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In-flight reduction of iron oxides from various sources by hydrogen plasma 氢等离子体在飞行中还原各种来源的氧化铁
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-15 DOI: 10.1016/j.mtla.2026.102658
Jordan N. Figueiredo, Bassam B. Dally, Deanna A. Lacoste
This study demonstrates in-flight reduction using a stable, elongated-arc hydrogen plasma for three iron-bearing feedstocks: pure hematite, combusted iron from the MC2 burner in TuE Eindhoven, and goethite. Despite not being designed for process performance, a high absolute reduction degree was achieved (71%–76% for hematite/combusted iron; 42% for aluminum-bearing goethite) at short residence times (18-30 ms) with an efficiency of 26.8 giron/kWh. SEM shows that in-flight melting modifies combustion-induced morphological defects in combusted iron particles (e.g., cracks and hollow-sphere structures), confirming technical feasibility for iron production and the iron-power cycle. Goethite-rich feed benefits from rapid dehydroxylation. However, even small gangue fractions, especially aluminum phases, promote iron–aluminum spinel formation that impedes fast reduction. Because gangues are not removed by this route, they must be managed separately. These results indicate clear paths towards practical application: enclosing the plasma–particle interaction zone, extending residence time, and systematically testing lower-grade ores with spinel formation mitigation strategies.
该研究演示了使用稳定的长弧氢等离子体对三种含铁原料进行飞行还原:纯赤铁矿、埃因霍温理工大学MC2燃烧器燃烧的铁和针铁矿。尽管没有针对工艺性能进行设计,但在短停留时间(18-30 ms)内,达到了很高的绝对还原度(赤铁矿/燃烧铁为71%-76%,含铝针铁矿为42%),效率为26.8吉隆/千瓦时。扫描电镜显示,飞行熔化改变了燃烧铁颗粒中由燃烧引起的形态缺陷(如裂纹和空心球体结构),证实了铁生产和铁动力循环的技术可行性。富含针铁矿的饲料受益于快速去羟基化。然而,即使是很小的脉石组分,特别是铝相,也会促进铁铝尖晶石的形成,阻碍快速还原。因为脉石不能通过这条路线移除,所以它们必须单独管理。这些结果为实际应用指明了明确的道路:封闭等离子体粒子相互作用区,延长停留时间,并系统地测试具有尖晶石形成减缓策略的低品位矿石。
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引用次数: 0
The decomposing crystallography of sandwich-like microstructure from deformed martensite in Ti-10V-2Fe-3Al alloy Ti-10V-2Fe-3Al合金中变形马氏体三明治状组织的分解结晶学
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-15 DOI: 10.1016/j.mtla.2026.102666
Tong Wang , Xinfu Gu , Ping Yang , Mengqi Yan , Fuzhi Dai
Crystal defects are critical in the microstructure control of titanium alloys, as they determine the precipitation characteristics of α phase. In this study, the decomposition of stress-induced martensite in Ti-10V-2Fe-3Al is investigated to understand the effect of martensite on α precipitation. The crystallography between α and β phases is analyzed using Electron Backscatter Diffraction (EBSD) and Transmission Electron Microscopy (TEM). During decomposition, the martensite is first transformed into α, and then to βT, with a misorientation of 50°/<110> with matrix βM. During further aging, α begins to precipitate at the βMT boundaries, and α phase exhibits two types of orientation relationships with β phase, i.e. Type I: one involving a double Burgers orientation relationship (BOR) and Type II: the other involving a single-sided BOR with βT while the other side follows (1¯10)βM(1¯21¯3)α[1¯1¯1]βM[1¯010]α with βM. As for Type I, the selection of single α variant is due to the constraint of the β grains, <11¯1>βT and <11¯1¯>βM are parallel to [1¯21¯0]α and [1120]α respectively and its habit plane {334} is close to βMT boundary. In Type II, the selected α variant, which has a {334} habit plane, also lies close to the βMT boundary. This finding indicates that the variant selection rule of the habit plane governs α precipitation during martensite decomposition.
