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GRAIN SIZE EVOLUTION, MECHANICAL AND CORROSION BEHAVIOUR OF PRECIPITATE STRENGTHENED Cu-Ni ALLOY 沉淀强化Cu-Ni合金的晶粒演变、力学行为和腐蚀行为
IF 1 Q3 Materials Science Pub Date : 2022-12-13 DOI: 10.36547/ams.28.4.1609
C. Nwaeju, Amarachukwu Eboh, F.O. Edoziuno
Grain size characteristics, mechanical properties, and corrosion resistance of Cu-10%Ni alloy heat treated at three different temperatures and times were investigated and compared with the synthesized alloy. Mechanical properties such as UTS, ductility, hardness, and impact strength were determined. An optical metallurgical microscope was used to examine the structural properties. ImageJ software was also used to measure the grain size distribution of the alloys. The corrosion behaviour of the produced Cu-10%Ni alloys is analyzed by potentiodynamic polarization and Electrochemical Impedance Spectroscopy (EIS). After corrosion testing, the surface morphology of the exposed samples is analyzed by scanning electron microscope (SEM) equipped with energy dispersive spectroscopy. The corrosion rate of precipitate strengthened Cu-10%Ni alloy decreases and ultimate tensile strength, ductility, and hardness increase as the average grain size distribution decreases. The non-heat treated Cu-10%Ni alloy showed a peak value of corrosion rate and average grain size, but a lower value of mechanical properties. An increase in residual stress follows an increase in grain size distribution, which lowers the strength and increases corrosion rates due to more active sites. The research outcome has enabled the improvement of the mechanical and corrosion properties of Cu-10%Ni alloys as a component for marine and automobile applications.
研究了Cu-10%Ni合金在三种不同温度和时间下热处理的晶粒尺寸特征、力学性能和耐腐蚀性,并与合成合金进行了比较。测定了UTS、延展性、硬度和冲击强度等力学性能。用光学冶金显微镜对其结构性能进行了研究。ImageJ软件也用于测量合金的晶粒尺寸分布。利用动电位极化和电化学阻抗谱(EIS)分析了所制备的Cu-10%Ni合金的腐蚀行为。腐蚀试验后,通过配备能量色散光谱的扫描电子显微镜(SEM)分析暴露样品的表面形态。沉淀强化Cu-10%Ni合金的腐蚀速率随着平均晶粒尺寸分布的减小而降低,极限抗拉强度、延展性和硬度增加。未经热处理的Cu-10%Ni合金表现出腐蚀速率和平均晶粒尺寸的峰值,但力学性能的值较低。残余应力的增加伴随着晶粒尺寸分布的增加,这降低了强度,并由于更多的活性位点而增加了腐蚀速率。该研究成果使Cu-10%Ni合金作为船舶和汽车应用部件的机械性能和腐蚀性能得以改善。
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引用次数: 1
HRPD and TEM Study of P/M 58Fe17Cr25Ni Austenitic Stainless Steel Synthesized by Spark Plasma Sintering 放电等离子烧结法制备P/M58Fe17Cr25Ni奥氏体不锈钢的HRPD和TEM研究
IF 1 Q3 Materials Science Pub Date : 2022-12-13 DOI: 10.36547/ams.28.4.1548
S. Mustofa, M. Dani, P. Parikin, T. Sudiro, B. Hermanto, D. R. Adhika, A. Insani, S. Syahbuddin, T. Hino, C. A. Huang
58Fe17Cr25Ni austenite stainless steel has been fabricated using metal powder through sintering with a spark plasma at temperatures of 900 and 950°C for 5 minutes. High purity Fe, Ni and Cr powders were used as materials for this steel. Before sintering, the powder was mixed in a milling equipment which was processed for 5 hours, then it is formed into a coin by pressing it under a load of 25 tons. High resolution powder neutron diffractometer was used for identifying the crystal structure in the 58Fe17Cr25Ni austenitic stainless steel. The sintering process at temperatures of 900C and 950°C generally forms microstructure having matrix of equiaxed austenite grains, with a crystal structure of face-centered cubic which included in the Fm3m space group. Some particles with high Cr content, a'-Cr, are distributed in all austenite grains. The austenite grains seen in the 58Fe17Cr25Niaustenitic stainless steel sintered at 900°C are twin grains. Dislocations, slip planes and bands are also existed in those grains. These defects are expected to decrease with increasing sintering temperatures up to 950° C. This change was followed by the appearance of air bubbles and sub-grains as the dominant sub-structures in the 58Fe17Cr25Ni austenitic stainless steel sintered at 950°C.
