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2018 IEEE International Conference on Advanced Manufacturing (ICAM)最新文献

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A Framework for Implementation of 3D-printing of Manufacturing Equipment 制造设备3d打印实施框架
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8614948
Kampker Achim, T. Johannes, Kawollek Sebastian
The strengths of Additive Manufacturing (AM) lie in particular with components in small quantities. For this reason, manufacturing equipment design seems intuitively predestined for AM. This work deals in detail with why, despite some lighthouse projects, it has not yet been possible to establish additive production on a large scale in special equipment design. Based on this, a methodology for the implementation of AM for special equipment construction is presented.
增材制造(AM)的优势尤其在于小批量的部件。出于这个原因,制造设备设计似乎直觉上注定了AM。这项工作详细说明了为什么尽管有一些灯塔项目,但还没有可能在特殊设备设计中大规模建立增材生产。在此基础上,提出了一种专用设备结构增材制造的实施方法。
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引用次数: 3
Real-Time Collision Avoidance for Five-Axis CNC Machine Tool Based on Cyber-Physical System 基于信息物理系统的五轴数控机床实时避碰
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8615042
Wen-Yang Chang, Bo-Yao Hsu, Jia-Wei Hsu
In this study, we used the game engine to develop a collision avoidance system of machine tools for low cost and quick setup applications. It can make the physical machine and the virtual reality to approximate the synchronization and realization of the cyber-physical system. Results showed that if the feed rate of the physical machine tools is 150% during processing, the executive speed of virtual machine tools can also run at 1.3 times for pre-reading NC codes. The study realizes the real-time collision avoidance for Five-Axis CNC machine tool based on the cyber-physical system.
在这项研究中,我们使用游戏引擎开发了一个低成本和快速安装应用的机床避碰系统。它可以使物理机和虚拟现实近似于网络物理系统的同步和实现。结果表明,当加工过程中物理机床的进给速度为150%时,预读数控代码时虚拟机床的执行速度也可达到1.3倍。研究了基于信息物理系统的五轴数控机床实时避碰系统。
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引用次数: 2
Study on the Education and Learning Path for Construction Engineering Cost Professionals in Science, Technology, Engineering and Mathematics 建设工程造价专业理、工、数专业人才教育与学习路径研究
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8614950
Liuqun Dong, Lizhi Cui, W. Hsu
This study mainly explores the science, technology, engineering and mathematics (STEM) training courses for the engineering cost professionals. By means of literature review, in-depth interview, expert questionnaire and other research methods, the traditional education courses are summed up and classified; and the stem education courses are systematized by means of the Interpretative Structural Modeling Method, in order to construct the learning path. After gathering the opinions, by analysis of the learning path for stem training courses, the teaching system for the engineering cost professionals in theoretical and practical learning is developed to achieve the better educated effects. The research and analysis results can be used as a reference for the STEM training courses for the engineering cost professionals.
本研究主要探讨工程造价专业人员的科学、技术、工程和数学(STEM)培训课程。通过文献综述、深度访谈、专家问卷调查等研究方法,对传统教育课程进行总结和分类;运用解释结构建模方法对stem教育课程进行系统化,构建学习路径。在收集意见的基础上,通过对stem培训课程学习路径的分析,构建工程造价专业人才理论与实践学习的教学体系,以达到更好的教育效果。研究分析结果可为工程造价专业人员的STEM培训课程提供参考。
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引用次数: 0
Application of UVA in Soil and Water Conservation: Preparation of Planting Materials for UVA UVA在水土保持中的应用:UVA种植材料的制备
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8615083
Shih-Yi Fan, Ming-Fa Tsai, L. Chou, Y. Lai, Maw-Tien Lee
Taiwan is an island-type country with possible debris flow in the mountains. Therefore, strengthening soil and water conservation work to prevent natural disasters is a continuous and necessary work. However, people and machines are not easy to reach the bare land on the mountain, so the planting is difficult to do. In this study we intend to develop planting materials that can be carried and spread by UAV for the purpose of carrying out the work of bare ground planting in the mountains. A biodegradable polymer, polyacrylamide (PAM), was chosen as the matrix. By combining other materials, such as grass seeds, fertilizers and other additives, the seeding granules were produced for drone throwing. Because the matrix affects the distribution of the granules on the ground after throwing, in