晶体缺陷决定了钛合金α相的析出特性,是钛合金微观组织控制的关键。本研究研究了应力诱导马氏体在Ti-10V-2Fe-3Al中的分解,以了解马氏体对α析出的影响。利用电子背散射衍射(EBSD)和透射电镜(TEM)分析了α和β相之间的晶体学。在分解过程中,马氏体首先转变为α,然后转变为βT,与基体βM的取向偏差为50°/<;110>;在进一步时效过程中,α在β m -βT晶界处开始析出,α相与β相表现出两种取向关系,即ⅰ型为双Burgers取向关系(BOR),ⅱ型为单侧BOR与β t取向关系,另一侧为(1¯10)β m ~(1¯21¯3)α[1¯1¯1]β m ~[1¯010]α与β m取向关系。对于I型,单个α变体的选择是由于β晶粒的约束,<11¯1>;β t和<;11¯1¯>;β m分别平行于[1¯21¯0]α和[11¯20]α,其习惯面{334}靠近β m -βT边界。在II型中,选择的α变异体也位于βM-βT边界附近,具有{334}习惯面。这一发现表明马氏体分解过程中习惯面的变异选择规律支配着α的析出。
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引用次数: 0
Dose-dependent evolution of dislocation structures and bubble formation in He irradiated Fe-Cr epitaxial film He辐照Fe-Cr外延膜中位错结构和气泡形成的剂量依赖性演化
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-12 DOI: 10.1016/j.mtla.2026.102657
Jijo Christudasjustus , Kayla Yano , Minju Choi , Mark Bowden , Tanvi Ajantiwalay , Vaithiyalingam Shutthanandan , Danny J. Edwards , Peter Hosemann , Daniel Schreiber , Tiffany C. Kaspar
Irradiation-induced damage in fusion and fission environments drives complex microstructural changes in structural materials, critically influencing their performance under extreme conditions. Our approach to investigate irradiation-induced microstructural evolution employs a well-defined material structure that allows for a precise assessment of He-induced bubbles and defects. In this study, a 100 nm Fe-8Cr epitaxial film was synthesized on MgO (001) substrate using molecular beam epitaxy, resulting in a grain boundary-free microstructure. The Fe-8Cr alloy film was subsequently irradiated at room temperature with 30 keV He+ at fluences of 1.7 × 1016 and 1.7 × 1017 ions/cm2, corresponding to peak-damages of 0.5 and 5 displacements per atom (dpa), respectively. Cross-sectional transmission electron microscopy revealed swelling of 2.7% for 0.5 dpa and 8.1% for 5 dpa. The defect morphology evolved from isolated dislocation loops primarily oriented along <111> at low fluence to complex dislocation structures at high fluence. Notably, smaller bubbles with low number density were observed at lower fluence, whereas larger bubbles with higher number density developed at higher fluence, coinciding with the formation of an extensive dislocation network. These results provide fundamental insights into the dose-dependent microstructural evolution of Fe-8Cr alloys under irradiation, offering a foundation for understanding defect interactions in model ferritic systems.
