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Lean as an Integrator of Modular Construction 精益作为模块化建设的集成商
Pub Date : 2019-05-24 DOI: 10.29173/MOCS88
Bruno Carvalho, S. Scheer
The use of Lean concepts is growing in several industrial sectors. Corporations are seeking new ways to achieve improved operational performance and to identify process improvement measures to improve workflows. The research presented in this proposes to achieve a conceptual framework that can be used in the modular construction market. The research method selected is Design Science Research (DSR), since the research proposes to create a new artifact constituting the integration of Lean Manufacturing, Lean Thinking, Lean Construction and Lean Office in a consistent manner and one that can accommodate Integrated Project Delivery (IPD). In this paper, Permanent Modular Construction (PMC) will be investigated as an industrial construction process. PMC consists of the manufacture of components of the building with volumetric geometry, produced outside the construction site in a factory environment and then transported to the worksite to be assembled with a set of other modules, with comparably few construction activities carried out on site. In order to execute projects using this construction method it is necessary to integrated design, factory operations, transportation and construction site operations, accounting for different locations and different characteristics in a single workflow: this is one of the primary challenges of PMC.
精益概念的使用在几个工业部门正在增长。公司正在寻找新的方法来实现改进的操作性能,并确定过程改进措施来改进工作流程。本研究提出了一个可用于模块化建筑市场的概念框架。选择的研究方法是设计科学研究(DSR),因为该研究提出创建一个新的工件,该工件以一致的方式构成精益制造,精益思维,精益建设和精益办公的集成,并且可以容纳集成项目交付(IPD)。在本文中,永久性模块化建筑(PMC)将作为一种工业建设过程进行研究。PMC包括制造具有体积几何形状的建筑组件,这些组件在建筑工地外的工厂环境中生产,然后运输到工地与一组其他模块组装,在现场进行的施工活动相对较少。为了使用这种施工方法执行项目,必须将设计,工厂操作,运输和施工现场操作集成在一起,在单个工作流中考虑不同的位置和不同的特征:这是PMC的主要挑战之一。
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引用次数: 3
An Optimized Prefabricated Raft Footing System for Houses on Shrink-Swell Soils: Preliminary Results 缩胀土上房屋预制筏基优化体系的初步研究
Pub Date : 2019-05-24 DOI: 10.29173/MOCS77
B. Teodosio, K. Shanaka, K. S. K. Baduge, P. Mendis
The strong demand for houses has been hampered by a shortage of skilled labor in Australia, which can be potentially alleviated using prefabrication. Significant advancements in the design and construction of prefabricated houses have been observed; however, most substructure constructions still use traditional cast-in-place method that is labor intensive and weather-dependent. Prefabrication of footing systems is an advantageous solution since this require minimal manual labor and shorter construction period. The design of an innovative prefabricated footing needs to consider structural integrity and design assembly. One of the important structural issues for light-weight houses is cyclic differential ground movements affecting footing systems due to reactive soils. This shrink-swell movements are due to the decrease and increase in soil moisture, which can cause minor to severe damage depending on the presence of fines. Due to the issues on shortage of skilled labor and housing, and the costly impact of shrink-swell movements of reactive soils to footings, this study aims to develop a prefabricated footing based on optimized waffle raft. The developed system can easily be installed in stable to highly reactive sites, minimizing site disturbance, on-site assembly requirements and maximizing construction speed, quality and sustainability.
