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Dual-Constraint Network-Based Soft Sensor for Industrial Processes 基于双约束网络的工业过程软传感器
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-16 DOI: 10.1002/apj.70048
Xiaoping Guo, Qiang Lv, Yuan Li

To address information loss during network stacking and capture the temporal characteristics of industrial process data, this paper proposes a soft sensor method named Self-Supervised Stacked Isomorphic Hierarchical Mapping Autoencoder Based on Dual-Constraint Mechanism (SSIHMAE). The model's decoder directly reconstructs the original input. Additionally, it projects each encoder layer's output back to the corresponding input dimension through a mapping layer. By incorporating the cosine similarity between the mapped values and the input into the loss function, the model effectively mitigates information loss in deep networks. At the top layer of the network, self-supervised temporal contrast learning is introduced. Data pairs adjacent in time serve as positive samples, while interval-separated data pairs act as negative samples. The model minimizes the distance between the features of anchor samples and temporally adjacent samples by optimizing the InfoNCE objective function, while rejecting samples separated by intervals. In this way, multi-scale temporal features are captured. Finally, a fully connected layer constructs the prediction model. Simulation results on sulfur recovery and coal-fired power generation datasets demonstrate that the proposed method achieves 12.4% and 5.1% higher prediction accuracy than the traditional SAE model. These results validate the method's efficacy.

为了解决网络堆叠过程中的信息丢失问题,捕捉工业过程数据的时间特征,提出了一种基于双约束机制的自监督堆叠同构分层映射自编码器(SSIHMAE)的软测量方法。该模型的解码器直接重建原始输入。此外,它通过映射层将每个编码器层的输出投影回相应的输入维度。通过将映射值与输入之间的余弦相似度纳入损失函数,该模型有效地减轻了深度网络中的信息损失。在网络的顶层,引入了自监督时态对比学习。时间上相邻的数据对作为正样本,间隔的数据对作为负样本。该模型通过优化InfoNCE目标函数,使锚点样本的特征与时间相邻样本之间的距离最小化,同时拒绝间隔分隔的样本。通过这种方式,可以捕获多尺度时间特征。最后,利用全连通层构建预测模型。在硫磺回收和燃煤发电数据集上的仿真结果表明,该方法的预测精度比传统SAE模型分别提高12.4%和5.1%。这些结果验证了该方法的有效性。
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引用次数: 0
Advances in Photocatalysis for Industrial Wastewater Treatment: Materials, Mechanisms and Applications 光催化处理工业废水的研究进展:材料、机理及应用
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-09 DOI: 10.1002/apj.70055
Mit Bhaliya, Jimit Bhavsar, Aditya Parmar, Radhe Patel, Mosam Prajapati, Nikita P. Chokshi

Industrial wastewater treatment is a growing concern due to the discharge of pollutants/contaminants originating from different industrial sectors such as textiles, fertilisers, pharmaceuticals and dyes. These substances may adversely affect both ecological systems and living organisms. To minimise these effects, many treatment methods have been proposed, and out of all, photocatalysis is the most promising technology. This review offers a comprehensive examination of various photocatalytic materials and the underlying mechanisms governing the photocatalysis process. Factors that influence the photocatalysis process were also discussed. The study further reviews the advancements in the synthesis of photocatalytic materials using doping and heterojunction strategies. Finally, the study presents a comprehensive review of different photocatalysts used for various wastewater treatment applications.

工业废水处理日益受到关注,因为排放的污染物/污染物来自不同的工业部门,如纺织、化肥、制药和染料。这些物质可能对生态系统和生物产生不利影响。为了尽量减少这些影响,人们提出了许多治疗方法,其中光催化是最有前途的技术。本文综述了各种光催化材料以及控制光催化过程的潜在机制。讨论了影响光催化过程的因素。本文进一步综述了利用掺杂和异质结策略合成光催化材料的研究进展。最后,对不同光催化剂在废水处理中的应用进行了综述。
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引用次数: 0
Enhanced Antifouling Performance of PVDF Membrane Modified With TiO2, MWCNT-COOH, and Tannic Acid for Efficient Wastewater Treatment in MBR Systems 二氧化钛、MWCNT-COOH和单宁酸改性PVDF膜在MBR系统中高效处理废水的防污性能
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-09 DOI: 10.1002/apj.70053
Siavash Ghaemy, Majid Esmaeili, Mahnaz Pourkhalil, Mohammad Reza Alizadehfard