用金属粉末在900℃和950℃的火花等离子体烧结5分钟制备了58Fe17Cr25Ni奥氏体不锈钢。采用高纯铁、镍、铬粉末作为该钢的原料。在烧结之前,将粉末混合在磨粉设备中,经过5小时的加工,然后在25吨的载荷下压成硬币。采用高分辨粉末中子衍射仪对58Fe17Cr25Ni奥氏体不锈钢的晶体结构进行了鉴定。在900℃和950℃的烧结过程中,一般形成以等轴奥氏体晶粒为基体的显微组织,具有面心立方的晶体结构,属于Fm3m空间群。在所有奥氏体晶粒中均分布有高Cr含量的a′-Cr颗粒。900℃烧结的58fe17cr25ni奥氏体不锈钢的奥氏体晶粒为双晶。晶粒中还存在位错、滑移面和滑移带。当烧结温度达到950℃时,这些缺陷随着烧结温度的升高而减少,在950℃烧结时,58Fe17Cr25Ni奥氏体不锈钢的主要亚组织是气泡和亚晶粒的出现。
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引用次数: 0
ADDITIVE MANUFACTURING: A NEW CONCEPT FOR END USERS. THE CASE OF MAGNETIC MATERIALS 增材制造:面向终端用户的新概念。磁性材料的例子
IF 1 Q3 Materials Science Pub Date : 2022-12-13 DOI: 10.36547/ams.28.4.1648
A. Di schino, G. Stornelli
Metal additive manufacturing (AM) technology is growing up as a technology. Although up today slower and less reliable than traditional production methods, AM systems are showing to be very successful when producing parts with unconventional topologies or in small quantities. In addition, it is showing its capability to produce components with chemical compositions which should not be realized with standard production processes. In this paper some examples are reported of magnetic materials specifically designed for AM. In this work, powder of FeSi electric steel, with 6.5 wt.% Si content is considered to produce samples by AM. Aim of this paper is to investigate the microstructural and texture evolution of FeSi steels, with 6.5% Si, following annealing heat treatment, with the aim of identifying the conditions under which it could be possible to obtain the best magnetization behavior of the alloys.
