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Statistical physics modelling of adsorption isotherms of water vapour on shale: Stereographic, energetic and thermodynamic investigations 水蒸气在页岩上吸附等温线的统计物理建模:立体结构、能量和热力学研究
IF 1.4 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2024-03-21 DOI: 10.1002/apj.3062
Shuo Duan, Shiyu Shen, Guodong Li, Xiangyang Ling, Pengfei Shen

Understanding the mechanisms of shale–water interaction by water vapour adsorption is crucial for predicting shale gas productivity. In this study, equilibrium adsorption data of water vapour on four different shales of the Sichuan Basin at three temperatures (298, 308, and 318 K) were measured using static gravity techniques. The water vapour adsorption isotherms were simulated by three statistical physics models. Steric parameters, including the number of water vapour molecules adsorbed per site (n), monolayer adsorption amount (q0), and adsorption energy (ΔEa), and thermodynamic parameters such as configuration entropy (Sa), internal energy (Eint), and free energy (Ga) derived from the selected model were used to explain the adsorption mechanism. The model analyses suggest that the adsorbed water vapour molecules are attached to the shale surface in a multi-anchorage manner. The adsorption of the first layer shows a Type I characteristics, while the adsorption of the subsequent layer is of Type III. The calculated adsorption energies indicate that the physical adsorption takes place on the water vapour molecules on the shale, and the main interaction forces are hydrophilic bonding forces and van der Waals forces. Negative Eint and Ga values indicate that the spontaneous properties are for water vapour adsorption and that the system requires the release of energy to capture the water vapour molecules.

了解水蒸气吸附作用下页岩与水的相互作用机制对于预测页岩气产量至关重要。本研究利用静重力技术测量了四川盆地四种不同页岩在三种温度(298、308 和 318 K)下的水蒸气平衡吸附数据。通过三种统计物理模型模拟了水蒸气吸附等温线。利用所选模型得出的立体参数,包括每个位点吸附的水蒸气分子数(n)、单层吸附量(q0)和吸附能(ΔEa),以及热力学参数,如构型熵(Sa)、内能(Eint)和自由能(Ga),来解释吸附机理。模型分析表明,被吸附的水蒸气分子以多锚定方式附着在页岩表面。第一层的吸附表现出 I 型特征,而随后一层的吸附则表现出 III 型特征。计算得出的吸附能表明,页岩上的水蒸气分子发生了物理吸附,主要的相互作用力是亲水键力和范德华力。负 Eint 值和 Ga 值表明,自发特性是用于水蒸气吸附,系统需要释放能量来捕获水蒸气分子。
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引用次数: 0
Effects of air inlet and outlet on thermal management of electric vehicle battery pack equipped with fins 进气口和出气口对装有散热片的电动汽车电池组热管理的影响
IF 1.8 4区 工程技术 Pub Date : 2024-03-20 DOI: 10.1002/apj.3061
Jie Yu, Yunsen Zhang, Cong Qi, Lin Liang

To solve the high heat dissipation problem of lithium ion battery, the air-cooled heat dissipation with fins is adopted for the thermal management. Heat dissipation characteristics of two types of air inlets and outlets (single air inlet and outlet, and double air inlet and outlet) and two types of surfaces (smooth and fin structure) were simulated and compared. When the air inlet and outlet are single inlet and single outlet, compared with smooth battery packs, finned construction packs can increase the Nusselt number by 24.9%. When the air inlet and outlet are double inlet and double outlet, compared with smooth battery packs, finned construction packs can increase the Nusselt number by 13.3%. The double-air inlet and outlet battery pack can significantly reduce the average temperature of the battery pack compared with the single-air inlet and outlet battery pack. Compared with the single-inlet and single-outlet solar smooth battery pack, it can increase the Nu by 131.6%, and the comprehensive performance index can reach 1.66.

