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A universal drag model for liquid-solid fluidization: Experiment, data-driven modeling, CFD modeling and simulation 液固流化的通用阻力模型:实验、数据驱动建模、CFD 建模和模拟
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-02 DOI: 10.1016/j.powtec.2024.120335
Guangming Zhou, Le Xie
Various industrial applications are performed in liquid-solid fluidized beds where drag force plays a significant role in affecting the expansion characteristics of granular-bed, and then determines the mass/heat transfer performance. This study employs dimensionless learning data-driven modeling method, which is derived from the principle of dimensional invariance, to automatically discover the relationship between the drag coefficient and hydraulic dimensionless numbers from the liquid-solid fluidization data. It is found that the Fr number (=ul2/gds) also plays important role in improving the prediction accuracy of drag model except for Re number (=dsulρl/μl). The proposed data-driven modeling method has desired robustness, and the yielded drag model can be applicable to other liquid-solid systems, such as water-polystyrene spheres and water-coal particles, although it is derived from the fluidization of spherical glass beads in rising tap-water. The proposed drag model can also provide good CFD simulation results that agree very well with the experiment data with the relative error less than 5 %.
在液固流化床的各种工业应用中,阻力对颗粒床的膨胀特性起着重要影响,进而决定传质/传热性能。本研究采用无量纲学习数据驱动建模方法,该方法源于量纲不变性原理,可从液固流化数据中自动发现阻力系数与水力无量纲数之间的关系。研究发现,除 Re 数(=dsulρl/μl)外,Fr 数(=ul2/gds)对提高阻力模型的预测精度也有重要作用。所提出的数据驱动建模方法具有理想的鲁棒性,所得到的阻力模型可适用于其他液固体系,如水-聚苯乙烯球体和水-煤颗粒,尽管它是由球形玻璃珠在上升的自来水中的流化推导出来的。所提出的阻力模型还能提供良好的 CFD 模拟结果,与实验数据非常吻合,相对误差小于 5%。
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引用次数: 0
Microwave drying characteristics and kinetics of hematite pellets 赤铁矿球团的微波干燥特性和动力学
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-02 DOI: 10.1016/j.powtec.2024.120340
Guanwen Luo, Zhiwei Peng, Wanlong Fan, Ran Tian, Mingjun Rao, Guanghui Li
Microwave drying characteristics and kinetics of hematite pellets were investigated based on evaluation of the effects of initial mass, microwave power and pellet size during the drying process. The results showed the average drying rate increased with initial mass from 50 g to 80 g and microwave power from 600 W to 1000 W. However, it decreased with increasing pellet size from 10–12 mm to 14–16 mm. The process was successively controlled by external diffusion, internal diffusion, and chemical reaction. The Verma model was the most suitable kinetic model for describing the process. The effective diffusion coefficient of moisture ranged from 6.61 × 10−7 m2/s to 9.98 × 10−7 m2/s. The activation energy for the microwave drying process was only 2.83 W/g.
根据对干燥过程中初始质量、微波功率和球团尺寸影响的评估,研究了赤铁矿球团的微波干燥特性和动力学。结果表明,随着初始质量从 50 克增加到 80 克,微波功率从 600 瓦增加到 1000 瓦,平均干燥速率增加。这一过程先后受到外部扩散、内部扩散和化学反应的控制。Verma 模型是描述这一过程最合适的动力学模型。水分的有效扩散系数从 6.61 × 10-7 m2/s 到 9.98 × 10-7 m2/s 不等。微波干燥过程的活化能仅为 2.83 W/g。
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引用次数: 0
Numerical analysis of gas-solid flow erosion in different geometries as alternatives to a standard pipe elbow 对不同几何形状的气固流侵蚀进行数值分析,以替代标准弯管
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-02 DOI: 10.1016/j.powtec.2024.120334
Ahmadreza Veiskarami, Maysam Saidi
This study was conducted with the aim of replacing different geometric fittings instead of the standard 90° elbow and trying to change the flow pattern to reduce erosion damage. Among fittings, the elbows are at a more serious risk. Numerical investigation of the present erosion with the novelty of research on non-spherical particles and changes in the impact angle of particles along with fluid flow using eight new proposed fittings, including two miter fittings, three blinded fittings, one reducer elbow fitting, and two spherical elbows fittings in comparison with the standard 90° elbow was controlled. The numerical simulation of the gas-solid two-phase flow of non-spherical particles was studied using the Euler-Lagrange approach. To carry out the study numerical, first, the gas flow was modeled by the Navier-Stokes equations and the turbulent Reynolds stress model, and then the solid particles were injected using Newton's equation. Finally, the erosion was calculated using Grant and Tabakoff model of the restitution of particles of after hitting the wall and the erosion model of Oka. The amount of erosion caused by changes in the flow pattern was investigated to evaluate the performance of the new proposed fittings. Numerical results for the most critical mode (Vin = 27 m/s and DP = 300 μm) showed that the new proposed fittings increase the erosion resistance by 22.5 % to 39.6 % compared to the standard 90° elbow. Also, in this research, the effect of different parameters including flow velocity, particle diameter size, particle input rate, and particle rotation on erosion were investigated.