金属增材制造(AM)技术作为一种技术正在成长。尽管到目前为止,AM系统比传统的生产方法更慢、更不可靠,但在生产具有非传统拓扑结构或少量零件时,AM系统显示出了非常成功的效果。此外,它正在展示其生产化学成分成分的能力,而这些成分不应通过标准生产工艺来实现。本文报道了一些专门为AM设计的磁性材料的例子。在本工作中,考虑用硅含量为6.5wt.%的FeSi电工钢粉末通过AM制备样品。本文的目的是研究硅含量为6.5%的FeSi钢在退火热处理后的微观组织和织构演变,目的是确定可以获得合金的最佳磁化行为的条件。
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引用次数: 4
CORROSION BEHAVIOR OF Al/SiC/PKSA HYBRID COMPOSITES IN 1.0 M H2SO4 ENVIRONMENT USING POTENTIODYNAMIC POLARIZATION TECHNIQUE Al/SiC/PKSA杂化复合材料在1.0 M H2SO4环境中的腐蚀行为
IF 1 Q3 Materials Science Pub Date : 2022-12-13 DOI: 10.36547/ams.28.4.1561
P. Ikubanni, M. Oki, A. A. Adeleke, E. Ajisegiri, M. Fajobi
The potentiodynamic polarization of aluminium 6063 alloy reinforced with silicon carbide (SiC) and palm kernel shell ash (PKSA) particulates at various mixing ratios were investigated. Double stir casting method was adopted for the production of the hybrid reinforced composites. The existence of the reinforcements within the matrix alloy acted as active sites for corrosion initiation. Hence, pitting corrosion was observed. The range of values for Ecorr and Icorr obtained at 24 h in 1.0 M H2SO4 were between -627.74 and -644.46 mV, and between 423.81 and 860.23 µA/cm2, respectively. The Ecorr values ranged from -654 to -697.22 mV, and the Icorr ranged from 1075.65 to 3057.16 µA/cm2 at 72 h in 1.0 M H2SO4. The relative resistance to corrosion of the samples is dependent on the thin oxide film formed on the surface of the samples.
研究了碳化硅(SiC)和棕榈仁壳灰(PKSA)颗粒增强6063铝合金在不同混合比下的动电位极化。采用双搅拌铸造法生产混杂增强复合材料。基体合金中增强体的存在充当了腐蚀引发的活性位点。因此,观察到点蚀。在1.0 M H2SO4中24小时获得的Ecorr和Icorr的值范围分别在-627.74和-644.46 mV之间和423.81和860.23µA/cm2之间。在1.0 M H2SO4中72小时时,Ecorr值范围为-654至-697.22 mV,Icorr范围为1075.65至3057.16µA/cm2。样品的相对耐腐蚀性取决于在样品表面形成的薄氧化膜。
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引用次数: 0
DECREASING MECHANICAL PROPERTIES OF THE SUPERHEATER STEEL GRADE P22 HEATED AT ELEVATED TEMPERATURE UNDER CONSTANT STRESS P22级过热器在恒定应力作用下的力学性能下降
IF 1 Q3 Materials Science Pub Date : 2022-12-13 DOI: 10.36547/ams.28.4.1610
A. Bui, C. Nguyen, ThuHien Nguyen
This paper investigated change of the mechanical properties of the superheater pipe steel grade P22 (ASTM A335) under constant stress of 9.68 MPa and various temperatures of 500-700 oC. The steel specimens were prepared from the new steel pipe taken from a coal-fired power plant in Vietnam, then heated to the given temperature and held for the predetermined time as 24, 48 and 72 hours in the atmosphere. The results showed that the mechanical properties of the steel P22 decreased with the increased temperature and time. This deterioration of the steel strength was caused by the redistribution of the carbide in the steel subjected under the elevated temperature and the constant stress. Although change in the microstructure including phase and grain size was not observed, the SEM micrographs showed that the carbide of the heated steel accumulated on the grain boundaries and the triple regions when the temperature and holding time increased. This phenomenon was attributed to reduce number of the carbide in the steel, resulting in decrease of the mechanical properties. The obtained results indicated that decrease of the mechanical properties of the steel pipe P22 can occur in the early period of working time in the practice.