This study explores a method to improve the performance of PVDF membranes used in wastewater treatment by reducing membrane fouling. The membranes were prepared using PVDF polymer and modified using nanoparticles based on TiO2, MWCNT-COOH, and TA to reduce membrane fouling. The antifouling properties were evaluated with two different solutions: a protein solution (BSA) and real-world municipal wastewater. The given research involves preparing a PVDF membrane (M sample) and improving it with CTi (MC sample) and CTiTA (MCT sample). The base membrane (M) included 17-wt.% PVDF with 0.5% PEG, LiCl, and double distilled water as additives. In addition, MC and MCT membranes contained 0.5% CTi and CTiTA, respectively. The characterization of membrane and nanoparticle samples was performed by ATR-FTIR, SEM–EDX, DRS, TEM, TGA, tensile, WCA, and performance tests. According to the results, embedding membranes with CTi and CTiTA resulted in better surface hydrophilicity. The MC membrane decreased total fouling about 10.6% and increased reversible fouling and flux recovery ratio about 18.6% and 29.3% for BSA, respectively. In addition, it reduced total fouling about 11% and boosted reversible fouling and flux recovery ratio about 23.4% and 34.4% for municipal wastewater feed in the MBR process, respectively. Further modification of CTi with TA (CTiTA) gained a nanoparticle with higher hydrophilicity; results in declining the total fouling about 17.1% and climbing the reversible fouling and flux recovery ratio about 19.9% and 37% for the MCT membrane against BSA feed, respectively. In addition, the MCT diminished total fouling about 18% and enhanced reversible fouling and flux recovery ratio about 27% and 45% for municipal wastewater feed in the MBR process, respectively. This research suggests that incorporating composite nanoparticles like CTi and CTiTA into PVDF membranes is a promising approach for reducing membrane fouling in filtration processes.

本研究探讨了一种通过减少膜污染来提高PVDF膜在污水处理中的性能的方法。采用PVDF聚合物制备膜,并采用TiO2、MWCNT-COOH和TA等纳米颗粒对膜进行改性,以减少膜污染。用两种不同的溶液:蛋白质溶液(BSA)和现实生活中的城市污水来评估其防污性能。本研究主要涉及PVDF膜(M样品)的制备,并采用CTi (MC样品)和CTiTA (MCT样品)对其进行改进。基膜(M)为17-wt。% PVDF, 0.5% PEG, LiCl和双重蒸馏水作为添加剂。此外,MC和MCT膜分别含有0.5%的CTi和0.5%的CTiTA。通过ATR-FTIR、SEM-EDX、DRS、TEM、TGA、拉伸、WCA和性能测试对膜和纳米颗粒样品进行表征。结果表明,CTi和CTiTA包埋膜具有较好的表面亲水性。MC膜对BSA的总污染降低了10.6%,可逆污染和通量回收率分别提高了18.6%和29.3%。此外,MBR工艺中城市污水的总污染减少了约11%,可逆污染和通量回收率分别提高了23.4%和34.4%。进一步用TA对CTi进行修饰(CTiTA),得到了亲水性更高的纳米颗粒;结果表明,MCT膜对BSA进料的总污染降低了17.1%,可逆污染和通量回收率分别提高了19.9%和37%。此外,MCT可使MBR工艺中城市污水的总污染减少约18%,使可逆污染和通量回收率分别提高27%和45%。该研究表明,在PVDF膜中加入CTi和CTiTA等复合纳米颗粒是减少过滤过程中膜污染的一种很有前途的方法。
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引用次数: 0
Study on the Three-Dimensional Motion Trajectory of Bubbles in Column Flotation System 柱浮选系统中气泡三维运动轨迹的研究
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-09 DOI: 10.1002/apj.70052
Liqiang Zhang, Weizhi Wang, Dong Liu, Jinlong Liu, Aijun Qian, Donglin Li

To address the limited information available on bubble shapes and motion trajectories in flotation systems, this work investigates the three-dimensional motion and morphology of bubbles using high-speed imaging and a virtual binocular stereoscopic vision system based on dual-view imaging principles. First, the relationship between bubble shape and dimensionless numbers was established using experimental data and compared with other experimental records. The results show that the predicted correlation between the Weber number and Morton number in this study aligns more closely with experimental values. In the bubble motion experiments, two types of three-dimensional trajectories were observed: “linear” and “spiral.” The amplitude of the horizontal oscillation of the bubbles was found to be negatively correlated with reagent concentration and positively correlated with the orifice size of the bubble generator. For dual-bubble motion, three interaction patterns were identified: no interaction, approach–separation–reapproach, and intersecting ascent.

