. Taraborrelli, E. Sabelberg, R. Kneer, R. D. De Doncker, W. Rohlfs
This study examines the potential performance of submerged single phase direct impinging jet cooling and compares this cooling concept to a state of the art pin fin cooling systems. Submerged single impinging jets and arrays of impinging jets are characterized by high heat transfer coefficients. Especially in the stagnation region, in which the jet provides fresh cooling liquid to the surface, high heat removal rates occur. Thus, impinging jet arrays are a promising approach for hot spot removal as well as for thermal uniformity in large areas. In the present cooling concept, micro jets of approximately 1 mm diameter directly impinge onto the backside of a IGBT-semiconductor. In contrast to pin fin cooling, direct jet impingement cooling dispenses with the need for any kind of thermal interface materials (TIM) or heat spreader, and thus, minimizes the thermal resistance of the heat sink. A further advantage of submerged direct impinging jet cooling is hot spot removal. Once the exact location of heat generation is determined a small impinging jet can be directed at these hot spots. For this, local heat generation of the IGBT-semiconductor is first investigated by measuring the surface temperature on the top and bottom side by IR-thermometry. To observe the local heat generation the IGBT is operated for a very short time without any heat sink. This information is used in the development and design of the cooling chamber and the jet positioning. Finally, the cooling system is analyzed and compared to other common cooling systems. Both liquid cooling concepts are experimentally investigated with respect to heat transfer, pressure drop, and pumping power. A comparison and evaluation is provided with a special focus on applications in the automotive and electro-mobility sector.
本研究考察了浸没式单相直接冲击射流冷却的潜在性能,并将这种冷却概念与最先进的针翅冷却系统进行了比较。浸没式单冲击射流和阵列式冲击射流具有高传热系数的特点。特别是在停滞区,射流向表面提供新鲜的冷却液,会产生高的热去除率。因此,碰撞射流阵列是一种很有前途的热点去除方法以及大面积的热均匀性。在目前的冷却概念中,直径约为1毫米的微射流直接撞击到igbt半导体的背面。与针鳍冷却相比,直接射流冲击冷却不需要任何类型的热界面材料(TIM)或散热器,因此,最大限度地减少了散热器的热阻。浸没式直接撞击式射流冷却的另一个优点是消除了热点。一旦确定了产生热量的确切位置,一个小的撞击射流就可以直接射向这些热点。为此,首先通过红外测温法测量顶部和底部表面温度来研究igbt半导体的局部热产生。为了观察局部热的产生,IGBT在没有任何散热器的情况下运行了很短的时间。这些信息用于冷却室和射流定位的开发和设计。最后,对该冷却系统进行了分析,并与其他常用冷却系统进行了比较。这两种液体冷却的概念,实验研究了关于传热,压降,和抽水功率。比较和评估提供了一个特别关注在汽车和电动汽车领域的应用。
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引用次数: 8
ROI and TCO analysis of the first production level installation of adsorption chillers in a data center 数据中心首次安装吸附式冷水机的ROI和TCO分析
Michael Ot, T. Wilde, Herbert Ruber
Since mechanical chillers account for a large fraction of electricity spent on cooling, data centers are looking for ways to reduce their usage. In High Performance Computing, a popular approach is to use readily available high temperature direct liquid cooling (HT-DLC) that allows for mechanical chiller free cooling of compute components. Additionally, it provides a means to re-use their waste heat. A potential application is to use the waste heat to produce still needed cold water via adsorption refrigeration. This paper analyses the first production level installation of adsorption technology in a data center in terms of energy flows, Return of Investment (ROI), and Total Cost of Ownership (TCO).
由于机械冷却器占冷却用电的很大一部分,数据中心正在寻找减少其使用的方法。在高性能计算中,一种流行的方法是使用现成的高温直接液体冷却(HT-DLC),它允许机械冷却器对计算组件进行自由冷却。此外,它还提供了一种重新利用废热的方法。一个潜在的应用是利用余热通过吸附制冷产生仍然需要的冷水。本文从能量流、投资回报率(ROI)和总拥有成本(TCO)三个方面分析了吸附技术在数据中心的首次生产级安装。
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引用次数: 7
期刊
2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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