为解决锂离子电池的高散热问题,热管理采用了带鳍片的风冷散热方式。模拟并比较了两种进气口和出气口(单进气口和单出气口、双进气口和双出气口)以及两种表面(光滑表面和鳍片结构)的散热特性。当进气口和出气口均为单进气口和单出气口时,与光滑电池组相比,鳍状结构电池组的努塞尔特数提高了 24.9%。当进气口和出气口为双进气口和双出气口时,与光滑电池组相比,翅片结构电池组的努塞尔特数可增加 13.3%。与单进单出电池组相比,双进双出电池组能显著降低电池组的平均温度。与单进单出的太阳能光滑电池组相比,它能使努提高 131.6%,综合性能指数达到 1.66。
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引用次数: 0
K2CO3 on porous supports for moisture-swing CO2 capture from ambient air 多孔支撑物上的 K2CO3 从环境空气中捕获湿摆式二氧化碳
IF 1.8 4区 工程技术 Pub Date : 2024-03-18 DOI: 10.1002/apj.3058
Shiqiang Zheng, Xinyue Cheng, Wenjia Zhou, Tong Wang, Liangliang Zhu, Hang Xiao, Xi Chen

Direct air capture (DAC) of CO2 is an important technology to mitigate mobile carbon emissions, reduce atmospheric CO2 concentration, and cope with climate change. Moisture-swing adsorption is regarded as one of the most promising technologies in DAC due to its low energy consumption and ease of operation. In this work, a cheap and easily available moisture-swing adsorbent of potassium carbonate loaded on porous supports (i.e., activated carbon, magnesium oxide, and zeolite) was prepared for CO2 capture from ambient air. The composite adsorbent of potassium carbonate on activated carbon showed the best performance with a DAC capacity of 0.562 mmol/g at 25°C and 5% relative humidity. The effects of temperature, relative humidity, and CO2 concentration on the adsorption performance were investigated systematically, as well as the cyclic DAC performance. In 50 adsorption–desorption cycles, the adsorption capacity of the composite adsorbent decreased by ~40% due to potassium carbonate leaching loss during water evaporation but can be fully recovered simply by re-impregnating with potassium carbonate again.

二氧化碳直接空气捕集(DAC)是减少移动碳排放、降低大气二氧化碳浓度和应对气候变化的一项重要技术。由于能耗低、操作简便,水汽摆动吸附被认为是最有前途的 DAC 技术之一。在这项工作中,制备了一种廉价且易于获得的碳酸钾湿摆吸附剂,将其负载在多孔支撑物(即活性炭、氧化镁和沸石)上,用于从环境空气中捕获二氧化碳。活性炭上的碳酸钾复合吸附剂性能最佳,在 25°C 和 5% 相对湿度条件下的 DAC 容量为 0.562 mmol/g。系统研究了温度、相对湿度和二氧化碳浓度对吸附性能的影响,以及循环 DAC 性能。在 50 次吸附-解吸循环中,复合吸附剂的吸附容量因水分蒸发过程中碳酸钾的浸出损失而下降了约 40%,但只需再次浸渍碳酸钾即可完全恢复。
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引用次数: 0
Kinetics of microwave carbothermal reduction of Sb2O3: Isothermal and non-isothermal microwave thermogravimetric analysis 微波碳热还原 Sb2O3 的动力学:等温和非等温微波热重分析
IF 1.8 4区 工程技术 Pub Date : 2024-03-12 DOI: 10.1002/apj.3046
Qinsheng Yang, Chenhui Liu, Xiongjin Zhu, Chandrasekhar Srinivasakannan, Yingwei Li, Ying Dai

Kinetics of antimony production via carbothermal reduction of Sb2O3–carbon powder–NaCl mixture using microwave and conventional heating was investigated to identify the dominant controlling mechanism. Results of conventional heating revealed the temperature range of conventional carbothermal reduction reaction is 500°C to 800°C, with the average activation energy of each stage being 81.97 kJ/mol (α = 0.1–0.5), 65.17 kJ/mol (α = 0.5–0.75), and 69.86 kJ/mol (α = 0.75–1.0), respectively. In the microwave field, the carbothermal reduction reaction of raw materials can be completed at 600°C to obtain antimony, and the weight loss data of the carbothermal reduction process were recorded for the first time. The above results show that the microwave field enhanced the interfacial chemical effect, accelerated the interfacial diffusion from the metal phase to the oxide phase, and reduced the activation energy of the carbon thermal reduction process to 6.85 kJ/mol. The growth index of antimony grain growth process is estimated to be 4.33, controlled by the surface diffusion. These data provide a reliable theoretical basis for studying the reduction reactions of minerals in microwave fields.