在聚变和裂变环境中辐照引起的损伤驱动结构材料复杂的微观结构变化,严重影响其在极端条件下的性能。我们研究辐照诱导微观结构演变的方法采用了一种定义良好的材料结构,可以精确评估氦诱导的气泡和缺陷。在本研究中,利用分子束外延技术在MgO(001)衬底上合成了100 nm的Fe-8Cr外延膜,获得了无晶界的微观结构。随后在室温下用30 keV He+辐照Fe-8Cr合金薄膜,辐照强度分别为1.7 × 1016和1.7 × 1017离子/cm2,峰值损伤分别为0.5和5个/原子位移(dpa)。横断面透射电镜显示,0.5 dpa肿胀2.7%,5 dpa肿胀8.1%。缺陷形态由低通量时主要沿<;111>;取向的孤立位错环演变为高通量时复杂的位错结构。值得注意的是,在较低的通量下观察到较小的低数字密度气泡,而在较高的通量下则出现较大的高数字密度气泡,这与广泛的位错网络的形成相一致。这些结果为辐照下Fe-8Cr合金的剂量依赖性显微组织演变提供了基本见解,为理解模型铁素体系统中的缺陷相互作用提供了基础。
{"title":"Dose-dependent evolution of dislocation structures and bubble formation in He irradiated Fe-Cr epitaxial film","authors":"Jijo Christudasjustus ,&nbsp;Kayla Yano ,&nbsp;Minju Choi ,&nbsp;Mark Bowden ,&nbsp;Tanvi Ajantiwalay ,&nbsp;Vaithiyalingam Shutthanandan ,&nbsp;Danny J. Edwards ,&nbsp;Peter Hosemann ,&nbsp;Daniel Schreiber ,&nbsp;Tiffany C. Kaspar","doi":"10.1016/j.mtla.2026.102657","DOIUrl":"10.1016/j.mtla.2026.102657","url":null,"abstract":"<div><div>Irradiation-induced damage in fusion and fission environments drives complex microstructural changes in structural materials, critically influencing their performance under extreme conditions. Our approach to investigate irradiation-induced microstructural evolution employs a well-defined material structure that allows for a precise assessment of He-induced bubbles and defects. In this study, a 100 nm Fe-8Cr epitaxial film was synthesized on MgO (001) substrate using molecular beam epitaxy, resulting in a grain boundary-free microstructure. The Fe-8Cr alloy film was subsequently irradiated at room temperature with 30 keV He<sup>+</sup> at fluences of 1.7 × 10<sup>16</sup> and 1.7 × 10<sup>17</sup> ions/cm<sup>2</sup>, corresponding to peak-damages of 0.5 and 5 displacements per atom (dpa), respectively. Cross-sectional transmission electron microscopy revealed swelling of 2.7% for 0.5 dpa and 8.1% for 5 dpa. The defect morphology evolved from isolated dislocation loops primarily oriented along &lt;111&gt; at low fluence to complex dislocation structures at high fluence. Notably, smaller bubbles with low number density were observed at lower fluence, whereas larger bubbles with higher number density developed at higher fluence, coinciding with the formation of an extensive dislocation network. These results provide fundamental insights into the dose-dependent microstructural evolution of Fe-8Cr alloys under irradiation, offering a foundation for understanding defect interactions in model ferritic systems.</div></div>","PeriodicalId":47623,"journal":{"name":"Materialia","volume":"45 ","pages":"Article 102657"},"PeriodicalIF":2.9,"publicationDate":"2026-01-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145977820","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mechanisms of fire resistance deterioration in chinese fir induced by environmental aging 环境老化导致杉木耐火性退化的机理
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-09 DOI: 10.1016/j.mtla.2026.102656
JiaLan Ma , YaChao Wang , JiangPing Zhao , HongGang Yang
Chinese fir, commonly used in ancient Chinese architecture, is prone to aging due to prolonged exposure to environmental factors such as UV radiation, temperature fluctuations, and salt spray. This aging process not only alters its microstructure but also significantly weakens its fire resistance, potentially compromising the safety of cultural heritage. To investigate the specific impact of environmental aging on the deterioration of fire resistance in Chinese fir, accelerated aging experiments involving UV aging, high-low temperature cycling, and salt spray erosion are conducted. The results indicate that UV radiation induces lignin degradation in the wood, resulting in an increased heat release rate (HRR) peak to 171 kW/m2. High-low temperature cycling results in the formation of microcracks in the wood, causing the peak smoke temperature to reach 88.6 kW/m2. During salt spray erosion, the catalytic effect of Cl- promotes polysaccharide hydrolysis, which facilitates the formation of dense carbon, reducing the HRR peak to 112 kW/m2. Additionally, the three-level correlation model is established to link environmental stresses, microscopic damage, and combustion reactions. This model reveals the cross-scale causal chain of Chinese Fir, from macro-environmental factors to microscopic damage, and finally to its combustion behavior. This analysis provides an in-depth examination of how various environmental factors influence the fire resistance properties of wood by altering its microstructure, offering a theoretical framework for investigating the aging process of wood materials and enhancing fire resistance performance. It is especially applicable to the preservation and safety assessment of ancient architecture's wooden materials.