澳大利亚熟练劳动力的短缺阻碍了对房屋的强劲需求,而使用预制技术可能会缓解这一问题。预制房屋的设计和建造取得了重大进展;然而,大多数地下结构施工仍然使用传统的现浇方法,这是劳动密集型的,并且依赖于天气。预制基础系统是一种有利的解决方案,因为它需要最少的人工劳动和更短的施工周期。一种新型预制基础的设计需要考虑结构完整性和设计装配。轻型房屋的重要结构问题之一是由于反应性土壤而影响基础系统的循环差分地面运动。这种收缩膨胀运动是由于土壤水分的减少和增加,这可能会造成轻微到严重的损害,这取决于颗粒的存在。由于缺乏熟练劳动力和住房,以及反应土收缩膨胀运动对基础的影响昂贵,本研究旨在开发基于优化华夫筏的预制基础。开发的系统可以很容易地安装在稳定到高度反应的场所,最大限度地减少现场干扰,现场组装要求,最大限度地提高施工速度,质量和可持续性。
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引用次数: 6
Characterisation of the Lateral Resistance of Stapled Shear Walls 钉接剪力墙侧阻力的表征
Pub Date : 2019-05-24 DOI: 10.29173/MOCS125
R. Aranda, A. Salenikovich, J. Daniel Dolan, P. Dechent
Shear walls are the major components of the lateral-force-resisting system (LFRS) in light-frame wood buildings. With the growing popularity of mid-rise prefabricated light-frame wood construction, engineers need basic design information on the shear walls to design and produce safe structures in case of high winds and earthquakes. The racking resistance of light-frame shear walls depends on many factors, including sheathing and hold-down devices and, most importantly, sheathing-to-framing fastenings. While the performance of nailed shear walls has been studied extensively, and design information is included in the design codes, there is little information on stapled shear walls, specifically in the US and Canada. The cost of staples is significantly less than that of equivalent nails; hence, the use of staples instead of nails would allow cost savings in mass production if they provide sufficient resistance and displacement capacity in the engineered shear walls. This paper presents the results of a pilot study which was focused on the comparison of the performance of nailed and stapled shear walls in laboratory tests under monotonic and cyclic loading in accordance with ASTM E564 and E2126, respectively. Several series of tests were performed on 2.4-m (8-ft) square shear walls with 11-mm (7/16-in) OSB sheathing with various hold-downs and various spacing of sheathing staples and nails on the perimeter of the sheathing panels (5-cm (2-in), 10-cm (4-in) and 15-cm (6-in)) and 19-mm and 10-mm edge distances. The staples were 16-gauge (50-mm (2-in) long with 11-mm (7/16-in) crown). The nails were 8d box steel wire nails (63-mm (2½-in) long with 2.87-mm (0.113-in) diameter). The test results revealed a similar performance of the nailed and stapled shear walls, and the need for careful detailing. Therefore, prefabrication of walls in the factory settings is preferable to the on-site construction to allow the production quality control.
剪力墙是轻型木结构建筑抗侧力体系的主要组成部分。随着中层预制轻框架木结构建筑的日益普及,工程师需要关于剪力墙的基本设计信息来设计和生产在大风和地震情况下的安全结构。轻型框架剪力墙的耐货架性取决于许多因素,包括护套和固定装置,最重要的是,护套到框架的紧固件。虽然钉钉剪力墙的性能已经得到了广泛的研究,设计信息也包含在设计规范中,但钉钉剪力墙的信息很少,特别是在美国和加拿大。订书钉的成本明显低于同等钉子的成本;因此,如果在工程剪力墙中提供足够的阻力和位移能力,那么使用订书钉代替钉子可以节省大规模生产的成本。本文介绍了一项试点研究的结果,该研究的重点是根据ASTM E564和E2126分别在单调和循环荷载下的实验室试验中比较钉钉剪力墙和钉接剪力墙的性能。在2.4米(8英尺)见方的剪力墙上进行了一系列试验,这些剪力墙采用11毫米(7/16英寸)OSB护套,护套板的周长有不同的压紧度和不同的护套钉和钉子间距(5厘米(2英寸)、10厘米(4英寸)和15厘米(6英寸),边缘距离为19毫米和10毫米。订书钉为16规格(50毫米(2英寸)长,11毫米(7/16英寸))。钉子是8d盒钢丝钉(63毫米(2½英寸)长,直径2.87毫米(0.113英寸))。测试结果显示,钉钉剪力墙的性能与钉钉剪力墙相似,需要仔细设计细节。因此,为了便于生产质量控制,在工厂环境中预制墙体比在现场施工更可取。
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引用次数: 0
Disproportionate Collapse Mitigation in Tall Mass Timber Buildings 大型高层木结构建筑的不成比例倒塌缓解
Pub Date : 2019-05-24 DOI: 10.29173/MOCS121
H. Daneshvar, Y. Chui
