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2017 33rd Thermal Measurement, Modeling & Management Symposium (SEMI-THERM)最新文献

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Thermal performance of TIMs during compressive and tensile stress states TIMs在压缩和拉应力状态下的热性能
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896939
C. Nelson, J. Galloway, C. Henry, W. Kelley
Due to the differences in thermal expansion coefficients (CTE) of materials within a microelectronic package, a package can warp in convex and concave shapes during temperature excursions of assembly and end use conditions. In large flip chip ball grid array (FCBGA) style packages, warpage plays a major factor in the long term reliability and performance of the package. When fitted with a lid, FCBGA packages use a thermal interface material (TIM) between the die and lid surfaces. Due to package warpage and other mechanical stresses, a TIM can experience a range of compressive and tensile loads during package assembly, board mount, and end use conditions. High power applications using FCBGA style packages require accurate estimates for the resistance of the TIM layer to enable accurate prediction of junction temperatures and performance. Literature indicates that the TIM resistance is higher along the edge and corner regions of the die due in part to the larger bond line thickness (BLT) in these regions. Measurements reported in this study show that this increase cannot fully be explained by larger BLT. An alternative theory is proposed that suggests the thermal performance of a TIM in a package is also dependent on its stress state and stress history. The stress state of a TIM impacts the material's contact resistance, cohesive/adhesive bond behavior, and internal resistance between filler particles. The increase in resistance for the same BLT in compression versus tensile stress can be greater by over fifty percent. In addition, experimental testing has demonstrated that tensile stress in TIMs may contribute to voiding.
由于微电子封装内材料的热膨胀系数(CTE)的差异,封装在装配和最终使用条件下的温度漂移过程中会产生凸形和凹形翘曲。在大型倒装芯片球栅阵列(FCBGA)封装中,翘曲是影响封装长期可靠性和性能的主要因素。当安装盖子时,FCBGA封装在模具和盖子表面之间使用热界面材料(TIM)。由于封装翘曲和其他机械应力,在封装组装、电路板安装和最终使用条件下,TIM会经历一系列压缩和拉伸载荷。使用FCBGA封装的高功率应用需要准确估计TIM层的电阻,以便准确预测结温和性能。文献表明,沿模具边缘和角落区域的TIM阻力较高,部分原因是这些区域的键合线厚度(BLT)较大。本研究中报告的测量结果表明,这种增加不能完全用更大的BLT来解释。提出了另一种理论,认为封装中TIM的热性能也取决于其应力状态和应力历史。TIM的应力状态会影响材料的接触阻力、内聚/粘合行为以及填料颗粒之间的内阻。相同的BLT在压缩与拉伸应力方面的阻力增加可以大于50%。此外,实验测试表明,TIMs中的拉伸应力可能有助于排空。
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引用次数: 6
Evaluation of characterization methods for solid thermal interface materials 固体热界面材料表征方法的评价
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896940
F. Streb, D. Schweitzer, M. Mengel, T. Lampke
The thermal contact between semiconductor component and heat sink has a strong influence on performance and lifetime of electrical devices. Thermal interface materials are used to improve this contact. In this methodology study we compare three common measurement methods used for the characterization of thermal interface materials: transient plane source, DynTIM (similar to the ASTM D5740 standard) and LaserFlash. We investigated a wide range of typical thermal interface materials in order to explore the limits of the different measurement systems. A guideline for the right usage and limits of the individual methods is given.