中国古代建筑中常用的杉木,由于长期暴露在紫外线辐射、温度波动、盐雾等环境因素下,容易老化。这一老化过程不仅改变了其微观结构,而且显著降低了其防火性能,对文物的安全构成潜在威胁。为了研究环境老化对杉木耐火性退化的具体影响,进行了紫外光老化、高低温循环和盐雾侵蚀等加速老化实验。结果表明,UV辐射诱导木质素降解,导致热释放率(HRR)峰值增加至171 kW/m2。高低温循环导致木材内部形成微裂纹,使烟温峰值达到88.6 kW/m2。在盐雾侵蚀过程中,Cl-的催化作用促进了多糖的水解,有利于致密碳的形成,使HRR峰值降至112 kW/m2。建立了环境应力、微观损伤与燃烧反应之间的三级关联模型。该模型揭示了杉木从宏观环境因素到微观损伤,最后到其燃烧行为的跨尺度因果链。该分析深入研究了各种环境因素如何通过改变木材的微观结构来影响木材的防火性能,为研究木材材料的老化过程和提高防火性能提供了理论框架。尤其适用于古建筑木质材料的保护与安全评价。
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引用次数: 0
Suppression of interfacial IMCs spallation in Ni-P/SAC305 joints via barrier layer morphology control 控制势垒层形貌抑制Ni-P/SAC305接头界面IMCs剥落
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-07 DOI: 10.1016/j.mtla.2026.102654
Jing Xing, Yilong Ouyang, Haitao Ma, Ning Zhao
Interfacial spallation of intermetallic compounds (IMCs) in Ni-based diffusion barrier layers is a critical reliability concern in lead-free solder joints, yet its governing mechanism remains controversial. In this study, electroless Ni–P diffusion barriers with distinct smooth and cellular surface morphologies were fabricated and reacted with SAC305 solder to elucidate the role of barrier morphology in IMC spallation behavior and joint reliability. Wetting angles were measured to evaluate interfacial energy, while barrier layer consumption kinetics were analyzed to assess atomic diffusion behavior across the interface. Although similar interfacial reaction products form in both systems, pronounced IMC spallation is observed only at cellular Ni–P/SAC305 interfaces. Smooth Ni–P coatings exhibit a lower interfacial energy and a significantly reduced interfacial reaction rate (k = 0.46) compared with cellular Ni–P coatings (k = 0.97), effectively suppressing IMC growth, coarsening, and subsequent detachment. In contrast, the protruding cellular morphology and abundant diffusion pathways in cellular Ni–P promote accelerated atomic diffusion, leading to enhanced IMC maturation and severe spallation. Mechanical shear testing further confirms that smooth Ni–P/SAC305 joints achieve a substantially higher average shear strength (34.32 MPa) than their cellular counterparts (20.24 MPa). These results demonstrate that IMC spallation is governed by a synergistic interplay between interfacial energy and diffusion kinetics. Establishing a thermodynamic–kinetic framework provides new insight into interfacial stability at Ni–P/solder interfaces and identifies surface morphology tailoring of Ni–P diffusion barriers as an effective strategy to mitigate IMC spallation and enhance solder joint reliability.