this study the morphology of PAM on silica surface was observed by an optical microscope (OM) and an atomic force microscope (AFM) to understand the interaction between the matrix and the ground. And in order to understand the effects of the matrix on the seed germination, ryegrass seeds were selected for the germination test. OM images show that the PAM film on the glass slide expands outward from the center and branches therefrom, showing a dense dendritic structure, and the closer to the center point, the more the dendritic structure. AFM images depict that the granular structure formed at the central portion is large, the pores between the granular portions are also large, and the granular structure formed at the interval portion is small and dense. PAM solutions on the glass slide do not immediately flow outward due to the large viscosity. However, the evaporation of water induces the stretch of PAM molecule, and makes it gradually deposits and adsorbs on the glass slide. All the facts give the evidences that PAM can be spread on silicon oxide and the adsorption effect is very good. The germination experiment showed that the planting granule formula used had no effect on the germination of ryegrass, and had the effect of promoting growth of the germinated young grass. Finally, the artificial and UVA throwing granule tests showed that the planting granules could successfully attached to the ground or slope, and the grass germinated and grew well.
台湾是一个岛屿型国家,山上可能有泥石流。因此,加强水土保持工作,预防自然灾害是一项持续的、必要的工作。然而,人和机器不容易到达山上的光秃秃的土地,所以种植很难做。在本研究中,我们打算开发可由无人机携带和传播的种植材料,以开展山区裸地种植工作。选择可生物降解聚合物聚丙烯酰胺(PAM)作为基质。通过结合其他材料,如草籽、肥料和其他添加剂,生产出用于无人机投掷的播种颗粒。由于基质影响抛掷后颗粒在地面上的分布,本研究采用光学显微镜(OM)和原子力显微镜(AFM)观察了二氧化硅表面PAM的形貌,以了解基质与地面的相互作用。为了解基质对黑麦草种子萌发的影响,选取黑麦草种子进行萌发试验。OM图像显示,玻璃载玻片上的PAM膜从中心向外扩展并从中分支,呈现密集的枝晶结构,且越靠近中心点,枝晶结构越多。AFM图像显示,在中心部分形成的颗粒结构较大,颗粒部分之间的孔隙也较大,间隔部分形成的颗粒结构较小且致密。玻璃载玻片上的PAM溶液由于粘度大,不会立即向外流动。然而,水的蒸发引起PAM分子的拉伸,使其逐渐沉积并吸附在玻片上。结果表明,聚丙烯酰胺可以在氧化硅表面涂覆,并具有良好的吸附效果。发芽试验表明,所使用的种植颗粒配方对黑麦草的发芽没有影响,有促进发芽幼草生长的作用。人工抛粒试验和UVA抛粒试验表明,植粒能成功地附着在地面或坡面上,草萌发生长良好。
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引用次数: 1
Simulation of Granular Temperature of Abrasive Particles in the EKF-CMP System EKF-CMP系统中磨粒颗粒温度的模拟
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8614792
Li-Shin Lu, Yu-Ming Lin, C. A. Chen
Chemical mechanical planarization/polishing (CMP) is an important process in semiconductor manufacturing. This process integrates the chemical energy and physical energy to reduce the thickness and planarize the surface of wafer. In CMP process, the slurry is a key material to use its silica abrasive nanoparticles distributed on the polishing pad to cut the passivation layer of the wafer surface. In our previous researches, electro kinetic force (EKF) is applied to assist CMP process (EKF-CMP system) with great development potential. This study uses COMSOL Multiphysics analysis software with three modules, electric current, laminar flow and particle tracing, to simulate the dynamic behaviors of abrasive nanoparticles in the slurry under the influence of electro osmosis flow. The results show that the design with positive and negative staggered electrodes produces the convection flow pattern of abrasive particle in the slurry. The simulation result of particles’ velocity field is in good agreement with the experimental result by Particle Image Velocimetry (PIV) method. To quantify the random motions of particles, this study defines the granular temperature as the specific fluctuation kinetic energy of particles. The granular temperature is introduced to be an index to measure the strength of particles fluctuation in the slurry. With the design of bidirectional electrode, the granular temperature increase in both Cu-Blanket film CMP and glass CMP systems. For Cu-Blanket film CMP system, EKF can improve 22.29% of material removal rate (MRR). While for glass CMP system, EKF can improve 9.52% of MRR. The Pearson correlation coefficient between granular temperature and MRR in Cu-Blanket film EKF-CMP and glass EKF-CMP systems are 0.94 and 0.91, respectively, so that the granular temperature can indicate the performance of material removal in EKF-CMP process appropriately. Appling the concept of granular temperature to investigate the particle behavior in CMP slurry is very innovative. The results of this study can be used as a reference for the essential design of the EKF-CMP system.