本文研究了P22级过热器管钢(ASTM A335)在9.68MPa的恒定应力和500-700℃的不同温度下的力学性能变化。钢试样由取自越南燃煤发电厂的新钢管制备,然后加热至给定温度,并在大气中保持24、48和72小时的预定时间。结果表明,P22钢的力学性能随着温度和时间的升高而降低。钢强度的这种劣化是由在高温和恒定应力下钢中碳化物的重新分布引起的。虽然没有观察到包括相和晶粒尺寸在内的微观结构的变化,但SEM显微照片显示,随着温度和保温时间的增加,加热钢的碳化物积聚在晶界和三重区。这是由于钢中碳化物数量减少,导致力学性能下降所致。研究结果表明,在实际生产中,P22钢管的力学性能在使用初期会出现下降。
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引用次数: 0
VANADIUM ALLOYING IN S355 STRUCTURAL STEEL: EFFECT ON RESIDUAL AUSTENITE FORMATION IN WELDED JOINTS HEAT AFFECTED ZONE S355结构钢中钒合金化对焊接接头热影响区残余奥氏体形成的影响
IF 1 Q3 Materials Science Pub Date : 2022-09-24 DOI: 10.36547/ams.28.3.1535
G. Stornelli, Matteo Gaggiotti, D. Gattia, R. Schmidt, Mirko Sgambetterra, Anastasiya Tselikova, G. Zucca, A. Schino
The inter-critical heat affected zone (ICHAZ) appears to be one of the most brittle sections in the welding of high-strength micro-alloy steels (HSLA). Following multiple heating cycles in the temperature range between Ac1 and Ac3, the ICHAZ undergoes a strong loss of toughness and fatigue resistance, mainly caused by the formation of martensite-austenite constituent (MA). The presence of micro-alloying elements in HSLA steels induces variations in the formation of some microstructural constituents, more or less beneficial, which allow to improve the mechanical performance of a welded joint. The behavior in the inter-critical region of a S355 grade steel with 0.1wt% V addition is reported in this paper.  Five double-pass welding thermal cycles were simulated using a dilatometer, with the maximum temperature of the secondary peak in the inter-critical area, in the range between 720 ° C and 790 ° C. The residual austenite dependence on inter-critical temperature is analyzed and related to the hardness behavior.
在高强度微合金钢(HSLA)的焊接中,临界热影响区(ICHAZ)是最脆的部分之一。在Ac1和Ac3之间的温度范围内进行多次加热循环后,ICHAZ经历了强烈的韧性和抗疲劳性损失,这主要是由马氏体-奥氏体成分(MA)的形成引起的。HSLA钢中微合金元素的存在会导致一些微观结构成分的形成发生变化,这或多或少是有益的,这有助于提高焊接接头的机械性能。本文报道了添加0.1wt%V的S355级钢在临界区的行为。使用膨胀计模拟了五次双道次焊接热循环,临界区二次峰的最高温度在720°C至790°C之间。分析了残余奥氏体对临界温度的依赖性,并与硬度行为有关。
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引用次数: 4
NbC TRANSFORMATION DURING AGING IN HP40-Nb HEAT RESISTANT ALLOY HP40-Nb耐热合金时效过程中的NbC相变
IF 1 Q3 Materials Science Pub Date : 2022-09-24 DOI: 10.36547/ams.28.3.1562
M. H. Sosa Lissarrague, C. Lanz
In this work, the evolution of MC-type Nb-rich primary carbides in a 35Ni-25Cr-Nb-type refractory alloy, commonly known as HP40-Nb, and its transformation into Ni-Nb silicide known as G-phase (Ni16Nb6Si7), has been studied. For this purpose, the experimental technique of scanning electron microscopy was used together with X-ray microanalysis to detect changes in the chemical composition of niobium carbide over time and at a given aging temperature. The microstructure of the studied alloy, in its as-cast condition, consists of an austenitic matrix strengthened by a network of primary eutectic-like carbides rich in chromium and niobium of the M23C6 and MC types, respectively. During aging of the alloy at high temperatures, microstructural changes take place such as the secondary precipitation of M23C6 type carbides and the transformation of the primary Nb-rich carbide towards the Ni-Nb-rich silicide. It has been found that the transformation begins at the interface of the niobium carbides with the matrix, progressing towards their interior with the development of aging.