为了解决关于浮选系统中气泡形状和运动轨迹的有限信息,本研究利用高速成像和基于双视图成像原理的虚拟双目立体视觉系统研究了气泡的三维运动和形态。首先,利用实验数据建立了气泡形状与无量纲数之间的关系,并与其他实验记录进行了比较。结果表明,本研究预测的韦伯数和莫顿数之间的相关性与实验值更接近。在气泡运动实验中,观察到两种类型的三维轨迹:“线性”和“螺旋”。气泡的水平振荡幅度与试剂浓度呈负相关,与气泡发生器孔尺寸呈正相关。对于双气泡运动,确定了三种相互作用模式:无相互作用、接近-分离-再接近和相交上升。
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引用次数: 0
Performance of Compound Wavy Microchannel Heat Sinks With Varying Wavelengths and Amplitudes in Terms of Thermo-Hydraulics 变波长和振幅复合波浪形微通道散热器的热液压性能
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-07 DOI: 10.1002/apj.70051
Ajoy Kumar Nandy, Karthik Balasubramanian

Microchannel heat sinks (MCHS) have emerged as a reliable solution for effective thermal management in compact and high-performance electronic devices. This study presents a detailed investigation of a porous/solid compound wavy microchannel heat sink, designed with varying wavelengths and amplitudes, and operating within a Reynolds number range of 50 to 300. The performance of this innovative design is benchmarked against traditional straight-channel heat sinks to assess its advantages. The thermal–hydraulic characteristics of the wavy MCHS and the flow behavior within its porous zones are analyzed using the finite volume method and Darcy–Forchheimer flow models, respectively. The heat sink structure, including its walls and fins, is constructed from copper, with water serving as the working fluid flowing through the channels. The study further examines how changes in amplitude and wavelength influence the heat sink's performance. Results reveal that hydraulic efficiency is maximized at higher wavelengths with lower amplitudes, while superior thermal performance is achieved with lower wavelengths and higher amplitudes. These enhancements are attributed to improved coolant mixing, driven by Dean vortices, and the permeation effects inherent to the porous zones. Consequently, the CWMCA200W2.0MM heat sink exhibits a PEF value of 2.22 at a Re of 300 when compared to straight-channel heat sinks. Among the designs studied, the CWMCA200W2.0MM model stands out for its exceptional thermal and hydraulic performance, making it a highly effective solution for heat dissipation in advanced electronic devices.

微通道散热器(MCHS)已成为紧凑和高性能电子设备中有效热管理的可靠解决方案。本研究对多孔/固体复合波状微通道散热器进行了详细的研究,设计了不同波长和振幅的微通道散热器,并在50到300的雷诺数范围内工作。这种创新设计的性能与传统的直通道散热器进行基准测试,以评估其优势。采用有限体积法和Darcy-Forchheimer流动模型,分别分析了波浪状MCHS的热液特性和多孔区域内的流动行为。散热器的结构,包括它的壁和翅片,都是用铜建造的,水作为流经通道的工作流体。该研究进一步探讨了振幅和波长的变化如何影响散热器的性能。结果表明,高波长、低幅值条件下液压效率最高,低波长、高幅值条件下热性能最好。这些增强归功于由迪安涡流驱动的冷却剂混合的改善,以及多孔区固有的渗透效应。因此,与直通道散热器相比,CWMCA200W2.0MM散热器在Re为300时的PEF值为2.22。在所研究的设计中,CWMCA200W2.0MM模型以其卓越的散热和液压性能脱颖而出,使其成为先进电子设备散热的高效解决方案。
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引用次数: 0
A Study on Nozzle Structure Design and Process Optimization of RPB in the MEA Aqueous Solution CO₂ Absorption Systems MEA水溶液CO 2吸收系统中RPB喷嘴结构设计及工艺优化研究
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-07 DOI: 10.1002/apj.70047
Li Xiao, Yuchen Wei, Fan Zhang, Feng Qin, Hongfang Ming, Jiangshuai Yan, Hui Han