半导体元件与散热器之间的热接触对电气器件的性能和寿命有很大的影响。热界面材料用于改善这种接触。在这个方法学研究中,我们比较了三种常用的用于表征热界面材料的测量方法:瞬态平面源,DynTIM(类似于ASTM D5740标准)和LaserFlash。我们研究了广泛的典型热界面材料,以探索不同测量系统的局限性。给出了正确使用每种方法的指导原则和限制。
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引用次数: 4
VHTX: A code for simulation of steady state and dynamic response of single or multiple networked cross flow heat exchangers in data center thermal management systems 数据中心热管理系统中单个或多个网络交叉流热交换器的稳态和动态响应仿真代码
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896913
A. Ortega, M. del Valle, Carol Caceres
Crossflow heat exchangers are key components of both centralized (e.g. CRACs) and decentralized (rear door, in-row) cooling equipment utilized in data center thermal management systems. Modeling of their behavior in steady state is well documented but transient or dynamic operation, whether by intent or as a result of a system failure, has not been well documented. In “smart cooling” scenarios, cooling should be modulated with heating (i.e. IT) load which can vary with time and space as IT load varies within a rack and within the data center room. Cooling is optimally utilized when the cooling load follows or even anticipates the heating (IT) load and as such the heat exchanger operates in a dynamically controlled mode. In data center operation, there is also interest in understanding their behavior in case of system malfunctions such as pump or chiller failures which results in transient operation. The MATLAB™ simulation code VHTX was developed in order to simulate the performance of crossflow heat exchangers in both steady and dynamic operation. It is a standalone code for simulation of heat exchanger networks and core code elements are also being embedded into or coupled with other simulation environments such as MATLAB SIMULINK™ for control investigations, VTAS for data center system thermodynamic and energy analysis, and CFD codes for room simulations. This paper describes the basic formulation of the VHTX solver and its validation against research quality data on heat exchanger cores. It is shown that the code can accurately predict the coolant flow distribution within the heat exchanger core and its dynamic response to temporal events such as modulation of the coolant flow rate or temperature to match the air side thermal load. A case study simulating a typical rear door heat exchanger is presented as an example of the use of the code in a data center simulation.
横流热交换器是数据中心热管理系统中使用的集中式(例如crac)和分散式(后门,排内)冷却设备的关键组件。它们在稳定状态下的行为建模有很好的记录,但无论是出于意图还是由于系统故障造成的瞬态或动态操作,都没有很好的记录。在“智能冷却”场景中,冷却应该与加热(即IT)负载一起调节,加热(即IT)负载可以随着时间和空间的变化而变化,因为IT负载在机架和数据中心房间内的变化。当冷却负荷跟随或甚至预期加热(IT)负荷时,冷却得到最佳利用,因此热交换器在动态控制模式下运行。在数据中心运行中,也有兴趣了解它们在系统故障情况下的行为,如泵或冷却器故障,导致瞬态运行。开发了MATLAB™仿真代码VHTX,以模拟横流式换热器在稳态和动态运行中的性能。它是用于热交换器网络模拟的独立代码,核心代码元素也被嵌入或与其他模拟环境相耦合,例如用于控制调查的MATLAB SIMULINK™,用于数据中心系统热力学和能量分析的VTAS,以及用于房间模拟的CFD代码。本文介绍了VHTX求解器的基本公式,并对换热器堆芯的研究质量数据进行了验证。结果表明,该程序能够准确地预测换热器芯内冷却剂流量分布及其随时间变化的动态响应,如冷却剂流量或温度的调节以匹配空气侧热负荷。以一个典型的后门热交换器为例,介绍了该代码在数据中心仿真中的应用。
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引用次数: 2
Radially varying air gap for near-ideal low cost passive heat spreaders 接近理想的低成本被动散热器的径向变化气隙
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896928
E. Chenelly
