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Verification for ATS Method of New Sterilizing-Value-Estimation-Method 新灭菌值估算方法ATS方法的验证
Q4 Engineering Pub Date : 2021-09-15 DOI: 10.11301/jsfe.21589
Isamu Mukai
Since the Ball Formula Method was proposed in 1923, the development of sterilizing-valueestimation-methods has a history of about 100 years. Even today, the Formula Method at an early stage is widely used in food manufacturing because of its ease of use. However, due to advances in thermal processing systems, the range in which this Formula Method can be used has been limited in recent years. To overcome this problem, author proposed the Ambient Temperature Slide method based on a new idea in 2006. The correlation equation, which includes two parameters, heat-transfer coefficient and delay-time, was theoretically obtained using two hypotheses from the expansion of the heat-balance equation. The purpose of this time is to verify the hypothesis of the delay-time δ left behind in the previous third report and finally complete the ATS method theory, and to compare and verify it with Ball Formula Method which represents conventional methods. Both use common sterilizing data that can be investigated for versatility. In this case, the result of the latter comparative verification is also the verification of the former. The ATS method has now been verified for versatility been based on accuracy, confirming all of its outstanding accuracy, versatility, and simplicity.
自1923年鲍尔公式法提出以来,灭菌价值评估方法的发展已有近百年的历史。即使在今天,配方法在早期阶段也因其易于使用而广泛应用于食品制造。然而,由于热处理系统的进步,近年来这种公式方法的使用范围受到限制。为了克服这一问题,作者在2006年提出了一种基于新思想的环境温度滑动法。利用热平衡方程展开的两个假设,从理论上得到了包含传热系数和延迟时间两个参数的相关方程。这次的目的是验证前三次报告中遗留的delay-time δ的假设,最终完成ATS方法理论,并与代表常规方法的Ball Formula method进行对比验证。两者都使用通用的灭菌数据,可以调查其通用性。在这种情况下,后者的比较验证的结果也是前者的验证。ATS方法的多功能性现已得到验证,其基于准确性,证实了其所有突出的准确性,多功能性和简单性。
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引用次数: 0
Development of a New Seasoning Field Based on the Development of Concentrated Paste Roux Technology 基于浓缩肉酱技术开发调味品新领域
Q4 Engineering Pub Date : 2021-09-15 DOI: 10.11301/jsfe.21595
Kosuke Hamasu, Shigeki Satomi, Hiroko Hirai, Michie Kawamukai, Hitomi Masuko, Kanako Minami, Haruna Yamamoto, Fumiaki Kurobe, Yasushi Morishita
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引用次数: 0
Combined Effect of Mild Heat Treatment by Warm Sodium Hypochlorite Aqueous Solution and Active MAP on Browning of Fresh-Cut Celery 温次氯酸钠水溶液和活性MAP对鲜切芹菜褐变的联合作用
Q4 Engineering Pub Date : 2021-06-15 DOI: 10.11301/jsfe.21588
Kota Kobayashi, Mizuki Aibe, Y. Ogawa
The combined effect of mild heat treatment during the decontamination process (HT) and active modified atmosphere packaging (active MAP) during cold storage (MA) on browning of fresh-cut celery was examined in this study. A sodium hypochlorite aqueous solution at 50 ℃ was used for the decontamination treatment and regarded as the medium for the mild heat treatment. The initial gas composition and concentrations of active MAP were 9.0 % O 2 , 13.0 % CO 2 , and 78 % N 2 . The results for 9 days of storage showed that the aerobic plate count (APC, Log 10 CFU/g) during storage for the solo-MA and HT + MA combination was under 6 and comparatively lower than that of the control and solo-HT. This result indicated that solo-HT had a lower role in reducing bacterial growth. In contrast, solo-HT, similar to solo-MA and HT + MA combination, moderated the variation of the hue angle ( H °), which is an index of the degree of browning fresh-cut celery surface during storage. Additionally, the solo-HT and HT + MA combination prevented phenylalanine ammonia-lyase (PAL) activity and the relative increase in apparent polyphenol content, which is associated with the reduction of browning during storage. These results showed that the HT + MA combination could extend the storage stability of fresh-cut celery.