This study improves a computational fluid dynamics (CFD) model for CO₂ absorption using a monoethanolamine (MEA) solution in a rotating packed bed (RPB) with porous media. It analyzes the impact of different liquid inlet nozzle designs and operational parameters on mass transfer and decarbonization performance. Results show that varying nozzle configurations have a negligible effect on the overall gas phase mass transfer coefficient and CO₂ removal rate, with deviations under 10% compared with uniform liquid distribution. However, nozzle design significantly influences temperature distribution within the packing. Increasing the number of nozzles, their axial height, and hole count helps mitigate temperature unevenness. The study identifies five nozzle structures that improve mass transfer efficiency. Moreover, increasing the liquid inlet flow rate and MEA concentration enhances mass transfer, while higher rotational speeds promote more uniform liquid distribution and reaction. This research offers valuable insights for optimizing nozzle design and operational parameters in RPB systems for mass transfer applications.

本研究改进了单乙醇胺(MEA)溶液在多孔介质旋转填充床(RPB)中吸收CO₂的计算流体动力学(CFD)模型。分析了不同进液口设计和操作参数对传质和脱碳性能的影响。结果表明,不同喷嘴配置对整体气相传质系数和CO₂去除率的影响可以忽略不计,与均匀液体分布相比,偏差在10%以下。然而,喷嘴的设计显著影响填料内的温度分布。增加喷嘴的数量、轴向高度和井眼数有助于缓解温度不均匀。研究确定了五种提高传质效率的喷嘴结构。此外,增加液体进口流量和MEA浓度可以增强传质,而更高的转速可以使液体分布和反应更加均匀。该研究为优化RPB传质系统的喷嘴设计和操作参数提供了有价值的见解。
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引用次数: 0
Multi-Optimization and Control of Four Component Batch Distillation 四组分间歇精馏的多重优化与控制
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-02 DOI: 10.1002/apj.70046
Wenzhi Liu, Yongshuai Li, Hui Pan, Hao Ling

This study addresses the high-purity separation demands for specialty chemicals by designing separation strategies for a four-component mixture based on a rigorous batch distillation (BD) model. A method is proposed that integrates a multi-objective optimization algorithm with a PID temperature control structure, aiming to minimize equipment costs, energy consumption, and operational time while maximizing overall yield. The relationship between the decision variables and the objective functions was analyzed. The optimization of the constant reflux ratio model of the BD was performed using a multi-objective optimization algorithm. Additionally, the optimal reflux curve under the variable reflux model was explored. Three typical case validations were used to demonstrate the significant advantages of this approach in improving operational strategies and equipment performance. The results show significant improvements in the number of trays, operating time, energy consumption, and yield optimization, providing a universal approach for solving BD synthesis problems.

本研究通过设计基于严格间歇精馏(BD)模型的四组分混合物的分离策略,解决了特种化学品的高纯度分离需求。提出了一种将多目标优化算法与PID温控结构相结合的方法,以使设备成本、能耗和运行时间最小化,同时使总体产量最大化。分析了决策变量与目标函数之间的关系。采用多目标优化算法对双相反应器的恒回流比模型进行优化。并对变回流模型下的最优回流曲线进行了探索。三个典型案例验证证明了该方法在改进操作策略和设备性能方面的显著优势。结果表明,该方法在塔板数量、操作时间、能耗和产率优化方面均有显著改善,为解决双相苯合成问题提供了一种通用方法。
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引用次数: 0
The Impact of Biofilm Permeability and Porosity on Dynamic Changes in Flow Paths in Porous Media 生物膜渗透率和孔隙度对多孔介质中流动路径动态变化的影响
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.1002/apj.70050
Yangyang Tang, Zheng Zhang, Jiankun Wang, Cong Tao, Xiaoling Wang

This study observes the evolution of Bacillus subtilis biofilm in two microfluidic channels containing nonuniform and uniform porous medium, revealing dynamic changes in flow paths (areas without biofilm). In the nonuniform porous medium, flow paths shift towards macropore throat regions: The qualitative form of flow paths remains unchanged, but their overall positions undergo displacement; while in the uniform porous medium, flow paths undergo reorganization: After clogging, the new flow path suddenly opens, manifested as significant changes in geometry and position. By inputting digital images obtained from microscope images, we use mathematical modeling to study the effects of biofilm permeability (kb) (from 10−15 to 10−9 m2) and porosity (εb) (from 0.1 to 0.9) on dynamic changes in flow paths. The simulation results indicate that the physical properties of biofilms affect the flow in porous media, and nonuniform porous medium induces the formation of more impermeable biofilm structures. With the decrease in biofilm permeability, the boundary shear stress along the flow paths increases, and the position of the boundary migrates towards the macropore throat regions. When porous media are clogged by low-permeability biofilms, a greater pressure difference is generated, making it easier to form new flow paths. Furthermore, increasing the porosity of low-permeability biofilms has no significant effect on the flow in porous media. High-permeability biofilms experience greater internal shear stress, leading to the detachment of regions with low cohesive strength and the formation of new flow paths.