镍基扩散势挡层中金属间化合物(IMCs)的界面剥落是无铅焊点可靠性的关键问题,但其控制机制仍存在争议。在这项研究中,制备了具有不同光滑和细胞表面形貌的化学Ni-P扩散屏障,并与SAC305焊料反应,以阐明屏障形态在IMC脱落行为和接头可靠性中的作用。通过测量润湿角来评估界面能,通过分析势垒层消耗动力学来评估原子在界面上的扩散行为。虽然在两种体系中形成了相似的界面反应产物,但仅在细胞Ni-P /SAC305界面上观察到明显的IMC分裂。与细胞Ni-P涂层(k = 0.97)相比,光滑Ni-P涂层表现出较低的界面能和显著降低的界面反应速率(k = 0.46),有效地抑制了IMC的生长、粗化和随后的脱离。相反,细胞内Ni-P突出的细胞形态和丰富的扩散途径促进了原子扩散加速,导致IMC成熟加速和严重的碎裂。力学剪切试验进一步证实,光滑的Ni-P /SAC305接头的平均抗剪强度(34.32 MPa)明显高于细胞接头的平均抗剪强度(20.24 MPa)。这些结果表明,界面能和扩散动力学之间的协同相互作用控制着IMC的散裂。建立热力学-动力学框架为研究Ni-P /钎料界面的界面稳定性提供了新的视角,并确定了Ni-P扩散屏障的表面形貌调整是减轻IMC脱落和提高焊点可靠性的有效策略。
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引用次数: 0
Mechanical and failure behavior of the viñales (L6) ordinary chondrite: linking microstructure to axial splitting fractures viñales (L6)普通球粒陨石的力学和破坏行为:微观结构与轴向劈裂断裂的联系
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-06 DOI: 10.1016/j.mtla.2026.102653
Mostafa M.A. Mohamed , Mohamed H. Hamza , Laurence A.J. Garvie , M.F. Rabbi , Desireé Cotto-Figueroa , Erik Asphaug , Aditi Chattopadhyay
The mechanical behavior and fracture evolution of the Viñales meteorite were investigated through combined microstructural characterization and quasi-static compression experiments. Elemental mapping and electron imaging reveal a material dominated by a heterogeneous distribution of silicate minerals, with embedded Fe–Ni metal and troilite grains, which, as a whole, is penetrated by pervasive shock-melt veins. Compression tests with digital image correlation show brittle stress–strain responses and highly localized deformation that evolve into complex fracture networks, producing both single and multiple axial splits. X-ray computed tomography shows that cracks preferentially propagate through the brittle phases, i.e., troilite and silicates, whereas the ductile Fe–Ni metal grains deflect or arrest their growth. These results highlight the strong influence of microstructural heterogeneity on fragmentation processes in meteorites. The findings provide new insights into fracture mechanisms in stony astromaterials, with implications for asteroid disruption, regolith formation, and predictive modeling of failure in meteoritic materials.
通过显微组织表征和准静态压缩实验相结合的方法研究了Viñales陨石的力学行为和断裂演化过程。元素映射和电子成像显示,该材料以硅酸盐矿物的非均质分布为主,嵌入铁镍金属和三苯胺颗粒,整体上被普遍存在的冲击熔体脉穿透。数字图像相关压缩测试显示,脆性应力-应变响应和高度局部化变形演变成复杂的裂缝网络,产生单轴和多轴劈裂。x射线计算机断层扫描显示,裂纹优先通过脆性相(即三亚石和硅酸盐)扩展,而延展性的铁镍金属晶粒则偏转或阻止裂纹的扩展。这些结果突出了微观结构非均质性对陨石破碎过程的强烈影响。这些发现为石质天体材料的断裂机制提供了新的见解,对小行星断裂、风化层形成和陨石材料断裂的预测建模具有重要意义。
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引用次数: 0
Double interface bonding mechanism of Cu/Sn/Cu sandwich structure by electromagnetic pulse welding 电磁脉冲焊接Cu/Sn/Cu夹层结构的双界面结合机理
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-02 DOI: 10.1016/j.mtla.2026.102649
Limeng Yin , Zilong Su , Hong Jiang , Yaoning Sun , Long Zhang , Yong Yin , Yuhua Chen , Wei Feng , Danni Song
Cu/Sn/Cu sandwich structure with asymmetric double interfaces was fabricated via electromagnetic pulse welding technology. The interface waveform formation is attributed to the coupling mechanism of fluid dynamics, material plastic instability, and energy dissipation. At the Cu flyer/Sn interface, localized melting induced by rapid local heating, followed by ultrafast cooling, facilitated efficient liquid-phase diffusion. This promoted the formation of a two-phase mixed intermetallic compound layer (Cu6Sn5 and Cu3Sn), confirming metallurgical bonding. Conversely, at the Cu substrate/Sn interface, energy dissipation constrains kinetic/thermal energy input and limits the diffusion to the solid-state regime, which is dominated by short-range diffusion at the grain boundary. Consequently, only steady-state Cu3Sn developed under high-pressure conditions.