研究了微波加热和常规加热通过碳热还原 Sb2O3-碳粉-NaCl 混合物生产锑的动力学,以确定主要的控制机制。常规加热的结果显示,常规碳热还原反应的温度范围为 500°C 至 800°C,各阶段的平均活化能分别为 81.97 kJ/mol(α = 0.1-0.5)、65.17 kJ/mol(α = 0.5-0.75)和 69.86 kJ/mol(α = 0.75-1.0)。在微波场中,原料的碳热还原反应可在 600°C 下完成,从而得到锑,并首次记录了碳热还原过程的失重数据。上述结果表明,微波场增强了界面化学效应,加速了金属相向氧化物相的界面扩散,使碳热还原过程的活化能降低到 6.85 kJ/mol。在表面扩散的控制下,锑晶粒生长过程的生长指数估计为 4.33。这些数据为研究矿物在微波场中的还原反应提供了可靠的理论依据。
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引用次数: 0
Microencapsulation of pyriproxyfen using the particles from gas-saturated solutions process as a controlled-release system 利用气体饱和溶液颗粒工艺将吡丙醚微胶囊化为控释系统
IF 1.8 4区 工程技术 Pub Date : 2024-03-10 DOI: 10.1002/apj.3043
Tanjina Sharmin, Hiroyuki Tashiro, Hiroki Sakai, Kouichiro Shibata, Konoka Ema, Keiichi Irie, Tomomitsu Satho, Kenji Mishima

The purpose of this investigation was to determine whether pyriproxyfen (PPF), a synthetic juvenile hormone analog (JHA), could be encapsulated in supercritical carbon dioxide (scCO2) using the process particles from the gas-saturated solutions (PGSS) for a controlled-release system. The PGSS process represents a promising two-step production system especially suited for the encapsulation and controlled-release system (CRS). In contrast to traditional encapsulation methods that often involve the use of harsh organic solvents or high temperatures, the PGSS process offers a gentler approach employing scCO2 as an alternative. The solubility of scCO2 in polymer (poly-ϵ-caprolactone [PCL]) allowed for the formation of PPF microparticles, and the particle size distribution could be controlled by adjustment of operating pressure and temperature. The obtained particles had a mean particle size of 73.6 ± 2 μm and encapsulation efficiency of 78.8 ± 9% at 60°C and 10 MPa. Furthermore, the in vitro dissolution profiles of PPF–PCL particles showed a low-level release pattern (42.5 ± 5 ppb/d) in water, followed by zero-order kinetics indicating a high-performance CRS. Finally, the in vivo bioassay using microparticles treated water exhibited 95%–100% emergence inhibition of mosquitoes, suggesting the effectiveness of PPF–PCL particles as a mosquito control agent.