Tall buildings are a unique type of structure with their own characteristic behaviour. They are most often occupied by a large number of people; therefore, their damage, loss of functionality, or, in worst case scenario, collapse will lead to catastrophic consequences. There are methodologies intended to provide structural integrity or increase structural robustness in tall buildings, thereby making structures resistant to disproportionate collapse, which is characterized by a cascading progression of damage that is not proportionate to the initial failure. Tall buildings are commonly constructed with steel and concrete. As a result, most of the attempts at providing structural integrity are dedicated to mitigating the effect of disproportionate collapse in the steel and concrete members, connections, and their systems. On the other hand, with rising demand for new sustainable buildings in urban areas, tall mass timber buildings have attracted increased attention nationally and internationally. Ease of modularization and offsite construction is one of the greatest advantages of using mass timber in tall building construction in the congested urban areas of major cities. A major challenge facing the engineering community is the lack of research studies regarding the structural robustness required to mitigate the potential of disproportionate collapse. The current study seeks to begin the process of understanding the behaviour of mass timber components and assemblages, and make recommendations regarding their performance and possible means to mitigate the occurrence of disproportionate collapse. These recommendations would lead to safer structural performance in the event of localized damage that has the potential to spread to a disproportionately large part of the structure.
高层建筑是一种独特的结构类型,具有自己的特点。它们通常被很多人占据;因此,它们的损坏、功能丧失,或者在最坏的情况下,崩溃将导致灾难性的后果。有一些方法旨在提供高层建筑的结构完整性或增加结构稳健性,从而使结构能够抵抗不成比例的倒塌,其特征是破坏的级联进展与初始破坏不成比例。高层建筑通常用钢和混凝土建造。因此,大多数提供结构完整性的尝试都致力于减轻钢和混凝土构件、连接及其系统的不成比例倒塌的影响。另一方面,随着城市对新型可持续建筑的需求不断增加,高层木结构建筑越来越受到国内外的关注。易于模块化和非现场施工是在大城市拥挤的城市地区使用大量木材建造高层建筑的最大优势之一。工程界面临的一个主要挑战是缺乏关于减轻不成比例倒塌可能性所需的结构稳健性的研究。目前的研究旨在开始了解大量木材组件和组合的行为,并就其性能和可能的方法提出建议,以减轻不成比例倒塌的发生。这些建议将导致更安全的结构性能,在局部损坏的情况下,有可能蔓延到结构的不成比例的大部分。
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引用次数: 0
Mass Timber Productivity- the Significance of Reduction in Non-Value Add Activities during On-Site Installation Sequence. 大规模木材生产-减少现场安装过程中非增值活动的意义。
Pub Date : 2019-05-24 DOI: 10.29173/MOCS98
R. Brisland, P. Forsythe, Alirezea Ahmadian Fard Fini
The recent uptake of Mass Timber (M.T.), a prefabricated timber panelised form of construction, provides a potential sustainable resource to facilitate improved productivity outcomes to the construction industry. However, in Australia as well as U.S. and Canada, M.T. is in its infancy and there is a lack of empirical information available to industry. This consequently has resulted in reluctance by contractors and professionals to uptake this new innovative system. The aim of this paper is to undertake a comprehensive review of the on-site productivity outcomes. A quantitative Case Study approach was implemented by way of time-lapse digital video recording of three M.T. multi-storey buildings located in NSW, Australia. Crane cycles of the installation of the M.T. prefabricated panels were found to be the most representative and repeatable process and as a consequence were used to measure the M.T. productivity. Discussion is provided on potential areas of process and consequential productivity improvement. The M.T. crane cycles productivity at an Activity Level compared to M.T. productivity at Project Level revealed large differential between the two levels. The quantum of Non-Value Add activities was found to be a significant factor in the overall Project Level productivity outcome. This review paper undertakes a review of the outcomes of the case studies on the M.T. installation on three multi-storey buildings, the factors found that affected the resultant on-site construction productivity and its resultant beneficial implications to the construction industry.
