Materialia最新文献

Generally, the fatigue strength of ultra-high strength steel (UHSS) and high strength steel (HSS) arc-welded joints are comparable regardless of base metal's strength. Still, the micro-needle peening (MNP) method can improve the fatigue strength to the level of those of base metals. To understand the mechanism of this improvement, this paper investigates the microstructure of UHSS (tensile stress grade of 980 MPa) arc-welded joints treated with MNP and compares it to HSS (tensile stress grade of 440 MPa) joints. We focus on the presence of nanotwins, which exhibited a minimum thickness of 4.7 nm, observed in the UHSS joints following the MNP treatment. Importantly, these nanotwins demonstrated remarkable stability even under cyclic loading conditions (nominal stress σ_n = 600 MPa, N = 3 × 10⁶ cycles). This indicates that the nanotwins contribute to the significant improvement in fatigue strength demonstrated by MNP. However, the nanotwins were not observed in the HSS joints, suggesting sufficient driving stress is necessary for their occurrence. The dislocation pileup stress at the grain boundary during twinning was estimated by the thickness of the twin, which was 8.1 GPa. This value is of the same order of magnitude as the 3.7 GPa estimated by the Hall-Petch coefficient for ferritic steel. The lower levels of C, Si, and Mn can contribute to the lower pileup stress, resulting in absence of the nanotwins in the 440 MPa joint. Overall, this study provides insights into the microstructural changes induced by MNP treatment and their impact on the fatigue strength.

This study reports experimental measurements of spacing selection of confined dendrite growth in chill-cast stainless steel under transient cooling conditions. This phenomenon is also explored using phase-field simulations under non-steady state cooling conditions. Two phase-field models are employed, a ternary phase-field (PF) model where Ni and Cr are explicitly simulated, and a pseudobinary model which acts as a special case. Simulations reveal a strong finite-size dependence in the primary arm spacing (PAS) of cells and dendrites. This behavior is also observed experimentally within individual grains, where dendritic fronts evolve within parent grains that impose constraints on the solidification front. Quantifying PAS by a characteristic length ${\lambda }_1$, this metric is observed to exhibit a stick–slip behavior as the front advances, which corresponds to times in the solidification of slow (or no) change in ${\lambda }_1$ followed by a rapid increase in ${\lambda }_1$ caused by a succession of cell elimination events. The statistics of cell extinction are also analyzed, finding a correlation in the statistical time between extinction events and system size. Specifically, simulations reveal that the length of time of such PAS plateaus is stochastic, exhibiting a mean time that decays approximately exponentially with system size. As system size increases, this effect diminishes and a more monotonic relation between ${\lambda }_1$ vs. front speed is observed, consistent with classic geometric theories.

A systematic parametric study was conducted on alternating current (AC) electric field-assisted freeze-casting to enable a comprehensive understanding of tuning freeze-cast microstructure and compressive strength and provide insights into the role of AC field. A novel finding was that the AC field increased the viscosity of aqueous ceramic suspensions, where the viscosity increase was dependent on the ceramic loading of suspensions, dispersant concentration, and field duration. Viscosity increased with field duration for a fixed solid loading and dispersant concentration. It was suggested that AC field-induced dielectrophoretic (DEP) forces decreased interparticle distances and increased interparticle interactions in ceramic suspensions, hence viscosity. It was revealed that the increase in viscosity of ceramic suspensions due to the AC field could be reversed. It was demonstrated that simple magnetic stirring of the suspensions previously subjected to an AC field (which increased viscosity) reduced viscosity to the level of the as-prepared suspensions. For materials fabrication, an AC electric field was applied to aqueous ceramic suspensions for the desired duration, then turned OFF, followed by freeze-casting, which remarkably influenced freeze-cast sintered microstructure. The impact of the field on microstructure increased with solid loading, dispersant concentration, and field duration, and microstructure changes were associated with viscosity of suspensions prior to freeze-casting. With increasing viscosity, freeze-cast microstructure became increasingly dendritic, i.e., bridge density increased. A positive correlation was observed between bridge density and compressive strength for all the materials. Depending on the solid loading, dispersant concentration, and field duration, about 5- to 8-fold increase in strength was achieved.

The possibility to realize Additively Manufactured functionally graded lattice structure based on Voronoi tessellation enormously increases the possibility in tailoring the stiffness, mechanical properties and energy absorption capacity of the samples. The work presents the design and mechanical characterization of functionally thickness graded Voronoi lattice structures in comparison with constant thickness lattice structures for the evaluation of mechanical performance and energy absorption capacity. Firstly, the design and laser power bed fusion process are detailed. The dimensional deviation between designed models and Ti6Al4V specimens is quantified to assess the samples’ quality. Their mechanical performance is analyzed by quasi-static compression experimental tests, supported by numerical analysis for the evaluation of local stress distributions and deformation modes. The average dimensional deviation between CAD models and fabricated samples is 0.09 mm, likeminded with the literature optimum. The structures exhibit Young Modulus values ranging between 10 MPa and 21 MPa, compatible with biomedical applications. The compressive force for thickness graded structures tends to increase up to densification, while uniform thickness structures present an almost constant value of force in the platform stage. Additionally, the energy storage changes according to the presence of thickness gradient: the larger the thickness gradient, the larger the energy absorption capacity.