研究了去污过程中温和热处理(HT)和冷藏过程中活性气调包装(active MAP)对鲜切芹菜褐变的联合影响。采用50℃的次氯酸钠水溶液进行去污处理,并作为轻度热处理的介质。活性MAP的初始气体组成和浓度分别为9.0% o2、13.0% co2和78% n2。贮藏9 d的结果表明,单独MA和HT + MA组合贮藏期间的好氧平板计数(APC, Log 10 CFU/g)在6以下,且相对低于对照和单独HT。这一结果表明solo-HT对细菌生长的抑制作用较低。与单用MA和高温+ MA组合处理类似,单用HT处理对鲜切芹菜贮藏过程中表面褐变程度指标色相角(H°)的变化具有调节作用。此外,单HT和HT + MA联合处理抑制了苯丙氨酸解氨酶(PAL)活性和表观多酚含量的相对增加,这与贮藏期间褐变的减少有关。以上结果表明,HT + MA组合处理可以延长鲜切芹菜的贮藏稳定性。
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引用次数: 0
A Simplified Method for Predicting the Effect of Temperature on the Separation Performance by Chromatography 预测温度对色谱分离性能影响的简化方法
Q4 Engineering Pub Date : 2021-06-15 DOI: 10.11301/jsfe.21591
S. Nozaki, N. Yoshimoto, Shuichi Yamamoto
A simplified method for predicting the effect of temperature on the separation performance by chromatography was developed. As a model separation system, two polyphenol component separation by polymer-resin chromatography with ethanol-water mobile phase was chosen. HETP values as a function of mobile phase velocity for a wide range of temperatures 15-45 ℃ were well correlated by a single universal curve in the dimensionless HETP and the dimensionless velocity plots. A simplified equation that can predict the resolution was derived. The equation includes the temperature dependence of the distribution coefficients and the molecular diffusion coefficients. The relative separation performance (resolution) calculated by this equation showed that the existence of the maximum resolution depends on the temperature dependence of the distribution coefficients. Even when the resolution decreases with temperature, higher temperature operations may be advantageous as both the separation time and the separation volume decrease.
建立了一种预测温度对色谱分离性能影响的简化方法。采用乙醇-水流动相,采用聚合物-树脂色谱法分离两种多酚组分,作为模型分离体系。在15 ~ 45℃的大范围温度范围内,HETP值作为流动相速度的函数,在无量纲HETP图和无量纲速度图中可以用一条通用曲线很好地进行相关。推导出了预测分辨率的简化方程。该方程包括分布系数和分子扩散系数的温度依赖关系。由该方程计算的相对分离性能(分辨率)表明,最大分辨率的存在取决于分布系数的温度依赖性。即使分辨率随温度降低,较高的温度操作也可能是有利的,因为分离时间和分离体积都减少了。
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引用次数: 0
Statistical Evaluation of Cleaning Processes in Food Manufacturing Facilities 食品生产设施清洁过程的统计评价
Q4 Engineering Pub Date : 2021-06-15 DOI: 10.11301/jsfe.21590
Takashi Kaminagayoshi, N. Yoshimoto, Shuichi Yamamoto
It is important to understand the performance of cleaning procedures properly in food industry. A method for evaluating the performance by using the process capability was developed, in which the cleaning performance value was defined. The method was applied to the cleaning data obtained at a food manufacturing site. Based on the analyzed data the validity and the reliability of the evaluation method and the product specification were discussed.
正确理解食品工业中清洁程序的性能是很重要的。开发了一种利用工艺能力评估性能的方法,其中定义了清洁性能值。该方法应用于在食品生产现场获得的清洁数据。在分析数据的基础上,讨论了评价方法和产品说明书的有效性和可靠性。
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引用次数: 0
Prediction of Sake Component Values Using E-nose and E-tongue Data by Machine Learning 基于机器学习的电子鼻和电子舌数据预测清酒成分值
Q4 Engineering Pub Date : 2021-03-15 DOI: 10.11301/JSFE.20577
Satoru Shimofuji, Motoko Matsui, Yukari Muramoto, Hironori Moriyama, Yoshiro Hoki, H. Uehigashi
We estimated the quality component values of the commercial Japanese sake Junmai Ginjo by using electronic (e)-nose and e-tongue data. Regression analysis methods were applied to predict the components. Characteristic features of Junmai Ginjo such as acidity, amino acid content, glucose and nine volatile components were used as objective variables. Explanatory variables were the 99 peak data obtained by an e-nose and seven sensor data obtained by an e-tongue. The prediction accuracy by the partial least squares regression method using e-nose and e-tongue data was 7.57 average error% (the ratio of the mean absolute error to the component value range). With the application of other regression analyses (multiple regression analysis, support-vector machine, random forest, gradient boosting), the prediction accuracy was improved for all components except the acidity and amino acid content. With the application of other regression analyses and the addition of the data of seven simplified analyses (Brix, pH, electrical conductivity, OD260, OD280, simplified alcohol content, simplified glucose content), the prediction accuracy was improved for all components. (average error%: 5.04) The analysis conditions ( i.e. , the regression analysis and the dataset of explanatory variables) for the best score differed depending on the component. Thus, when predicting components by a regression analysis, it is necessary to prepare a plurality of analysis conditions and challenges.