最近采用的大量木材(M.T.),一种预制木材镶板的建筑形式,提供了一种潜在的可持续资源,以促进提高建筑行业的生产力成果。然而,在澳大利亚、美国和加拿大,M.T.还处于起步阶段,缺乏可供工业界使用的经验信息。因此,承包商和专业人员不愿采用这种新的创新系统。本文的目的是对现场生产力结果进行全面审查。通过对澳大利亚新南威尔士州三座mt多层建筑的延时数字视频记录,实施了定量案例研究方法。安装M.T.预制板的起重机周期被认为是最具代表性和可重复的过程,因此被用来衡量M.T.的生产率。讨论了过程和相应的生产力改进的潜在领域。活动水平的M.T.起重机循环生产率与项目水平的M.T.生产率相比,显示了两个水平之间的巨大差异。非增值活动的数量被发现是整个项目水平生产力结果的一个重要因素。本检讨文件旨在检讨在三栋多层大厦安装机电设备的个案研究结果、发现影响现场施工生产力的因素,以及对建造业的有益影响。
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引用次数: 2
The Legacies of Manufacturing and Factories of Industrialised Construction 制造业的遗产和工业化建设的工厂
Pub Date : 2019-05-24 DOI: 10.29173/MOCS100
R. Couper, Duncan W. Maxwell, Mathew H. Aitchison
The term ‘industrialised construction’ carries the promise of an industry transformed, an industry driven by improved processes and higher quality products. One of the more obvious differences between industrialised construction and traditional construction is the factory. Yet it is often undervalued as a secondary consideration to the seemingly more important factors of speed, efficiency and economic rationalisation. This paper offers a reconsideration of the history of the factory as a critical feature in shaping contemporary sites of production in the construction industry. While the manufacturing mega-factories of today continue to develop at a rapid rate, their composition has been shaped by all three previous industrial revolutions and the current fourth. Drawing on the legacies of mechanisation, mass production and automation, today’s factory is informed by ideas of lean and agile production, and the connected factory forecast by Industry 4.0 looks towards the internet, cloud and IoT in visions of the future. By charting the evolution of the preceding three phases of industry in relation to key architectural developments of the factory, this paper reflects upon which aspects of these earlier chapters of manufacturing have affected the implementation of Industry 4.0 in the industrialised construction sector. Research in this area has often asked what the production sites of industrialised construction can learn from contemporary manufacturing, such as the automotive, aerospace or technology industries. By contrast, this paper questions the how the potential requirements of industrialised construction might differ from other forms of manufacturing and how this might in turn inform future sites of production in this sector. This paper speculates that a contemporary industrialised construction industry would be wise to re-evaluate the factory as a space specific to construction, distinct from manufacturing origins, in order to better address the broad range of new, or previously under-considered, industry specific requirements.
“工业化建筑”一词承载着一个行业转型的承诺,一个由改进的流程和更高质量的产品驱动的行业。工业化建筑和传统建筑之间最明显的区别之一是工厂。然而,与速度、效率和经济合理化等看似更重要的因素相比,它往往被低估为次要考虑因素。本文对工厂的历史进行了重新思考,将其作为塑造当代建筑行业生产场所的关键特征。虽然今天的制造业大型工厂继续以快速的速度发展,但它们的构成已经受到前三次工业革命和当前的第四次工业革命的影响。借鉴机械化、大规模生产和自动化的传统,今天的工厂受到精益和敏捷生产理念的影响,工业4.0对互联工厂的预测展望了未来的互联网、云和物联网。通过绘制与工厂关键建筑发展相关的前三个工业阶段的演变图表,本文反映了制造业早期章节的哪些方面影响了工业4.0在工业化建筑部门的实施。这一领域的研究经常会问到,工业化建筑的生产基地可以从当代制造业(如汽车、航空航天或技术工业)中学到什么。相比之下,本文质疑工业化建筑的潜在需求与其他形式的制造业有何不同,以及这可能反过来如何告知该部门未来的生产地点。本文推测,当代工业化建筑行业将明智地重新评估工厂作为特定于建筑的空间,与制造业起源不同,以便更好地解决广泛的新的或以前未被考虑的行业特定要求。
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引用次数: 1
A Pilot Study of Identifying Execution Plan Differences for Accelerated Bridge Construction 加速桥梁施工执行计划差异识别的试点研究
Pub Date : 2019-05-24 DOI: 10.29173/MOCS94
Elina Prajapati, Jin Ouk Choi
Accelerated bridge construction (ABC) is an innovative construction technique used to accelerate the construction of new bridges, as well as the renovation/replacement of existing bridges. Due to the benefits offered by ABC, transportation authorities have a higher preference in executing an accelerated approach over conventional bridge construction. The execution of an accelerated approach has differences when compared to the conventional approach, and it is important to identify such differences for the successful implementation of ABC projects. However, there have been no studies to identify such execution differences. Therefore, this study was conducted to identify execution plan differences relevant to ABC. For this purpose, an extensive literature review was conducted to prepare a preliminary list of execution plan differences. Then, a questionnaire survey was administered with the industry experts, who were previously involved in the execution of ABC projects, to validate the preliminary list. Based on the literature review and the responses from questionnaire survey, this study identified 61 execution plan differences relevant to ABC in different phases of execution. This study is expected to benefit owners, contractors, and road/bridge users for successful execution of ABC projects.