This paper presents a method to optimize surface temperature of a mobile device by varying the thickness of an air gap as a function of distance from a heat source. It is demonstrated that this type of design offers a higher power budget when compared to a uniform air gap. The paper provides: ● A derivation of the equation used to calculate a radially varying air gap. It is based on the equation for radial fin efficiency which has been used extensively in electronics cooling but has not yet been applied to this problem. ● A description of how to manufacture a curved heat spreader used to maintain the varying air gap for both an ideal circular shape and a realistic phablet. ● A comparison of performance to a flat plate in both cases (ideal and phablet). In the case of a phablet with a partial heat spreader, the curved heat spreader can increase system power budget by 13% and the SoC power budget by as much as 25% when compared to a flat version. ● A discussion of the next steps
本文提出了一种通过改变气隙厚度作为与热源距离的函数来优化移动设备表面温度的方法。与均匀气隙相比,这种类型的设计提供了更高的功率预算。本文提供了:●用于计算径向变化气隙的方程的推导。它基于径向翅片效率方程,该方程已广泛用于电子冷却,但尚未应用于该问题。●描述如何制造一种弯曲的散热器,用于保持理想的圆形和现实的平板手机的不同气隙。●两种情况下与平板的性能比较(理想手机和平板手机)。对于带有部分散热片的平板手机,与平面散热片相比,弯曲散热片可使系统功耗预算增加13%,SoC功耗预算增加25%。●对下一步的讨论
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引用次数: 1
Analytical and experimental verification of interleaved trapezoidal heat sink 交错梯形散热器的分析与实验验证
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896930
Hong-Long Chen, Chi-Chuan Wang
The objective of this paper is to explore the technique for lowering the contraction and hydraulic developing region pressure drop, in order to gain more airflow for electronic cooling heat sink for the same footprint and fin number. By combining two different geometrical perimeter shapes of fins, odd number is rectangular shape, and even number is trapezoidal shape, this new fin module design gains extra 10% airflow with little loss or equivalent thermal performance. Current data center server is suffering from too little airflow to cool essential chips due to enormous flow impedance for packing too many components inside. This technology is the solution to resolve this bottleneck. The precious extra 10% more airflow not only cools CPU chip itself; but also quite beneficial to cool other heating components inside servers. Also, this new design excels in low velocity of 2 m/s for thermal performance compared to original design. Lower velocity is equal to lower RPM of fan that leads to the advantage of energy saving.
本文的目的是探讨在相同占地面积和翅片数的情况下,降低电子冷却散热器的收缩和水力展开区压降的技术,以获得更多的气流。通过结合两种不同几何周长的翅片,奇数为矩形,偶数为梯形,这种新的翅片模块设计可以在几乎没有损失的情况下获得额外10%的气流或等效的热性能。目前的数据中心服务器由于内部封装了太多的组件而产生了巨大的流动阻抗,导致气流太少而无法冷却关键芯片。该技术是解决这一瓶颈的解决方案。宝贵的额外10%的气流不仅可以冷却CPU芯片本身;但也非常有利于冷却服务器内部的其他加热组件。此外,与原始设计相比,这种新设计在2米/秒的低速热性能方面表现出色。转速越低,风机转速越低,有利于节能。
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引用次数: 1
Using power trend predicator to improve datacenter thermal management efficiency 利用功率趋势预测器提高数据中心热管理效率
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896923
Chuan Song, Yanbing Sun, N. Ahuja, Xiaogang Sun, Litrin Jiang, Abishai Daniel, R. Khanna, T. Zhou, Xiaoping Zhou, Lifei Zhang
This paper introduced one optimized proactive cooling management approach based on power variation trend analysis. Through analyzing the data center historical power telemetries, the power predictor is able to predicate power variation with 5– 15 minutes granularity. The cooling controller uses the observed heat information and estimated thermal variation trend to drive CRAC to manage temperature situation at prediction window. To validate cooling results from different cooling parameters, one risk level evaluation method is proposed and the experiments for different prediction window are conducted and the result is presented.