我们使用电子(e)鼻和电子贸易数据估计了商业日本清酒Junmai Ginjo的质量成分值。采用回归分析方法对各组分进行预测。以君脉金酒的酸度、氨基酸含量、葡萄糖和9种挥发性成分为特征变量。解释变量是电子鼻获得的99个峰值数据和电子舌获得的7个传感器数据。使用e-nose和e-tongue数据的偏最小二乘回归方法的预测精度为7.57平均误差%(平均绝对误差与分量值范围的比率)。通过应用其他回归分析(多元回归分析、支持向量机、随机森林、梯度增强),除酸度和氨基酸含量外,所有成分的预测精度都得到了提高。通过应用其他回归分析,并添加七个简化分析的数据(Brix、pH、电导率、OD260、OD280、简化酒精含量、简化葡萄糖含量),提高了所有成分的预测精度。(平均误差%:5.04)最佳分数的分析条件(即回归分析和解释变量数据集)因成分而异。因此,当通过回归分析预测成分时,需要准备多个分析条件和挑战。
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引用次数: 0
Analysis of Fluidize Bed Granulation Process Using Steam-Water Two-Phase Binder 蒸汽-水两相粘结剂流化床造粒工艺分析
Q4 Engineering Pub Date : 2021-03-15 DOI: 10.11301/JSFE.21587
I. Sotome
Fluidized bed granulation is a common operation to improve the dispersibility and solubility of powdered food including instant soup, as well as powdered instant beverages. In the fluidized bed granulation process of food powder, fine partic les are formed to large granule usually by spraying aqueous solution of polysaccharide as binder. The water added to the powder materials plays an essential role for the growth of granule, however, excessive moisture spoils the quality of granule products and elongate the processing time and successive drying period of the granule. This article summarizes a development process of new fluidized bed granulation technique using steam-water two-phase (SWTP) binder. This article firstly introduces a model to describe moisture content of fluidized bed as a function of time and binder spraying rate for the conventional granulation process using liquid binder. The model was consequently extended for the process using SWTP binder by considering condensation of steam to the powder materials and evaporation of binder droplets. The model developed in these studies was used to determine the binder spraying conditions for each binder to compare the granule growth at equivalent profile of moisture content. It was found that the SWTP binder decreased the amount of water used in the process to 40 ~ 84% comparing with conventional liquid binder.
流化床造粒是一种常用的操作,以提高粉状食品的分散性和溶解度,包括速溶汤,以及粉状速溶饮料。在食品粉的流化床造粒过程中,通常是通过喷洒多糖水溶液作为粘结剂,将细颗粒制成大颗粒。粉末物料中加入的水分对颗粒的生长起着至关重要的作用,但过多的水分会破坏颗粒产品的质量,延长颗粒的加工时间和连续干燥时间。本文综述了蒸汽-水两相(SWTP)粘结剂流化床造粒新技术的发展历程。本文首先建立了一个模型,描述了常规液体粘合剂造粒过程中流化床含水率随时间和粘合剂喷射速率的函数。考虑蒸汽对粉末物料的冷凝和粘结剂液滴的蒸发,将该模型扩展到使用SWTP粘结剂过程。在这些研究中建立的模型被用来确定粘合剂的喷射条件,为每个粘合剂比较颗粒生长在等效的含水率剖面。结果表明,与常规液体粘结剂相比,SWTP粘结剂的水用量可降低40 ~ 84%。
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引用次数: 0
3D Food Printing for Soft Foods Such as Nursing Food: Effects of Protein and Gelling Agent Added to Burdock Puree on Retaining The Shape of The Discharged Line and The Printed Object 护理食品等软性食品的3D食品打印:牛蒡泥中添加蛋白质和胶凝剂对排出线和打印物保持形状的影响
Q4 Engineering Pub Date : 2021-03-15 DOI: 10.11301/JSFE.20582
M. Horiuchi, Akachi Toshiyuki, Ryoji Fujii, M. Kawakami, H. Furukawa
3D printers have become popular in the world, and are expected to be used not only in industrial sectors but also in food sectors these days. Especially, making soft meals such as nursing foods with a 3D printer is useful to improve the satisfaction of eating and to reduce the burden of the caregiver. Therefore, we tried 3D printing of soft foods by using a combination of protein and gelling agent. And the effects of proteins and gelling agents were investigated. The results showed that 3D printing of soft foods can be performed by using a combination of protein and gelling agent and then extruding in a temperature range where the gelling agent does not completely gel and has fluidity after thermal denaturation of protein. Protein contributed to maintaining fluidity and retaining the shape of the discharged line, and gelling agent contributed to retaining the shape of the discharged line and adhering the layers. Furthermore, instead of protein, thermosetting gelling agent and thermoplastic gelling agent having a high gelation temperature also can be used.