这项研究的目的是确定是否可以利用气体饱和溶液工艺颗粒(PGSS)将吡丙醚(PPF)这种合成的幼年激素类似物(JHA)封装在超临界二氧化碳(scCO2)中,用于控释系统。PGSS 工艺是一种前景广阔的两步生产系统,特别适用于封装和控释系统(CRS)。传统的封装方法通常需要使用刺激性有机溶剂或高温,相比之下,PGSS 工艺提供了一种使用 scCO2 作为替代品的温和方法。利用 scCO2 在聚合物(聚己内酯 [PCL])中的溶解性,可形成 PPF 微颗粒,并可通过调节操作压力和温度来控制粒度分布。在 60°C 和 10 MPa 条件下,获得的微粒平均粒径为 73.6 ± 2 μm,封装效率为 78.8 ± 9%。此外,PPF-PCL 颗粒的体外溶解曲线显示出在水中的低水平释放模式(42.5 ± 5 ppb/d),随后的零阶动力学表明这是一种高性能的 CRS。最后,使用微粒处理过的水进行的体内生物测定显示,蚊子出现抑制率为 95%-100%,这表明 PPF-PCL 微粒作为灭蚊剂是有效的。
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引用次数: 0
Motion and interaction of in-line bubbles in quiescent non-aqueous solutions of hydrocarbon resin 碳氢化合物树脂静止非水溶液中在线气泡的运动和相互作用
IF 1.8 4区 工程技术 Pub Date : 2024-03-07 DOI: 10.1002/apj.3056
Li Mei, Denghan Luo, Zhongyao Zhang, Xiaopeng Chen, Lifang Huang, Jiezhen Liang, Xiaojie Wei, Bei Liu, Linlin Wang

Hydrocarbon resin (HR) is an essential fine chemical. The preparation and application process of HR involves lots of gas–liquid heterogeneous reactions, and the bubbly flow behavior influences them significantly. Using high-speed photography and digital image processing techniques, the motion and interaction of in-line bubbles in non-aqueous solutions of HR are examined in this article. The results show a critical gas flow rate that can change the bubbling regime. It can be observed that viscosity features prominently in changing the shape of bubbles and their motion. As the viscosity increases, the bubbles are more prone to coalescence, and the bubble coalescence process gradually changes from connected slip-rising coalescence to connected-rising coalescence. The viscosity transition region between non-coalescent and coalescent systems in non-aqueous solutions of HR occurs at 3.6–9.2 mPa·s. Further, a force analysis shows that in paired bubbles, the leading bubble can be viewed as an individual bubble unaffected by trailing bubble before the two bubbles collide, but in the wake of the leading bubble, the drag force on the trailing bubble decreases and the added mass force increases.

碳氢化合物树脂(HR)是一种重要的精细化学品。碳氢化合物树脂的制备和应用过程涉及大量气液异相反应,气泡流动行为对其影响很大。本文利用高速摄影和数字图像处理技术,对 HR 非水溶液中在线气泡的运动和相互作用进行了研究。结果表明,一个临界气体流速可以改变气泡状态。可以看出,粘度在改变气泡形状及其运动方面具有显著作用。随着粘度的增加,气泡更容易凝聚,气泡凝聚过程逐渐从连接滑动上升凝聚转变为连接上升凝聚。在 HR 的非水溶液中,非凝聚系统和凝聚系统之间的粘度过渡区域出现在 3.6-9.2 mPa-s。此外,受力分析表明,在成对气泡中,在两个气泡碰撞之前,前导气泡可被视为不受后导气泡影响的独立气泡,但在前导气泡之后,后导气泡受到的阻力减小,附加质量力增大。
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引用次数: 0
Flow stirred by open turbine: A modal analysis of multiscale flow characteristics 开放式涡轮搅拌流:多尺度流动特性的模态分析
IF 1.8 4区 工程技术 Pub Date : 2024-03-04 DOI: 10.1002/apj.3055
Jie Jin, Shaoyang Bu, Ying Fan, Jianjun Han, Kuangdi Yin, Wenyi Chen