This study evaluates the compressive properties of stereolithography (SLA) fabricated open-cell lattices, specifically triply periodic minimal surface (TPMS) gyroid and stochastic structures, for artificial bone applications. Two resins, Standard White and BioMed Amber, were tested across four relative densities (0.2, 0.3, 0.4, 0.5). Mechanical characterization of horse tuber coxae trabecular bone used as a biological comparator showed an average elastic modulus of 0.05 GPa and a yield strength of 3.369 MPa. Gyroid structures exhibited higher elastic modulus and yield strengths, with BioMed Amber gyroid at a density of 0.5, achieving an elastic modulus of 0.623 GPa and yield strength of 14.149 MPa. Stochastic structures showed lower and more variable mechanical properties. The highest yield strength for stochastic structures was observed in BioMed Amber at a density of 0.5 (14.199 MPa). Comparative analysis indicated that high-performing synthetic structures approach the lower bounds of natural bone properties. Using a field-driven design approach, variable relative density structures were developed to emulate the mechanical properties of natural bone. SEM analysis provided insights into failure mechanisms, highlighting the impact of relative density on structural integrity and material ductility. This research supports the development of 3D-printed bone-like structures as viable substitutes for cadaveric specimens in preclinical tests, with implications for material science and orthopedic applications.

In powder-based additive manufacturing (AM), the quality of the feedstock material is critical for obtaining enhanced mechanical properties. Recently, the application of coated powders during directed energy deposition (DED) has been prompted by the goal of fabricating composite and functional materials in-situ. The complex temperature and momentum fields established during DED render direct experimental characterization of coated powder behavior challenging. To address this challenge, this study reports on the thermal behavior of coated powders during interactions with the molten pool by constructing three-dimensional heat transfer and phase distribution models using the finite elements method (FEM). Transient temperature and phase distributions were calculated for coated and uncoated stainless steel 316L and ZnAl powders under various particle size, coating thickness, molten pool temperature, and coating material conditions. Particle residence time values were extracted from the calculations, defined as time spent by the particle before a phase change. The results show large variations in particle residence time (85 μs to 2670 μs for stainless steel 316L particles, and 48 μs to infinity for ZnAl particles) as a function of the variables considered, especially the thermal diffusivity of the coating materials, thereby highlighting the potential value of coatings as an additional design parameter in DED. Significant increases in particle residence time for both stainless steel 316L and ZnAl particles were found when contact angle increases from 0° (submergence regime) to 180° (floating regime).

Laser powder-bed fusion (LPBF) processed Nb-based alloy C103 (Nb-10Hf-1Ti wt.%) develops a complex, hierarchical microstructure comprising a fine-scale solidification cell structure, overlaid with a dense dislocation-network outlining the cell boundaries, within the primary grains. Additionally, sub-grain boundaries and a fine-scale dispersion of nano-sized hafnium oxide precipitates, possibly forming during solidification, decorate the solidification cell boundaries as well as exist within the cells. This complex hierarchical microstructure results in impressive tensile mechanical properties. Post-build stress-relieving annealing and hot isostatic pressing (HIP) largely annihilates the solidification cell structure and associated dislocation network, lowering the strength but with substantial recovery of tensile ductility. Nevertheless, the resulting microstructure offers higher strengths as compared to their wrought counterparts.

The properties of materials in irradiation environments are significantly influenced by hydrogen and helium. However, the effects of gas-dose ratio on the evolution of defects, which are crucial for material application assessment in various nuclear reactors and for understanding fundamental irradiation mechanisms, remain unclear. In this paper, defect evolution within pure iron was investigated in-situ through simultaneous triple-beam irradiation at 723 K using 400 keV Fe⁺, 50 keV He⁺ and 50 keV H₂⁺. Four different gas-dose ratios were used: 10 appm He/dpa & 45 appm H/dpa, 10 appm He/dpa & 100 appm H/dpa, 100 appm He/dpa & 100 appm H/dpa, and 45 appm He/dpa & 10 appm H/dpa. It was observed that the gas-dose ratio significantly influenced the evolution of defects, including the size and density of dislocation loops and bubbles. It was found that an increased hydrogen-dose ratio, when paired with a constant helium-dose ratio, resulted in smaller loop sizes, but increased the density of loops and bubbles. Conversely, maintaining a constant hydrogen dose ratio while increasing the helium dose ratio proved advantageous for raising the density of loops and bubbles, and for reducing loop size. Additionally, an increase in both hydrogen and helium-dose ratios was associated with heightened swelling due to bubble formation. Moreover, hydrogen was found to have a less impact on loop nucleation compared to helium, and helium exhibited a more pronounced inhibitory effect on loop migration than hydrogen.

Translucent persistent luminescence glass matrix composites (PeL-GMCs) were successfully obtained for the first time using a pressureless viscous sintering method with silicate glass as the host material. Initially, persistent luminescence microparticles (PeL-MPs) of SrAl₂O₄: Eu²⁺; Dy³⁺ were prepared by microwave-assisted synthesis under a reducing atmosphere. To obtain persistent luminescent glass matrix composites, 1 wt. % of these particles were mixed with soda-lime-silicate glass beads and pressed into pellets. Subsequently, the disk-shaped samples were heat-treated through pressureless viscous sintering. Despite some material porosity, the PeL-GMCs exhibited translucency and prolonged persistent luminescence $\left(\sim 12min\right)$. Additionally, we noted excellent compatibility between the PeL-MPs and the glass host, since no chemical interaction was found, as verified by optical microscopy, energy dispersive X-ray (EDX) mapping analysis and cathodoluminescence (CL) in SEM. Furthermore, the afterglow intensity of the particles was maintained after the preparation of materials.