加速桥梁施工(ABC)是一种创新的施工技术,用于加速新桥的建造,以及现有桥梁的翻新/更换。由于ABC提供的好处,运输当局更倾向于执行加速方法,而不是传统的桥梁施工。与传统方法相比,加速方法的执行存在差异,识别这些差异对于ABC项目的成功实施非常重要。然而,还没有研究确定这种执行差异。因此,本研究旨在识别与作业成本法相关的执行计划差异。为此,我们进行了广泛的文献综述,以编制执行计划差异的初步清单。然后,与以前参与ABC项目执行的行业专家进行问卷调查,以验证初步清单。通过文献回顾和问卷调查,本研究确定了61项与作业成本法相关的执行计划在不同执行阶段的差异。这项研究预计将有利于业主、承包商和道路/桥梁使用者成功执行ABC项目。
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引用次数: 0
Decision-making for Cross-Laminated Timber Modular Construction Logistics Using Discrete Event Simulation 基于离散事件仿真的交叉层合木材模块化施工物流决策
Pub Date : 2019-05-24 DOI: 10.29173/MOCS117
Bahar Abiri, Joseph Louis, M. Riggio
Modular construction is being touted as one solution to address project delays and cost overruns in the construction industry. Modular construction is a delivery method wherein building components are prefabricated off-site and then transported to the job site for assembly. Thus, prefabrication is a significant element of modular construction that enables work to happen in parallel to accelerate project schedules, enhance safety, and reduce physical work on-site. Timber is becoming a primary material for prefabricating elements since wood is a renewable material, possesses high strength-weight ratio, and sequesters carbon. The use of wood in the form of cross-laminated timber (CLT) introduces new opportunities but also logistical issues in the supply chain from forest to the manufacturing facility to the construction site. Depending on the type of CLT and the level of modularity (i.e., 2D elements or volumetric), major constraints in this process have been identified including (1) fluctuation in the supply of raw wood to manufacturing facilities, (2) limitations in the capacity to create CLT panels, (3) shipping limitations based on allowable loads, and (4) crane availability for assembly of panels on the site. This paper explores the use of simulation models to study the effect of these logistical constraints in modular construction using prefabricated CLT on the total time and hence cost of projects. Specifically, discrete event simulation (DES) will be used to model CLT logistics to identify bottlenecks and provide sensitivity analyses of variables such as lumber supply, travel times, and manufacturing plant capacity on project cost and time. A case study of modular multi-story building construction is examined to showcase the utility of the developed simulation framework. It is expected that simulating modular CLT logistics will enable the identification of optimal strategies towards their successful implementation.