The turbulence observed in the stirred tank is a result of the superposition of flows at different scales, each exerting various influences on the operational processes. To understand the flow characteristics associated with stirring, this paper undertakes particle image velocimetry (PIV) experimental research on an unbaffled tank stirred by an open turbine featuring four distinct blade deflection angles. The flow field in the unbaffled tank manifests as a double-circulation flow pattern; however, it is worth noting that the blade deflection angle exerts a significant impact on the stirring process. Specifically, when the blade deflection angle reached 90°, the flow discharge aligned closely with the radial direction, accompanied by pronounced fluctuations in the high-velocity region. The Lagrangian coherent structures (LCS) formed were subsequently extracted and subjected to finite-time Lyapunov exponent (FTLE) analysis. Notably, a more regular wake pattern emerged in proximity to the blade tip, while a larger scale flow structure persisted along the flow direction. To systematically analyze the flow field stirred by the open turbine, modal analysis was employed. By reconstructing the flow field based on the principle of 50% energy content, the decomposition of flows at different scales was achieved. The turbulent kinetic energy (TKE) generated by the various scale flows was subsequently calculated, revealing that the high TKE values primarily originate from the large-scale flow structure. Conversely, the TKE generated by the small-scale flow exhibits a uniform distribution across different regions. Notably, in regions characterized by higher velocities, the peak TKE associated with the small-scale flow also manifests; however, it is significantly smaller in magnitude compared to that generated by the original flow or the large-scale flow.

在搅拌槽中观察到的湍流是不同尺度流动叠加的结果,每种流动都对运行过程产生不同的影响。为了解与搅拌相关的流动特性,本文对由具有四个不同叶片偏转角的开放式涡轮机搅拌的无褶皱水槽进行了粒子图像测速(PIV)实验研究。无褶皱水槽中的流场表现为双循环流动模式;但值得注意的是,叶片偏转角对搅拌过程有重大影响。具体来说,当叶片偏转角达到 90° 时,流体排出与径向方向紧密一致,并在高速区域伴有明显的波动。随后,对形成的拉格朗日相干结构(LCS)进行了提取和有限时间李亚普诺夫指数(FTLE)分析。值得注意的是,在叶片尖端附近出现了更规则的尾流模式,而沿流动方向则持续存在更大尺度的流动结构。为了系统分析开式涡轮机搅动的流场,我们采用了模态分析方法。根据能量含量为 50%的原理重建流场,实现了对不同尺度流动的分解。随后计算了不同尺度流动产生的湍流动能(TKE),结果显示高 TKE 值主要来源于大尺度流动结构。相反,小尺度流产生的 TKE 在不同区域呈现均匀分布。值得注意的是,在流速较高的区域,也会出现与小尺度流相关的 TKE 峰值,但与原始流或大尺度流产生的 TKE 相比,峰值要小得多。
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引用次数: 0
Promoted catalytic performance of sugarcane bagasse ash supported by γ-alumina as efficient, stable, and ecofriendly catalyst for dehydration of methanol to dimethyl ether 以γ-氧化铝为载体的甘蔗渣灰作为高效、稳定和生态友好型催化剂,促进甲醇脱水制二甲醚的催化性能
IF 1.8 4区 工程技术 Pub Date : 2024-03-03 DOI: 10.1002/apj.3053
Abd El-Aziz A. Said, Mohamed N. Goda, Mohamed M. M. Abd El-Wahab, Nadia O. El-Gamal, Mohamed Abd El-Aal

The aim of this study was to use different proportions (1% to 20% by weight) of γ-alumina to modify sugarcane bagasse ash (SCBA) for the production of dimethyl ether (DME) through the dehydration of methyl alcohol. A simple precipitation method was utilized to fabricate (1–20 wt.%) Al2O3/SCBA catalysts. X-ray fluorescence, X-ray diffraction, Fourier-transform infrared spectroscopy, transmission electron microscopy, and N2 sorption were used to explore the structural, spectroscopic, morphological, and textural features. The XRD pattern of Al2O3/SCBA catalysts showed a new peak that corresponded to the formation of γ-Al2O3. In addition, the average crystallite sizes of pure SCBA and 10% and 20%Al2O3/SCBA catalysts were calculated and found to be 20.1, 21.6, and 22.6 nm, respectively. To evaluate the acidity of these catalysts, the dehydration of isopropyl alcohol and the chemisorption of basic probe molecules were employed. The acidity test results displayed that these catalysts have weak to moderate acidic sites. The 10% Al2O3/SCBA catalyst calcined at 400°C showed high efficiency for the conversion of methyl alcohol to DME, attaining 89% conversion with 100% selectivity. This observation can be attributed to the even distribution of active sites and the acid–base equilibrium on the surface. Moreover, its catalytic activity and selectivity remain unchanged over a continuous 2-week operation without coke formation, demonstrating its extremely high stability. A strong correlation was observed between the catalytic activity and both the surface area and acidity of the catalysts.