介绍了一种基于功率变化趋势分析的优化主动冷却管理方法。通过对数据中心历史功率遥测数据的分析,功率预测器能够以5 ~ 15分钟的粒度预测功率变化。冷却控制器利用观测到的热量信息和预估的热量变化趋势驱动CRAC对预测窗口内的温度情况进行管理。为了验证不同冷却参数下的冷却结果,提出了一种风险等级评价方法,并进行了不同预测窗口下的实验,给出了实验结果。
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引用次数: 0
Effects of anisotropic nonconductive film properties on 3D IC integration 各向异性非导电薄膜性能对三维集成电路的影响
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896934
Mei-chien Lu
Driven by technology trends towards 2.5D and 3D IC integration for higher bandwidth and small form factor, the demand for high thermal conductivity materials is growing in order to facilitate thermal management. At the same time, constraints in critical dimensions at the bondline set new challenges for materials and processing. This study analyzes both advancement in high thermal conductivity materials and improvements in integration for thermal management. Polymeric matrix materials often used as underfill in advanced packaging currently was forced to the use of small fillers for 3D IC integration. This reduction of filler size in polymer composite tends to reduce its ability to improve thermal conductivity. Presently, however, the increasing development and adoption of wafer level packaging offers new processing capability and cost reduction. Nonconductive film has evolved as a new form for underfill materials associated with laminating processes. Thermal conductivity improvement in underfill can therefore be categorized into two categories, the improvement of composite materials and the consideration of new alternative materials. This study uses mathematical models to explain the evolution of anisotropic properties of high thermal conductivity nonconductive film materials. Finite element analysis is conducted to assess the ability of hot spot reduction in a 3D IC system with the innovative anisotropic thin film composite underfill. The high bandwidth memory JEDEC standard 3D IC structure (HBM2) integrated with anisotropic thin film composite underfill is used as an example for this study. Discussions are expanded to cost analysis due to the needs of additional process steps to integrate the new materials into advanced packaging for 3D IC integration.
受更高带宽和小尺寸的2.5D和3D IC集成技术趋势的推动,为了便于热管理,对高导热材料的需求正在增长。同时,键合线上关键尺寸的限制对材料和加工提出了新的挑战。本研究分析了高导热材料的进步和热管理集成的改进。目前,先进封装中常用的聚合物基材料的下填料被迫使用小填料进行3D集成电路集成。聚合物复合材料中填料尺寸的减小往往会降低其提高导热性的能力。然而,目前晶圆级封装的不断发展和采用提供了新的处理能力和降低成本。导电性薄膜是随着层压工艺的发展而发展起来的一种新型下填料。因此,下填料导热系数的改善可分为两类,即复合材料的改进和新替代材料的考虑。本研究采用数学模型来解释高导热非导电薄膜材料各向异性的演化过程。采用有限元方法研究了新型各向异性薄膜复合底填料在三维集成电路系统中减小热点的能力。以各向异性薄膜复合底填料集成的高带宽存储JEDEC标准3D IC结构(HBM2)为例进行了研究。由于需要额外的工艺步骤将新材料集成到3D集成集成IC的先进封装中,因此讨论扩展到成本分析。
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引用次数: 0
Transient light emission microscopy for detecting the non-uniform junction temperature in flip-chip light emitting diodes 用于检测倒装发光二极管非均匀结温的瞬态发光显微镜
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896944
Mian Tao, S. Lee
The non-uniform junction temperature may exist in the high-power light-emitting diode (LED) of flip-chip architecture. Detecting the local hot area on the chip is of great importance to the LED thermal management. Most of the common LEDs exhibit a lower forward voltage when its junction temperature is elevated. The local forward voltage deviation will lead to non-uniform current distribution and consequently affect the light distribution. In this paper, a hotspot detection method is proposed utilizing this intrinsic thermal-electrical property. The transient light emission distribution on the chip is measured by a system consists of a common microscope and an optical sensor. The spatial solution is high enough for practical application. The experiments are conducted on different LED chips. Various junction temperature distributions are generated by different patterns of the chip bonding pads. The measurement results suggest that the local hot area has a higher light intensity. The proposed method can be used to detect the location of the local hot area in the LED chip.