这项研究的目的是更换不同几何形状的配件,而不是标准的 90° 弯头,并尝试改变水流模式,以减少侵蚀破坏。在各种管件中,弯头的风险更大。与标准 90° 弯头相比,对目前的侵蚀情况进行了数值研究,对非球形颗粒和颗粒随流体流动的冲击角变化进行了新颖的研究,使用了 8 个新提出的管件,包括 2 个斜接管件、3 个盲接管件、1 个变径弯头管件和 2 个球形弯头管件。采用欧拉-拉格朗日方法对非球形颗粒的气固两相流进行了数值模拟研究。在进行数值模拟研究时,首先利用 Navier-Stokes 方程和湍流雷诺应力模型对气体流动进行建模,然后利用牛顿方程对固体颗粒进行喷射。最后,利用格兰特和塔巴科夫的颗粒撞壁后恢复模型以及奥卡的侵蚀模型计算侵蚀量。研究了流动模式变化引起的侵蚀量,以评估新提出的配件的性能。最临界模式(Vin = 27 m/s,DP = 300 μm)的数值结果表明,与标准 90° 弯头相比,拟议的新管件可将抗侵蚀能力提高 22.5% 至 39.6%。此外,这项研究还调查了不同参数(包括流速、颗粒直径大小、颗粒输入率和颗粒旋转)对侵蚀的影响。
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引用次数: 0
DEM study of structuralized cemented slopes under excavation conditions 挖掘条件下结构化水泥斜坡的 DEM 研究
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-02 DOI: 10.1016/j.powtec.2024.120341
Sujia Liu, Ga Zhang
Structuralized cementation has emerged as a promising method for reinforcing excavated slopes. The Discrete Element analysis is conducted on the structuralized cemented slopes under excavation with its validity verified through centrifuge model tests. The results indicate that structuralized cemented slopes exhibit progressive failure from the bottom to the top under excavation conditions. As the slope elevation decreases, the failure mode transitions from tension failure to shear failure, due to the presence of tensile stress only in the upper part of the slope. Microscopically, structuralized cementation prevents contact breakage, reducing fabric anisotropy and the variation of contact orientation from the vertical direction. Macroscopically, it increases the safety limit of slopes. The significant coupling between fabric evolution localization and local failure explains the failure mechanism of structuralized cemented slopes under excavation conditions. Increasing the size of the solidification zone reduces the localization extent of fabric evolution, thereby reinforcing the slope.
结构化固结法是一种很有前途的开挖边坡加固方法。对开挖条件下的结构化固结边坡进行了离散元素分析,并通过离心机模型试验验证了其有效性。结果表明,在开挖条件下,结构化固结边坡呈现出从底部到顶部的渐进式破坏。随着斜坡标高的降低,破坏模式从拉伸破坏过渡到剪切破坏,这是由于斜坡上部只存在拉应力。从微观上看,结构化胶结可防止接触断裂,减少织物的各向异性和接触方向与垂直方向的差异。宏观上,它提高了斜坡的安全极限。结构演变局部化与局部破坏之间的显著耦合解释了开挖条件下结构化固结斜坡的破坏机制。增大固结区的面积可减小织物演变的局部范围,从而加固边坡。
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引用次数: 0
Mechanochemical dechlorination of waste PVC resin and feedstock recycling 废聚氯乙烯树脂的机械化学脱氯和原料回收利用
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-02 DOI: 10.1016/j.powtec.2024.120330
Fumio Saito , Qiwu Zhang , Junya Kano
This article reviewed mechanochemical dechlorination of PVC by milling with additive from our basic research works on experiment and computer-chemistry. The dechlorination yield depends on additive and PVC characteristics as well as grinding conditions. In the dechlorination process, the chlorides and PVC residue have remained in the product, then they can be separated into solid and liquid phases by filtration after water leaching the products. Therefore, the valuable substance from either liquid or solid phases can be recovered by this operation. This leads to a feedstock recycling, and PVC is the source of chlorine for this chloride formation. In the first half of this article, the results on the mechanochemical dechlorination mechanism of PVC is mainly discussed, then, the last half of it dealt with the feedstock recycling using this kind of mechanochemical treatment with PVC for several scrap and wastes which contain valuable substances.