本研究旨在使用不同比例(1% 至 20%(重量百分比))的γ-氧化铝改性甘蔗渣灰(SCBA),通过甲醇脱水生产二甲醚(DME)。利用一种简单的沉淀法制造了(1-20 wt.%)Al2O3/SCBA 催化剂。采用 X 射线荧光、X 射线衍射、傅立叶变换红外光谱、透射电子显微镜和 N2 吸附等方法研究了催化剂的结构、光谱、形态和质构特征。Al2O3/SCBA 催化剂的 XRD 图谱显示了一个新的峰值,该峰值与 γ-Al2O3 的形成相对应。此外,还计算了纯 SCBA 以及 10% 和 20%Al2O3/SCBA 催化剂的平均结晶尺寸,发现它们分别为 20.1、21.6 和 22.6 nm。为了评估这些催化剂的酸性,采用了异丙醇脱水和碱性探针分子化学吸附的方法。酸性测试结果表明,这些催化剂具有弱到中等酸性位点。在 400°C 煅烧的 10% Al2O3/SCBA 催化剂在将甲醇转化为二甲醚的过程中表现出较高的效率,转化率达到 89%,选择性为 100%。这一现象可归因于活性位点的均匀分布和表面的酸碱平衡。此外,该催化剂在连续运行两周后,其催化活性和选择性保持不变,且没有焦炭形成,这表明该催化剂具有极高的稳定性。据观察,催化活性与催化剂的表面积和酸度之间存在很强的相关性。
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引用次数: 0
Preparation of hollow carbon nanospheres from oxidation of spent tyre oil-derived carbon black in air 在空气中氧化废轮胎油衍生炭黑制备空心纳米炭球
IF 1.8 4区 工程技术 Pub Date : 2024-03-03 DOI: 10.1002/apj.3054
Chiemeka Onyeka Okoye, Zhezi Zhang, Dongke Zhang

Hollow carbon nanospheres (HCNS) were prepared from carbon black (CB) derived from spent tyre pyrolysis oil. The pristine CB produced by partial oxidation of the pyrolysis oil in a drop tube furnace was subsequently oxidised in air in a fixed bed reactor to yield HCNS. The effect of oxidation temperature (300 to 700°C) and time (1 to 8 h) on the burn-off (Bt) of the sample over the duration (t) of oxidation and average reaction rate (Rt) was assessed. The BET surface area and pore volume and the nanostructure of the HCNS samples obtained were characterised using N2 adsorption–desorption and high-resolution transmission electron microscope (HRTEM) techniques, respectively. Higher temperature and longer oxidation time led to higher Bt. As Bt increased, the BET surface area and pore volume initially increased linearly due to the removal of the amorphous core and then decreased because of the collapse of the shell of the carbon nanostructure. At Bt of ~56%, the maximum BET surface area and pore volume of the HCNS were 383.2 m2 g−1 and 0.39 cm3 g−1, respectively, compared to ~19.5 m2 g−1 and 0.033 cm3 g−1 of the pristine CB. The HRTEM images indicate that the change in BET surface area corresponds to the formation of the HCNS, as the core of the CB particle was preferentially consumed to create a hollow structure. The formation of HCNS follows an internal oxidation model, which is characterised by rapid core consumption and relatively slow shell consumption.