倒装结构的大功率发光二极管可能存在结温不均匀的问题。检测芯片上的局部热区对LED热管理具有重要意义。当结温升高时,大多数普通led表现出较低的正向电压。局部正向电压偏差将导致电流分布不均匀,从而影响光分布。本文提出了一种利用这一固有热电特性的热点检测方法。用普通显微镜和光学传感器组成的系统测量芯片上的瞬态光发射分布。空间解足够高,可以实际应用。实验在不同的LED芯片上进行。不同的晶片键合焊片模式会产生不同的结温分布。测量结果表明,局部热区具有较高的光强。该方法可用于检测LED芯片中局部热区的位置。
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引用次数: 0
Thermal power envelope for IoT modules 物联网模块的热功率外壳
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896914
Jared A. Shipman, S. Chigullapalli, J. Mata, Thomas A. Martin
IoT space is very dynamic and there is a multidimensional matrix of end-customer use-cases possible with the same module. A simple spec of Tcasemax and Thermal Design Power (TDP) will no longer suffice for an accurate design of the system complexity. The basic principle in this paper is to create a standard temperature and power envelope based on two broad classification of use cases: Application Processing Only (AP) and Application + Communication Processing (AP+CP). The final curves will change based on the thermal limiters, the type of thermal solution used, stack-up details, etc. All analysis is done using a systematic system engineering approach.
物联网空间是非常动态的,有一个多维矩阵的终端客户用例可能与相同的模块。简单的Tcasemax和热设计功率(TDP)规格将不再足以精确设计系统的复杂性。本文的基本原理是基于两种广泛的用例分类:仅应用程序处理(AP)和应用程序+通信处理(AP+CP)来创建标准的温度和功率包络。最终的曲线将根据热限制器、使用的热解决方案类型、堆叠细节等而变化。所有的分析都是使用系统的系统工程方法完成的。
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引用次数: 1
Oscillating flow in a heat sink with parallel micro channels 具有平行微通道的散热器中的振荡流动
Pub Date : 1900-01-01 DOI: 10.1109/SEMI-THERM.2017.7896919
Yiwu Kuang, W. Wang, Rui Zhuan
The performance of two phase heat sinks can be greatly affected by the coolant flow instabilities. For the applications in electronic cooling system, the micro-channel heat sink usually consists of some parallel channels and common header or manifold, the flow instabilities can be an especially noticeable problem. Flow instabilities will cause a severe reverse flow and subsequent maldistribution of cooling medium in the header. In addition, the instabilities degrade the total heat transfer performance of the heat sink and lead to a remarkable variation of pressure drop. As the cooling medium coming from the upstream pipe is always in two-phase flow state, the common header filled with this coming vapor will serve as a buffer tank. This tank provides significant compressible volume to the downstream heated channels and may lead to sustained pressure and temperature oscillations in the system. In this paper, the periodic reversed flow and maldistribution of fluid in a heat sink with parallel micro channels are studied experimentally. Visualization results are presented simultaneously. The effects of channel size, surface tension and fluid viscosity are considered. The results show that the micro-channel heat sinks are especially susceptible to flow instabilities and fluid maldistribution. The channel size and the surface tension effect on the reverse flow as well. And the heat transfer performance deteriorates when the ammonia reverse flow occurs.
冷却剂流动的不稳定性对两相散热器的性能有很大影响。在电子冷却系统中,微通道散热器通常由若干并联通道和共用集管或流道组成,其流动不稳定性问题尤为突出。流动不稳定将导致严重的逆流和随后的冷却介质在集箱中的不均匀分布。此外,这些不稳定性降低了散热器的总传热性能,并导致压降的显著变化。由于来自上游管道的冷却介质始终处于两相流状态,因此充满该蒸汽的公共集管将充当缓冲罐。该储罐为下游加热通道提供了显著的可压缩体积,并可能导致系统中持续的压力和温度振荡。本文对具有平行微通道的热沉中流体的周期性反流和不均匀分布进行了实验研究。同时给出了可视化结果。考虑了通道尺寸、表面张力和流体粘度的影响。结果表明,微通道散热器特别容易受到流动不稳定和流体不均匀分布的影响。通道尺寸和表面张力对回流也有影响。当氨逆流发生时,传热性能变差。
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引用次数: 0
期刊
2017 33rd Thermal Measurement, Modeling & Management Symposium (SEMI-THERM)
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