在这项工作中,研究了35Ni-25Cr-Nb型难熔合金(通常称为HP40Nb)中MC型富Nb初生碳化物的演变,以及其转变为被称为G相的Ni-Nb硅化物(Ni16Nb6Si7)。为此,将扫描电子显微镜的实验技术与X射线显微分析结合起来,检测碳化铌的化学成分在给定老化温度下随时间的变化。所研究合金在铸态条件下的微观结构由奥氏体基体组成,该基体由分别富含M23C6和MC型铬和铌的初生共晶状碳化物网络增强。在合金在高温下时效期间,发生微观结构变化,例如M23C6型碳化物的二次沉淀和初级富Nb碳化物向富Ni Nb硅化物的转变。研究发现,转变开始于铌碳化物与基体的界面,随着时效的发展向内部发展。
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引用次数: 0
ANALYSING EFFECT OF QUENCHING AND TEMPERING INTO MECHANICAL PROPERTIES AND MICROSTRUCTURE OF 304-SS WELDED PLATES 调质对304-s焊接板力学性能和组织的影响分析
IF 1 Q3 Materials Science Pub Date : 2022-09-24 DOI: 10.36547/ams.28.3.1556
Saurabh Dewangan, S. Chattopadhyaya
The present work deals with analysis of mechanical performance and microstructural appearance of quenched and tempered SS-304 welded joints made by MIG welding technique. Since welding involves a critical solidification and thereby lots of internal stresses. Hence, heat treatment becomes important for removing stresses. In the present work, two SS-304 welded plates were heat treated. First plate was in quenched condition, and another was in tempered state. In both the plates, mechanical properties like tensile strength, impact strength, and hardness were analyzed. In addition, the microstructural attributes of base metal, heat affected zone and welded joints in both the welded plates were analyzed through optical microscope. The fractography analysis was also carried out in this study to get information about failure characteristics of samples after tensile testing. A significant change in mechanical properties, such as, 150% improvement in toughness, 7% reduction in weld-zone hardness, 3% improvement in yield strength and 6% reduction in ultimate tensile strength was obtained after tempering work. Also, the tempering process had reformed the grain structure by creating twins in base metal, and lathy δ ferrite & γ+δ lamella in HAZ. The martensite formed in quenched specimen had been completely recovered into fine γ+δ matrix.   
本文对采用MIG焊技术调质后的SS-304焊接接头的力学性能和显微组织形貌进行了分析。由于焊接涉及到临界凝固,因此会产生大量的内应力。因此,热处理对于消除应力变得很重要。本文对两块SS-304焊接板进行了热处理。第一块板处于淬火状态,另一块板处于回火状态。在这两种板材中,分析了拉伸强度、冲击强度和硬度等机械性能。此外,通过光学显微镜对两种焊接板的母材、热影响区和焊接接头的显微组织属性进行了分析。本研究还进行了断口分析,以获得试样在拉伸试验后的破坏特征信息。回火处理后,合金的力学性能发生了显著变化,韧性提高150%,焊接区硬度降低7%,屈服强度提高3%,极限抗拉强度降低6%。回火过程中基体形成孪晶,热影响区形成条状δ铁素体和γ+δ片层。淬火试样中形成的马氏体完全恢复为细小的γ+δ基体。
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引用次数: 3
STUDY ON A TWO-PHASE LOW-TEMPERATURE MODEL OF THE FEATURES OF METAL TAPPING IN BASIC OXYGEN FURNACE 碱性氧炉金属出丝特征的两相低温模型研究
IF 1 Q3 Materials Science Pub Date : 2022-09-24 DOI: 10.36547/ams.28.3.1566
T. Golub, L. Molchanov, A. Koveria, L. Kieush
The paper shows the results of a study of the influence of the cut-off method of the slag by using destructible plugs on the quantitative indicators of the redistribution of slag and metal in the steel ladle during the metal tapping operation from the converter. The laboratory setup simulates a real 160-ton industrial top-blown oxygen converter, and a steel ladle at a scale of 1:18 has been used to fulfill the study. Water was chosen as a liquid steel imitator, and machine oil was chosen for slag with parameters that ensure the similarity of physical parameters in the metal-slag system. The physical modelling of the tapping process of a two-phase converter bath in the case of a destructible plug in the tap hole compared to the tapping option without it showed a significant positive effect of the presence of the plug in the initial period from the moment the converter is tilted.