模块化建筑被吹捧为解决建筑行业项目延迟和成本超支的一种解决方案。模块化建筑是一种交付方法,其中建筑部件在现场预制,然后运输到工作现场进行组装。因此,预制是模块化建设的重要组成部分,它使工作能够并行进行,从而加快项目进度,提高安全性,并减少现场体力劳动。由于木材是一种可再生材料,具有高强度-重量比和固碳特性,因此木材正在成为预制构件的主要材料。交叉层压木材(CLT)形式的木材使用带来了新的机会,但也带来了从森林到制造设施再到建筑工地的供应链中的物流问题。根据CLT的类型和模块化水平(即二维单元或体积),确定了该过程中的主要限制因素,包括:(1)生产设施的原始木材供应波动,(2)制造CLT板的能力限制,(3)基于允许负载的运输限制,以及(4)现场组装板的起重机可用性。本文探讨了使用模拟模型来研究使用预制CLT对项目总时间和成本的模块化施工中这些后勤约束的影响。具体来说,离散事件模拟(DES)将用于模拟CLT物流,以识别瓶颈,并提供对变量的敏感性分析,如木材供应、旅行时间和制造工厂能力对项目成本和时间的影响。以模块化多层建筑结构为例,展示了所开发的仿真框架的实用性。预计模拟模块化CLT物流将能够确定其成功实施的最佳策略。
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引用次数: 4
Canadian Mass Timber Demonstration Projects Initiatives 加拿大大规模木材示范项目倡议
Pub Date : 2019-05-24 DOI: 10.29173/MOCS76
M. Mohammad, Julie Tourrilhes, Richard Coxford, M. Williamson
In order to expedite market acceptance and facilitate the commercial uptake of wood products and systems in Canada, it is necessary to showcase such applications through high-rise and non-residential building demonstration projects. This paper presents recent initiatives by the Government of Canada focused on increasing use of wood as a green building material in infrastructure projects by supporting such demonstration projects. The objective of Green Construction through Wood (GCWood) program (launched in 2017) is to support the design and construction of several high-rise and non-residential timber demonstration buildings and bridges in Canada through expression of interest (EOI) calls. The program is also supporting research and development activities to facilitate acceptance of provisions that would allow for the construction of tall wood buildings in Canadian building codes and advanced wood education at engineering and architectural colleges and universities to help develop the future design capacity in Canada.
为了加速市场接受和促进加拿大木材产品和系统的商业吸收,有必要通过高层和非住宅建筑示范项目来展示这种应用。本文介绍了加拿大政府最近的举措,重点是通过支持此类示范项目,在基础设施项目中增加木材作为绿色建筑材料的使用。绿色木结构建筑(GCWood)项目(于2017年启动)的目标是通过意向书(EOI)呼吁,支持加拿大几座高层和非住宅木结构示范建筑和桥梁的设计和建造。该项目还支持研究和开发活动,以促进接受加拿大建筑规范中允许建造高层木结构建筑的规定,并在工程和建筑学院和大学开展先进的木结构教育,以帮助发展加拿大未来的设计能力。
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引用次数: 1
Research on Roles Transformation of Stakeholder in the Industry Chain of Industrialized Building in China Based on Niche Theory 基于生态位理论的中国工业化建筑产业链利益相关者角色转换研究
Pub Date : 2019-05-24 DOI: 10.29173/MOCS72
Yuedan Liu, Chao Mao, Guiwen Liu, Fangyun Xie, Fu Yan
Construction industrialization plays an important role in the development of construction industry, and the stakeholders of the industrial chain are the key factors affecting the development. Therefore, the purpose of this paper is to study the transformation of stakeholders in the construction industrialization industry chain from the perspective of niche theory. Through the method of literature review, the enterprise niche measurement model is studied and established. Then take the case of 59 national housing industrialization base as the verification goal, explore the change law of stakeholders. The results show that the transformation situation of various stakeholders is quite different and related to the Division of labor in the industrial chain.
建筑工业化对建筑业的发展起着重要的作用,产业链的利益相关者是影响建筑业发展的关键因素。因此,本文的目的是从生态位理论的视角来研究建筑工业化产业链中利益相关者的转型。通过文献综述的方法,研究并建立了企业生态位测量模型。然后以59个国家住宅产业化基地的案例为验证目标,探讨利益相关者的变化规律。研究结果表明,各利益相关者的转型情况差异较大,且与产业链分工有关。
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引用次数: 0
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Modular and Offsite Construction (MOC) Summit Proceedings
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