化学机械刨平/抛光(CMP)是半导体制造中的重要工艺。该工艺将化学能和物理能结合起来,使硅片的厚度减小,表面平整。在CMP工艺中,浆料是利用分布在抛光垫上的二氧化硅磨料纳米颗粒切割晶圆表面钝化层的关键材料。在我们以往的研究中,利用电动力(EKF)辅助CMP工艺(EKF-CMP系统)具有很大的发展潜力。本研究采用COMSOL Multiphysics分析软件,结合电流、层流和颗粒示踪三个模块,模拟电渗透流影响下料浆中磨料纳米颗粒的动态行为。结果表明,正负交错电极设计使磨粒在料浆中形成对流流动模式;粒子图像测速(PIV)方法对粒子速度场的模拟结果与实验结果吻合较好。为了量化颗粒的随机运动,本研究将颗粒温度定义为颗粒的比波动动能。引入颗粒温度作为衡量料浆中颗粒波动强度的指标。通过双向电极的设计,Cu-Blanket膜CMP和玻璃CMP体系的颗粒温度都有所提高。对于Cu-Blanket膜CMP系统,EKF可使材料去除率(MRR)提高22.29%。而对于玻璃CMP体系,EKF可使MRR提高9.52%。Cu-Blanket film EKF-CMP和玻璃EKF-CMP体系中颗粒温度与MRR的Pearson相关系数分别为0.94和0.91,因此颗粒温度可以很好地反映EKF-CMP工艺中材料去除的性能。应用颗粒温度的概念来研究CMP浆体中的颗粒行为是很有创新意义的。研究结果可为EKF-CMP系统的基本设计提供参考。
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引用次数: 3
Modeling for Locating Pin Adjustment on Fixtures to Improve Positioning Accuracy of Parts 提高零件定位精度的夹具定位销调整建模
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8615050
Y. Liu, Yuwen Li, Xin Wen
Many machining operations require fixtures for part positioning and clamping on CNC machine tools. To achieve required positioning accuracy of the part relative to the machine tool, the fixture usually provide locating pins which are in contact with some datum surfaces on the part. Traditionally, high precision is required for the manufacturing and assembly of the fixture for the part positioning accuracy. With the development of CNC techniques, the positioning error of the part can be compensated by the machine tool to lower the accuracy requirement for the fixture. However, six or more axes are required for the machine tool to compensate for all the position and orientation errors. This paper focuses on the usage of adjustable sliding pins as an alternative method for positioning error compensation for the machine tools that are lack of sufficient mobility or fixture compensation function. In particular, this paper proposes a generic mathematical model to calculate the amount of locating pin adjustment for compensating given positioning error of part. For this purpose, the kinematic equations of the part in contact with adjustable locating pins are derived, in which the pin positions are taken into account. Then the influence of the deviations in the pin positions on the part position and orientation is formulated. The model can be used to adjust the pins for positioning error compensation for all or some degrees of freedom of the part. A simulation study on a polyhedron part with three fixed and three adjustable pins for a drilling operation has been carried out to demonstrate the effectiveness of the proposed method.
