High-strength low-alloy (HSLA) steels have emerged as a candidate material in engineering applications, attributed to their balanced strength, good plasticity, and favorable weldability. However, stabilizing film-like reverse austenite (RA) at room temperature is difficult due to low alloy content of HSLA steels, which becomes a challenge to prevent the concurrent achievement of high elongation and a low yield-to-tensile ratio. In this study, a martensite-based microstructure featuring stable film-like RA and uniformly distributed Cu-rich nanoprecipitates is successfully produced in a low-alloy steel through a process involving quenching, cold rolling with 2% deformation, lamellarization, and tempering. The results reveal that 2% deformation induces dislocations, which effectively control fresh martensite (FM) with higher length-to-diameter (L/D) ratio and an initial Ni enrichment of 4.67%. Additionally, the partitioning of Ni elements during tempering creates conditions for the precipitation of uniform film-like RA. This stabilized film-like RA provides significant work-hardening capacity which enables the simultaneous achievement of high elongation (26.7%) and a low yield-to-tensile ratio (0.88) while maintaining a high yield strength of 922 MPa. This study introduces a novel strategy for developing high-performance HSLA steels, offering an effective paradigm to address the long-standing challenge of concurrently achieving high elongation and a low yield-to-tensile ratio, which are typically conflicting properties in these materials.
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