本文从实验和计算机化学的基础研究工作出发,综述了通过研磨添加剂对聚氯乙烯进行机械化学脱氯的过程。脱氯率取决于添加剂和 PVC 的特性以及研磨条件。在脱氯过程中,产品中会残留氯化物和聚氯乙烯残渣,经过水浸后的产品可以通过过滤分离成固相和液相。因此,无论是液相还是固相中的有价物质,都可以通过这一操作回收。这就实现了原料的循环利用,而聚氯乙烯正是形成氯化物的氯源。本文前半部分主要讨论了聚氯乙烯机械化学脱氯机理方面的研究成果,后半部分讨论了利用聚氯乙烯的这种机械化学处理方法对几种含有有价物质的废料和废物进行原料回收的问题。
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引用次数: 0
Influence of spray parameters on injected droplets and product properties in fluidized bed spray granulation 喷雾参数对流化床喷雾造粒中喷射液滴和产品特性的影响
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-10-01 DOI: 10.1016/j.powtec.2024.120274
Maike Orth , Matthias Börner , Swantje Pietsch-Braune , Stefan Heinrich
Liquid injection is one of the, if not the most, critical steps in fluidized bed spray granulation as the product quality as well as the overall process stability can be massively influenced by the associated parameters. Therefore, this study aims to correlate spray parameters to the spray pattern and droplets produced from the nozzle and the resulting granule properties. First, the effect of spray variables on spray angle and droplet size and velocity was analyzed, revealing the spray air pressure as crucial parameter. Afterwards, spray agglomeration experiments were conducted according to a statistical experimental plan varying several process-related parameters in addition to the nozzle set-up. The product particle size distribution was shown to be impacted by a complex combination of the investigated variables with the liquid spray rate, spray and protection air pressure, and fluidization air flow as main influences.
液体喷射是流化床喷雾造粒过程中最关键的步骤之一,因为相关参数会严重影响产品质量和整个工艺的稳定性。因此,本研究旨在将喷雾参数与喷嘴产生的喷雾模式和液滴以及由此产生的颗粒特性联系起来。首先,分析了喷雾变量对喷雾角度、液滴大小和速度的影响,发现喷雾气压是关键参数。随后,根据统计实验计划,除了喷嘴设置外,还改变了几个与工艺相关的参数,进行了喷雾造粒实验。结果表明,产品粒度分布受所研究变量的复杂组合影响,其中液体喷雾速率、喷雾和保护气压以及流化气流是主要影响因素。
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引用次数: 0
Shear characteristics of nonuniform distribution of granular materials in ring shear test and impact on landslides 环剪试验中不均匀分布颗粒材料的剪切特性及其对滑坡的影响
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-09-30 DOI: 10.1016/j.powtec.2024.120332
Suran Wang , Yao Lu , Yu Huang , Rafig Azzam
Knowledge of the shear behavior of landslide soil is very important for understanding landslide dynamics. This study investigated the shear behavior of base soil particle materials using ring shear tests with glass beads. Samples with varying particle sizes and distributions were examined to explore how particle size affects shear behavior at different shear velocities. Analysis of the samples included assessment of shear stress, displacement-shear stress fluctuations, and changes in the shear stress standard deviation. Results showed that with increasing shear displacement, shear stress fluctuations stabilize. Rather large difference particle size differences lead to more uniform particle mixing and a lower shear stress standard deviation. Conversely, when smaller particles predominate, particle mixing is less uniform, resulting in a higher shear stress standard deviation. Additionally, this study discussed the shear dilation and compaction mechanisms of samples under large displacement shear.