在数控机床上,许多加工操作都需要夹具来定位和夹紧零件。为了达到零件相对于机床所需的定位精度,夹具通常提供与零件上的一些基准面接触的定位销。传统上,为了保证零件的定位精度,对夹具的制造和装配精度要求很高。随着数控技术的发展,零件的定位误差可以通过机床进行补偿,从而降低对夹具精度的要求。然而,机床需要六个或更多的轴来补偿所有的位置和方向误差。针对机动性差或夹具补偿功能差的机床,研究了利用可调滑动销进行定位误差补偿的方法。特别地,本文提出了一种通用的数学模型来计算补偿给定零件定位误差的定位销调整量。为此,导出了考虑定位销位置的可调定位销接触零件的运动学方程。然后阐述了销位偏差对零件位置和取向的影响。该模型可用于对零件的全部或部分自由度进行定位误差补偿的引脚调整。对一个具有三个固定销和三个可调销的多面体零件进行了模拟研究,以验证所提出方法的有效性。
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引用次数: 0
Preparation of TiO2/Single Layer Grapgene Composite Photoanodes for Dye-Sensitized Solar Cells 染料敏化太阳能电池用TiO2/单层石墨烯复合光阳极的制备
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8614975
Jyun-Jia Wang, B. Wang, T. Wu, J. Tsai, T. Meen
Dye-sensitized solar cells (DSSCs) are low-cost, simple process and promising solar cells. Single Layer Graphene(G) have good electrical conductivity, mechanical and thermal stability, and can be used as the photoanode material for DSSCs. In this study, the DSSCs were fabricated byTiO2/G composites, and compared with the properties of DSSCs which fabricated by different concentrations of Single Layer Graphene. Then the Single Layer Graphene were dispersed and fabricated into the DSSCs, compared with the DSSCs which fabricated by undispersed Single Layer Graphene. Finally, theTiO2 film and theTiO2/G film were mixed coating, and analyzed the effect of different coating sequences on DSSCs. The results indicate that Single Layer Graphene can provide a direct transmission pathway for electrons, which can enhance the transmission speed of electron and reduce the electron/hole recombination. The DSSCs fabricated by theTiO2 film and theTiO2/G film had the highest efficiency 3.6%. The DSSCs prepared by mixing theTiO2/G film with theTiO2 film can slightly improve the efficiency of the dye-sensitized battery. Compared with the DSSCs prepared fromTiO2 film, the efficiency increases slightly and the efficiency is 3.36%.
染料敏化太阳能电池(DSSCs)是一种成本低、工艺简单、前景广阔的太阳能电池。单层石墨烯(G)具有良好的导电性、机械稳定性和热稳定性,可作为DSSCs的光阳极材料。本研究采用tio2 /G复合材料制备DSSCs,并与不同浓度单层石墨烯制备DSSCs的性能进行了比较。然后将单层石墨烯分散制备成DSSCs,并与未分散单层石墨烯制备的DSSCs进行比较。最后,将tio2薄膜与tio2 /G薄膜混合涂覆,分析不同涂覆顺序对DSSCs的影响。结果表明,单层石墨烯可以为电子提供直接传输途径,提高电子的传输速度,减少电子/空穴复合。tio2薄膜和tio2 /G薄膜制备的DSSCs效率最高,为3.6%。将tio2 /G膜与tio2膜混合制备的DSSCs可以略微提高染料敏化电池的效率。与tio2薄膜制备的DSSCs相比,效率略有提高,效率为3.36%。
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引用次数: 0
Evaluate Machine Learning Models Used for Upscaling Surface Ocean CO2 Measurements 评估用于提高海洋表面二氧化碳测量的机器学习模型
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8614876
J. Zeng, Zheng-Hong Tan
Upscaling measurements from ground-based sites or underway monitoring to a regional or global scale provides important information to policy makers for environmental management and to researchers looking for a better understanding of relevant issues. We used the reconstruction of global surface ocean CO2 as an example to evaluate the performance of four machine learning models: Random Forest (RF), Support Vector Machine (SVM), Feedforward Neural Network (FNN), and Self-Organization Map (SOM). The results show the performance from high to low as RF, SVM, FNN, and SOM. However, the overall differences of modelled CO2 among the four models are insignificant. Considering the discrete characteristics of RF, it is recommended to use SVM or FNN when the number of data point is not large and continuous estimations are expected. RF has an advantage particularly when the number of data points is very large and the data include categorial variables.