利用从废轮胎热解油中提取的炭黑(CB)制备了中空碳纳米球(HCNS)。在滴管炉中对热解油进行部分氧化后得到原始炭黑,随后在固定床反应器中进行空气氧化,得到 HCNS。评估了氧化温度(300 至 700°C)和时间(1 至 8 小时)对样品在氧化持续时间(t)内的烧失量(Bt)和平均反应速率(Rt)的影响。利用二氧化氮吸附-解吸和高分辨率透射电子显微镜(HRTEM)技术分别表征了 HCNS 样品的 BET 表面积、孔体积和纳米结构。温度越高、氧化时间越长,Bt 越高。随着 Bt 的增加,BET 表面积和孔体积最初由于无定形核心的去除而呈线性增加,然后由于碳纳米结构外壳的坍塌而减少。在 Bt 约为 56% 时,HCNS 的最大 BET 表面积和孔隙体积分别为 383.2 m2 g-1 和 0.39 cm3 g-1,而原始 CB 的 BET 表面积和孔隙体积分别为约 19.5 m2 g-1 和 0.033 cm3 g-1。HRTEM 图像表明,BET 表面积的变化与 HCNS 的形成相对应,因为 CB 粒子的核心被优先消耗,形成了中空结构。HCNS 的形成遵循内部氧化模型,其特点是核心消耗快,外壳消耗相对较慢。
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引用次数: 0
Three-dimensional simulation of dripping and jetting phenomenon in a flow-focusing geometry 流动聚焦几何体中滴落和喷射现象的三维模拟
IF 1.8 4区 工程技术 Pub Date : 2024-02-27 DOI: 10.1002/apj.3051
Saikat Biswas, Partho S. G. Pattader, Tapas K. Mandal

3D simulations have been achieved on a flow-focusing geometry employing the VOF method to study the consequence of viscosity, surface tension, wettability, and geometry on drop generation for the dripping regime. Here the dispersed phase is the PDMS oil (polydimethylsiloxane), and the continuous phase is the water. Simulations were performed at different oil-to-water viscosity ratios μoμw of 3, 12, 27, and 50. The interfacial tension between PDMS oil and water is 0.0118 N/m. It has been abridged to 0.008 N/m, 0.005 N/m, and 0.002 N/m, and simulations were performed. The walls of the microchannel are considered to be PMMA surfaces. The contact angle of an oil droplet on the PMMA surface in the presence of water is 140°. The effect of wettability was shown at various contact angles (angle created by water droplet on the PMMA surface in the presence of oil) of 0°, 40°, 90°, 135° and 180°. The frequency of droplet generation (1/s), non-dimensional droplet length (L/Wc), droplet volume (nl), and droplet velocity (m/s) have been calculated for each of the cases. A flow pattern map has been industrialized classifying the dripping and jetting regimes. A comparison between normal geometry and two constricted geometries (having different orifice lengths) based on the frequency of droplet, non-dimensional drop length, drop volume, and drop velocity has been made for both dripping and jetting regimes. Prediction of simulated non-dimensional droplet length has also been made using dimensional analysis.

我们采用 VOF 方法在流动聚焦几何体上进行了三维模拟,以研究粘度、表面张力、润湿性和几何体对滴流状态下液滴生成的影响。这里的分散相是 PDMS 油(聚二甲基硅氧烷),连续相是水。模拟在不同的油水粘度比(3、12、27 和 50)下进行。PDMS 油和水之间的界面张力为 0.0118 N/m。已将其简化为 0.008 N/m、0.005 N/m 和 0.002 N/m,并进行了模拟。微通道壁被视为 PMMA 表面。在有水的情况下,油滴在 PMMA 表面上的接触角为 140°。在 0°、40°、90°、135° 和 180°的不同接触角(油存在时水滴在 PMMA 表面上形成的角度)下,润湿性的影响得到了显示。计算了每种情况下的液滴生成频率(1/s)、非尺寸液滴长度(L/Wc)、液滴体积(nl)和液滴速度(m/s)。工业化生产的流动模式图对滴流和喷射状态进行了分类。根据液滴频率、非尺寸液滴长度、液滴体积和液滴速度,对正常几何形状和两种收缩几何形状(具有不同的孔口长度)的滴流和喷射情况进行了比较。此外,还利用尺寸分析对模拟的非尺寸液滴长度进行了预测。
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Asia-Pacific Journal of Chemical Engineering
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