本文介绍了在转炉出钢过程中,用可破坏塞堵截渣方法对钢包内渣和金属再分布定量指标影响的研究结果。实验装置模拟了一个真实的160吨工业顶吹氧转炉,并使用了一个1:18比例的钢包来完成研究。钢液模拟剂选用水,渣液模拟剂选用机油,参数保证金属-渣体系物理参数的相似性。对两相转炉熔池在有可破坏塞的情况下的攻丝过程进行了物理建模,与没有可破坏塞的攻丝相比,结果表明,从转炉倾斜的那一刻起,在初始阶段有塞的存在会产生显著的积极影响。
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引用次数: 0
THERMAL STABILITY AND THERMAL EXPANSION BEHAVIOR OF AlFeCoNiCu AS-CAST HIGH-ENTROPY DUAL-PHASE ALLOY 铸态高熵双相合金的热稳定性和热膨胀行为
IF 1 Q3 Materials Science Pub Date : 2022-09-24 DOI: 10.36547/ams.28.3.1551
K. Shmakova, V. Tsepelev, O. Chikova
This work is devoted to the thermal stability and thermal expansion of dual-phase AlFeCoNiCu as-cast high-entropy alloy of equiatomic composition. The mix FCC + BCC phases is in AlFeCoNiCu high entropy alloy. According to characterized by EDS-analysis, Fe and Co are almost uniformly distributed in both phases in comparison with other elements. The BCC phase is rich in Ni and Al, and the FCC phase is Cu. Our measurement results of hardness and elastic modulus values for inter dendrites (FCC phase) and dendrites (BCC phase) of as-cast AlFeCoNiCu alloy showed the difference between there. Hardness values for inter dendrites and dendrites: 3.4±0.4GPa and 4.1±0.6GPa. Elastic modulus values for inter dendrites and dendrites: 130.5±2.0GPa and 166.5±5.6GPa. The thermal stability of the phases presented in AlFeCoNiCu as-cast high-entropy alloy has been studied with dilatometry and differential scanning calorimetry (DSC). The DSC thermogram shows an endothermic peak at 1000K. The coefficient of thermal expansion (CTE) curve shows linear increment from room temperature up to 1370K from (10.6 ± 0.3)×10-6K−1 to (27.7 ± 0.3) ×10-6K−1. The CTE temperature curve also shows the peak at 1000K. The peaks in the CTE temperature and the DSC curve suggest a phase transformation with increasing temperature up to~1000K.
本文研究了等原子组成的双相AlFeCoNiCu铸态高熵合金的热稳定性和热膨胀性。FCC+BCC混合相为AlFeCoNiCu高熵合金。根据EDS分析的特征,与其他元素相比,Fe和Co几乎均匀地分布在两相中。BCC相富含Ni和Al,FCC相为Cu。我们对铸态AlFeCoNiCu合金的枝晶间(FCC相)和枝晶(BCC相)的硬度和弹性模量值的测量结果表明了两者之间的差异。枝晶间和枝晶的硬度分别为3.4±0.4GPa和4.1±0.6GPa。枝晶间的弹性模量分别为130.5±2.0GPa和166.5±5.6GPa。用膨胀法和差示扫描量热法研究了AlFeCoNiCu铸态高熵合金中相的热稳定性。DSC热谱图显示在1000K处有一个吸热峰。热膨胀系数(CTE)曲线显示,从室温到1370K,从(10.6±0.3)×10-6K−1到(27.7±0.3)。CTE温度曲线也显示了1000K时的峰值。CTE温度和DSC曲线中的峰值表明,随着温度升高至~1000K,发生了相变。
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引用次数: 0
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Acta Metallurgica Slovaca
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