将测量范围从地面站点或正在进行的监测扩大到区域或全球范围,为环境管理的决策者和寻求更好地了解相关问题的研究人员提供了重要的信息。以全球海洋表面CO2重建为例,对随机森林(RF)、支持向量机(SVM)、前馈神经网络(FNN)和自组织映射(SOM)四种机器学习模型的性能进行了评价。结果表明,射频、支持向量机、FNN和SOM的性能由高到低。然而,四种模型模拟的CO2总体差异不显著。考虑到射频的离散特性,当数据点数量不大且期望进行连续估计时,建议使用SVM或FNN。RF有一个优势,特别是当数据点的数量非常大,数据包括分类变量。
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引用次数: 1
A Framework for Smart Manufacturing Systems Based on the Stakeholders' Value 基于利益相关者价值的智能制造系统框架
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8614782
Y. Qu, X. Ming, S. Qiu, Z. W. Liu, X.Y. Zhang, Z. Hou
Smart manufacturing systems (SMSs), are proposed in the era of Industry 4.0 and Industry Internet of Things, supported by the Cyber Physical Systems (CPS), Artificial Intelligent (AI), and smart sensing and cognitive technologies, as an autonomous system to better solve the problems such as personalized customization, quick response, and sustainable value added. However, existing analysis and design approaches use a narrower concept, which focuses on either knowledge, business or service aspects, neglecting to consider the stakeholders' value. In this paper, the framework of smart manufacturing systems based on the sustainable added value of stakeholders is presented. It has been suggested that reflecting upon stakeholders’ value may bring a better understanding of analyzing the SMSs paradigms.
智能制造系统(SMSs)是在工业4.0和工业物联网时代提出的,以网络物理系统(CPS)、人工智能(AI)和智能感知和认知技术为支撑,作为一个自主系统,更好地解决个性化定制、快速响应和可持续增值等问题。然而,现有的分析和设计方法使用了一个更狭窄的概念,它侧重于知识、业务或服务方面,而忽略了考虑涉众的价值。本文提出了基于利益相关者可持续增值的智能制造系统框架。有人认为,反思利益相关者的价值可以更好地理解分析短信范式。
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引用次数: 3
The Development of Smart Manufacturing and Cases Study in Taiwan 台湾智慧制造的发展与案例研究
Pub Date : 2018-11-01 DOI: 10.1109/AMCON.2018.8614926
T. Chan
This study was aimed at evaluating the smart manufacturing and cases study in Taiwan. The industry is transforming to focus on smart technologies, high customization, and integration of total solutions. In 2016, The President of Taiwan had announced the policy of “Smart machinery Innovative Industry” initiative, according to the statistics of the International Trade Centre database, the export value of Taiwan's machinery industry was ranked 17th in the world in 2016 years, and the progress reached the 15th in the world in 2017 years. The global ranking increased by 2. According to Gardner's statistics report in 2016, the global export ranking of Taiwan's machine tools was upgraded from the 5th to the 4th. From the above important data, the Taiwan government's smart machinery program has shown initial results.Finally, this paper introduce 4 cases of smart manufacturing system solutions in Taiwan are as follow: Printed circuit board industry 、 Machine tool 、 Vehicle industry 、 Textile industry. Through smart manufacturing, turning over the previous company image as a foundry, improving the working environment, and enhancing the productivity and competitiveness of related industries
本研究旨在评估台湾的智慧制造与案例研究。该行业正在向智能技术、高度定制和整体解决方案集成转变。全球排名上升2位。根据加德纳2016年的统计报告,台湾机床的全球出口排名从第5位提升到第4位。从以上重要数据来看,台湾政府的智能机械计划已经初见成效。最后,本文介绍了台湾智能制造系统解决方案的4个案例,分别是:印刷电路板行业、机床行业、汽车行业、纺织行业。通过智能制造,颠覆以往公司作为代工厂的形象,改善工作环境,提升相关产业的生产力和竞争力
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引用次数: 3
期刊
2018 IEEE International Conference on Advanced Manufacturing (ICAM)
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