采用电磁脉冲焊接技术制备了具有非对称双界面的Cu/Sn/Cu夹层结构。界面波形的形成归因于流体力学、材料塑性失稳和能量耗散的耦合机制。在Cu飞片/Sn界面处,快速局部加热诱发局部熔化,然后进行超快冷却,有利于液相扩散。这促进了两相混合金属间化合物层(Cu6Sn5和Cu3Sn)的形成,证实了冶金结合。相反,在Cu衬底/Sn界面处,能量耗散限制了动能/热能的输入,将扩散限制在固态状态,并以晶界处的短程扩散为主。因此,高压条件下只有稳态Cu3Sn形成。
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引用次数: 0
The incommensurate modulation of tetragonal tungsten bronze quantified by high resolution 4D STEM 用高分辨率4D STEM定量分析了四方钨青铜的不适应调制
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-02 DOI: 10.1016/j.mtla.2026.102651
Stephen D. Funni , Peter Ercius , Sebastian Calderon , Elizabeth C. Dickey
Many members of the tetragonal tungsten bronze (TTB) family of oxides display an incommensurate periodic lattice distortion, the nature of which has been the subject of some controversy. Here we present a study of this structural modulation in the relaxor ferroelectric Ba5SmSn3Nb7O30 (BSSN) by quantitative scanning transmission electron microscopy (STEM). We characterize the modulation in BSSN by employing a fast, pixelated direct electron detector to perform high resolution phase contrast STEM imaging of the crystalline lattice. By quantitatively analyzing the images, we visualize the atomic structural correlations present in the material on both the cation and anion sublattices. This analysis reveals the incommensurate structure to have an octahedral tilting pattern and cooperative A2 site cation displacements, analogous to an Ama2 commensurate cell. Finally, we show that the modulation is composed of a structural motif with a period of 3 x d11¯0 and modified by discommensurations, likely arise from frustrated octahedral tilting in the odd-valued periodicity.
四方钨青铜(TTB)氧化物家族的许多成员表现出不相称的周期性晶格畸变,其性质一直是一些争议的主题。本文用定量扫描透射电子显微镜(STEM)研究了弛豫铁电体Ba5SmSn3Nb7O30 (BSSN)的这种结构调制。我们通过采用快速、像素化的直接电子探测器对晶格进行高分辨率相对比STEM成像来表征BSSN中的调制。通过定量分析图像,我们可视化了材料中正离子和阴离子亚晶格上存在的原子结构相关性。这种分析揭示了不相称的结构具有八面体倾斜模式和协同A2位点阳离子位移,类似于Ama2相称细胞。最后,我们证明了调制是由一个周期为3 x d11¯0的结构基元组成的,并被可能由奇值周期中受挫的八面体倾斜引起的失调所修正。
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引用次数: 0
Inhibitory effect of Zr-doping on discontinuous precipitation in an age-hardenable Cu–Ti alloy zr掺杂对时效硬化Cu-Ti合金不连续析出的抑制作用
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-02 DOI: 10.1016/j.mtla.2026.102652
Kaichi Saito , Yuga Okamoto , Yuichiro Hayasaka
The development of high-performance Cu–Ti alloys like Cu–4 at.% Ti has been hindered because their discontinuous precipitation (DP) mechanism remains unclear. In this study, the isothermal aging behaviors of three Cu–Ti alloys, including two where Zr was partially substituted for Ti, were compared. The precipitation behavior characteristics of Zr-containing alloys were determined using advanced electron microscopy. At 450 °C, the age-hardening behaviors of the supersaturated solid solution alloys with or without Zr were initially similar, with peaks at ∼10 h. Thereafter, the Zr-containing alloys exhibited reduced age-softening behaviors. Unlike binary Cu–4Ti, ternary Cu–3.9Ti–0.1Zr exhibited no DP up to 100 h and retained high tensile strength and fracture elongation comparable to those at 10 h. Atomic-scale scanning transmission electron microscopy imaging combined with energy-dispersive X-ray spectroscopy analysis revealed that the ternary alloy had its grain boundaries decorated by the preferentially segregated Zr solutes, leading to an amorphous local atomic structure. The effects of Zr-doping on the microstructural evolution of Cu–Ti alloys were elucidated, and the local structural environment responsible for the enhanced mechanical performance was clarified.