3D打印机已经在世界范围内流行起来,预计不仅在工业领域,而且在食品领域也将得到应用。特别是,用3D打印机制作软性食物,如护理食品,有助于提高饮食满意度,减轻照顾者的负担。因此,我们尝试使用蛋白质和胶凝剂的组合来3D打印软性食品。并考察了蛋白质和胶凝剂的作用。结果表明,将蛋白质与胶凝剂结合使用,在胶凝剂未完全凝胶化且蛋白质热变性后具有流动性的温度范围内进行挤压,可以实现软性食品的3D打印。蛋白质有助于保持流动性和保持排出线的形状,胶凝剂有助于保持排出线的形状和粘附层。此外,还可以用胶凝温度高的热固性胶凝剂和热塑性胶凝剂代替蛋白质。
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引用次数: 1
Study on the Thermal Transfer and Reaction Kinetics of Meat Cooking 肉类烹饪过程中的传热与反应动力学研究
Q4 Engineering Pub Date : 2020-12-15 DOI: 10.11301/jsfe.20580
Naomi Shibata-Ishiwatari
Simulation is an ef fective technique for demonstrating the heating conditions necessary for ensuring both safety and quality during food manufacturing. This ar ticle describes a cooking simulation for predicting the quality of meat products based on heat and mass transfer analysis and reaction kinetics, such as for protein denaturation and enzymatic decomposition. When this simulation was used for cooking roast beef using the sous-vide method of cooking vacuum-packed food in a water bath, the following results were obtained: (1) the meat product had a soft texture since the actin in the meat was not completely denatured during cooking; (2) the distributions differed between the glutaminic acid and inosinic acid formed in the sample during the heat processing; (3) it was the sous vide cooking method that controlled the outflow of the umami components; and (4) since there was little sterilizing effect due to the relatively low cooking temperature at the meat core, it is important that fresh food material be used and strict sanitary control be maintained during cooking.
模拟是一种有效的技术,用于证明在食品生产过程中确保安全和质量所需的加热条件。本文描述了一种基于传热传质分析和反应动力学(如蛋白质变性和酶分解)预测肉制品质量的烹饪模拟。当该模拟用于使用在水浴中烹饪真空包装食品的真空方法烹饪烤牛肉时,获得了以下结果:(1)肉制品具有柔软的质地,因为肉中的肌动蛋白在烹饪过程中没有完全变性;(2) 热处理过程中样品中形成的谷氨酰胺和肌苷酸的分布不同;(3) 正是真空烹饪方法控制了鲜味成分的流出;(4)由于肉芯的烹饪温度相对较低,杀菌效果很小,因此在烹饪过程中使用新鲜食材并保持严格的卫生控制是很重要的。
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引用次数: 0
Physical Properties of Foods and the Effect of Water on Them-Water Activity and Glass Transition 食品的物理性质及水对其水活性和玻璃化转变的影响
Q4 Engineering Pub Date : 2020-12-15 DOI: 10.11301/jsfe.20584
H. Kumagai
Water sorption isotherms give information on the interaction between water and solid components in foods. Using solution thermodynamics, the thermodynamic parameters of both water and solutes can be estimated. The integral Gibbs free energy, Δ G s , is considered to be a suitable parameter for evaluating the interaction between solid and water from the thermodynamic point of view. The thermodynamic parameters obtained from water sorption isotherms relate to the degree of reduction in the glass transition temperature ( T g ), accompanied by water sorption. The difference between the chemical potential of solid (adsorbent) between a solution and a pure solid, Δ G as , which is obtained from water sorption isotherms by solution thermodynamics, is correlated well with Δ T g ( ≡ T g T g0 ; where T g0 is T g of dry material). This indicates that plasticizing effect of water on foods can be evaluated through the parameter Δ G as .
水吸附等温线提供了食物中水和固体组分之间相互作用的信息。利用溶液热力学,可以估计水和溶质的热力学参数。积分吉布斯自由能Δ G s被认为是从热力学角度评价固水相互作用的合适参数。从吸水等温线得到的热力学参数与玻璃化转变温度(T g)的降低程度有关,并伴有吸水。溶液和纯固体(吸附剂)的化学势之差Δ G as,由溶液热力学从吸附剂的吸水等温线中得到,与Δ T G(≡T G T G;其中tg0为干燥物质的tg)。这说明水对食品的塑化作用可以通过Δ G as参数来评价。
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引用次数: 1
期刊
Japan Journal of Food Engineering
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