了解滑坡土的剪切行为对理解滑坡动力学非常重要。本研究利用玻璃珠环剪试验研究了基土颗粒材料的剪切行为。对不同粒径和分布的样本进行了研究,以探索粒径如何影响不同剪切速度下的剪切行为。对样品的分析包括对剪切应力、位移-剪切应力波动以及剪切应力标准偏差变化的评估。结果表明,随着剪切位移的增加,剪切应力波动趋于稳定。颗粒大小差异越大,颗粒混合越均匀,剪切应力标准偏差越小。相反,当较小的颗粒占主导地位时,颗粒混合就不那么均匀,从而导致较高的剪切应力标准偏差。此外,本研究还讨论了样品在大位移剪切作用下的剪切扩张和压实机制。
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引用次数: 0
Micropores formation and effects in the magnetization roasting of limonite ore 褐铁矿磁化焙烧过程中微孔的形成及其影响
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-09-30 DOI: 10.1016/j.powtec.2024.120339
Pengfei Liu , Xinran Zhu , Yuexin Han , Yanjun Li , Chuang Wen
As an abundant iron ore resource, limonite (mainly composed of goethite, hematite, lepidocrocite and other iron minerals) ore is seldom utilized due to its complex compositions, which has led to it lack mature processing methods. Magnetization roasting and magnetic separation is a promising method to process limonite ore. In this paper, the influence of microscopic pores on the reduction roasting of limonite ore was studied. X-ray diffraction, vibrating sample magnetometry, optical microscope, scanning electron microscopy, and the Brunauer-Emmett-Teller method of surface area analysis were used to study the dehydroxylation mechanism. The results indicated that goethite transformed into hematite, and the crystal structure of partly hematite probably changed when the dehydroxylation temperature increased from 600 °C to 1000 °C, making the sample more magnetic, the saturation magnetization increases significantly from 0.29 to 3.20 A·m2·kg−1. Simultaneously, SEM and BET showed the surface property has a big difference after roasting, more and more pores were generated with the temperature increased, then the specific surface area of the sample decreased from 75.94 to 0.59 m2·g−1. The reduction experiment results showed the dehydroxylation temperature has a significant effect on the reduction efficiency, the reduction time increased from 4 to 12.5 min with the temperature increased. This study has implications for the utilization of limonite ore using magnetization roasting technology.
作为一种丰富的铁矿石资源,褐铁矿(主要由鹅卵石、赤铁矿、鳞铁矿和其他铁矿物组成)因其成分复杂而很少被利用,导致其缺乏成熟的加工方法。磁化焙烧和磁选是一种很有前景的褐铁矿选矿方法。本文研究了微孔对褐铁矿还原焙烧的影响。采用 X 射线衍射、振动样品磁力仪、光学显微镜、扫描电子显微镜和表面积分析的 Brunauer-Emmett-Teller 法研究了脱羟机理。结果表明,当脱羟温度从 600 ℃ 升至 1000 ℃ 时,鹅辉石转变为赤铁矿,部分赤铁矿的晶体结构可能发生了变化,使样品的磁性增强,饱和磁化率从 0.29 A-m2-kg-1 显著增加到 3.20 A-m2-kg-1。同时,扫描电镜和 BET 显示焙烧后样品的表面性质有很大不同,随着温度的升高,孔隙越来越多,比表面积从 75.94 m2-g-1 下降到 0.59 m2-g-1。还原实验结果表明,脱羟温度对还原效率有显著影响,随着温度的升高,还原时间从 4 分钟增加到 12.5 分钟。该研究对使用磁化焙烧技术利用褐铁矿具有借鉴意义。
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引用次数: 0
Scale-span feature of surface analysis, macromolecular and pore structure in coal: Implications for inherent evolutionary mechanism of morphological microstructure 煤的表面分析、大分子和孔隙结构的尺度跨度特征:形态微结构内在演化机制的含义
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-09-30 DOI: 10.1016/j.powtec.2024.120338
Kaizhong Zhang , Jiayang Li , Liang Wang , Shenguang Fu , Haoyu Zhang , Xiangqian Xing
Morphological microstructural evolution of tectonic coal determines CBM storage and transportation mechanism as well as the occurrence of coal and gas outburst. Scale-span morphological feature of original and tectonic coals was characterized by AFM, Raman spectrum and physisorption method. The results demonstrate that metamorphism could remold the surface property of coal from rugged band to flat porous structure with pore form factor from 0.572 to 0.831, promoting the formation of regular and round pores. Tectonism facilitates ability of gas sorption in coal, breaking the basic structural integrity. Metamorphism could facilitate the ordered macromolecular structural evolution on recombination and aromatization as well as condensation; besides, tectonism may promote the evolution and development of microcrystalline structure in advance. The aforementioned results have revealed essential differences in morphological microstructure between original and tectonic coals, which are of great guiding significance to safe mining of CBM and prediction of coal and gas outburst.