Cu-4 at等高性能Cu-Ti合金的研制。由于它们的不连续析出(DP)机制尚不清楚,因此阻碍了% Ti的析出。在本研究中,比较了三种Cu-Ti合金的等温时效行为,其中包括两种Zr部分取代Ti的合金。采用先进的电子显微镜对含锆合金的析出行为特征进行了测定。在450°C时,含Zr或不含Zr的过饱和固溶体合金的时效硬化行为最初相似,在~ 10 h时达到峰值。此后,含Zr合金的时效软化行为减弱。与二元Cu-4Ti不同,三元Cu-3.9Ti-0.1Zr合金在100 h内没有DP,并保持了与10 h相当的高抗拉强度和断裂伸长率。原子尺度扫描透射电镜成像结合能量色散x射线能谱分析表明,三元合金的晶界被优先分离的Zr溶质装饰,导致局部原子结构非晶化。研究了zr掺杂对Cu-Ti合金微观组织演变的影响,阐明了Cu-Ti合金力学性能增强的局部组织环境。
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引用次数: 0
Alloy amalgamation via additive manufacturing for phase and deformation engineering in titanium alloys 钛合金相与变形工程用增材制造合金汞化
IF 2.9 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-01-02 DOI: 10.1016/j.mtla.2026.102650
Muhammad Akmal, Jenniffer Bustillos, Mahya Azizi, Atieh Moridi
Additive manufacturing (AM) can enable novel alloy design by merging multiple commercial alloys into a single build, a concept we term alloy amalgamation. Here, we demonstrate how directed energy deposition (DED) of Ti-5553 and Ti-6Al-4V in equal proportions produces a chemically and structurally heterogeneous microstructure comprising both arguably hard (α, α′) and ductile (metastable β, α″) phases, all derived from the high-temperature β phase. Regions associated with metastable β and α″ underwent transformation and twinning under stress, respectively, consequently showing enhanced strain hardening. Phase analysis of samples under tensile testing revealed martensite and nano-domain (O’ and O’’) formation in β regions, followed by twinning and slip in harder phases at higher stresses. These cooperative mechanisms yielded a synergistic strength–ductility balance, with ultimate tensile strength comparable to Ti-6Al-4V and elongation approaching Ti-5553. Such exclusive trait combinations arose from localized compositional gradients and multiphase stabilization enabled by AM
增材制造(AM)可以通过将多种商业合金合并到一个单一的构建中来实现新的合金设计,我们称之为合金合并的概念。在这里,我们展示了Ti-5553和Ti-6Al-4V的定向能沉积(DED)如何以相同的比例产生化学和结构上不均匀的微观结构,包括可论证的硬(α, α ')和韧性(亚稳β, α″)相,所有这些都来源于高温β相。与亚稳β和α″相关的区域在应力作用下分别发生相变和孪晶,从而表现出强化的应变硬化。拉伸测试样品的物相分析显示,β区形成马氏体和纳米畴(O '和O "),在高应力下,在较硬的相中形成孪晶和滑移。这些协同机制产生了协同的强度-延性平衡,其极限抗拉强度与Ti-6Al-4V相当,延伸率接近Ti-5553。这种排他性性状组合是由AM实现的局部成分梯度和多相稳定引起的
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引用次数: 0
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Materialia
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