构造煤的形态微结构演化决定了煤层气的储运机制以及煤与瓦斯爆发的发生。通过原子力显微镜、拉曼光谱和物理吸附法对原煤和构造煤的尺度跨度形态特征进行了表征。结果表明,变质作用可重塑煤的表面性质,使其从凹凸不平的带状结构变为扁平的多孔结构,孔隙形式因子从 0.572 到 0.831,促进了规则圆形孔隙的形成。构造作用促进了煤的气体吸附能力,打破了基本结构的完整性。变质作用可促进大分子结构在重组、芳香化和缩聚过程中的有序演化;此外,构造作用可促进微晶结构的提前演化和发展。上述结果揭示了原生煤与构造煤形态微结构的本质区别,对煤层气安全开采和煤与瓦斯突出预测具有重要指导意义。
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引用次数: 0
Atomistic insights into the reaction mechanism during the collision between Ni and Al nanoparticles in an oxygen environment 对镍和铝纳米粒子在氧气环境中碰撞反应机理的原子论见解
IF 4.5 2区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-09-29 DOI: 10.1016/j.powtec.2024.120321
Kexin Zhu , Yifan Xie , Jian-Li Shao , Pengwan Chen
The chemical reaction between Ni and Al serves as a typical subject for the impact energy release of active metals. In fact, oxygen in the air will inevitably participate in the reaction process. This study systematically explores the various reaction mechanisms during the collision between Ni and Al nanoparticles in an oxygen environment through molecular dynamics simulations with reactive force fields. After elastic-plastic deformation, both Al and Ni nanoparticles can experience successive melting and micro-explosion triggered by exothermic reaction. Then, Al and Ni clusters are ejected into oxygen, resulting in a higher degree of oxidation reaction than intermetallic reaction. Moreover, the coupled development of intermetallic reaction and oxidation reaction is analyzed. Part of Al and Ni will form Al-O clusters and Ni-O clusters, respectively. The Al-Ni-O clusters are also observed via two pathways: (1) Al and Ni nanoparticles collide to induce intermetallic reactions forming Ni-Al compounds, followed by oxidation reactions; (2) Al-O clusters and Ni-O clusters react separately with Ni or Al. The oxidation clusters mainly exhibit approximately spherical and short-chain shapes with their size distribution conforming to the modified power-law distribution formula. Finally, the Al-Ni-O clusters are the low-coordination structure and account for about 70 % of the oxidation products in our simulation conditions. Enhancing velocity will cause the fragmentation of Al nanoparticles and accelerate the micro-explosion of Ni nanoparticles, consequently raising the reaction rate, and increasing the size of the nanoparticles raises the final number of Ni-Al intermetallic bonds, oxidative bonds, and the size of oxidation clusters. This study provides new insights into the potential reaction mechanisms of the active metal materials in the air environments.
镍和铝之间的化学反应是活性金属冲击能量释放的典型主题。事实上,空气中的氧气不可避免地会参与反应过程。本研究通过反应力场分子动力学模拟,系统地探讨了镍和铝纳米粒子在氧气环境中碰撞时的各种反应机制。在发生弹塑性形变后,铝纳米粒子和镍纳米粒子会在放热反应的触发下相继发生熔化和微爆炸。然后,铝和镍簇射向氧气,从而产生比金属间反应程度更高的氧化反应。此外,还分析了金属间反应和氧化反应的耦合发展。部分 Al 和 Ni 会分别形成 Al-O 簇和 Ni-O 簇。Al-Ni-O簇也是通过两种途径观察到的:(1)Al和Ni纳米粒子碰撞诱发金属间反应,形成Ni-Al化合物,然后发生氧化反应;(2)Al-O簇和Ni-O簇分别与Ni或Al发生反应。氧化簇主要呈现近似球形和短链形状,其尺寸分布符合修正的幂律分布公式。最后,Al-Ni-O 簇为低配位结构,在我们的模拟条件下约占氧化产物的 70%。提高速度会导致 Al 纳米粒子破碎,加速 Ni 纳米粒子的微爆炸,从而提高反应速率,而增大纳米粒子的尺寸则会提高 Ni-Al 金属间键、氧化键的最终数量和氧化簇的尺寸。这项研究为了解活性金属材料在空气环境中的潜在反应机制提供了新的视角。
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引用次数: 0
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