本研究观察了枯草芽孢杆菌生物膜在含有非均匀和均匀多孔介质的两个微流体通道中的演化,揭示了流动路径(无生物膜区域)的动态变化。在非均匀多孔介质中,流道向大孔喉区移动,流道的定性形式保持不变,但总体位置发生位移;而在均匀多孔介质中,流道发生重组:堵塞后,新的流道突然打开,表现为几何形状和位置的显著变化。通过输入从显微镜图像中获得的数字图像,我们使用数学模型研究了生物膜渗透率(kb)(从10−15到10−9 m2)和孔隙率(εb)(从0.1到0.9)对流动路径动态变化的影响。模拟结果表明,生物膜的物理性质影响了多孔介质中的流动,多孔介质的不均匀性导致了生物膜结构的不渗透性。随着生物膜渗透率的降低,沿流动路径的边界剪切应力增大,边界位置向大孔喉区偏移。当多孔介质被低渗透性生物膜堵塞时,会产生较大的压差,使其更容易形成新的流动路径。此外,增加低渗透生物膜的孔隙度对多孔介质中的流动没有显著影响。高渗透性生物膜受到更大的内部剪切应力,导致低内聚强度区域分离,形成新的流动路径。
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引用次数: 0
Performance Evaluation of a High-Gravity Cyclone Separator for Gas–Liquid Separation 一种用于气液分离的高重力旋风分离器的性能评价
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-06-01 DOI: 10.1002/apj.70049
Zhen Zhang, Yutao Jiang, Xin Huang, Lin Liu, Mengshan Shao, Xiang Ling, Bing Zhang

In this study, high gravity, regarded as a process intensification technology, is integrated into the conventional cyclone through a rotary drum, leading to the design of a novel gas–liquid separator called high-gravity cyclone separator (HGCS) for natural gas dehydration and purification. The flow field is numerically investigated to characterize the separation performance. A novel quality factor is proposed to assess the relationship between the separation efficiency and pressure drop, where the effects of operating parameters and drum dimensions are experimentally evaluated to determine the optimal conditions. The results indicate that both the velocities and pressures within the rotary drum can be enhanced by increasing the radial position. Specifically, an increase in inlet velocity leads to a reduction in tangential velocity while simultaneously improving axial velocity. In the barrel and conical regions, a lower inlet velocity significantly influences the quasi-free vortex and the ascending gas, whereas a higher inlet velocity may worsen the pressure distribution. For optimal separation with the highest quality factor, it is recommended that the inlet velocity be maintained at 12 m/s, with ideal high-gravity factors and liquid concentrations of 59.4 and 57 g/m3, respectively. Furthermore, increasing the radial height can enhance separation performance, with a height of 8 mm being optimal for low velocities. It is crucial to avoid excessively short or long drums that a length of 190 mm is recommended.

本研究将高重力作为一种过程强化技术,通过转鼓整合到常规旋风分离器中,设计了一种新型气液分离器——高重力旋风分离器(HGCS),用于天然气脱水净化。对流场进行了数值研究,以表征分离性能。提出了一种新的质量因子来评价分离效率与压降之间的关系,并对操作参数和转鼓尺寸的影响进行了实验评估,以确定最佳条件。结果表明,增加径向位置可以提高转鼓内的速度和压力。具体来说,入口速度的增加导致切向速度的降低,同时提高轴向速度。在筒形区和锥形区,较低的进口速度对准自由涡和上升气流有显著影响,而较高的进口速度会使压力分布恶化。为了获得最佳的分离效果和最高的质量因子,建议入口速度保持在12 m/s,理想的高重力因子和液浓度分别为59.4和57 g/m3。此外,增加径向高度可以提高分离性能,低速时径向高度为8 mm为最佳。至关重要的是要避免过短或过长的滚筒,建议长度为190毫米。
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引用次数: 0
From Pure to Sn-Doped CsPbBr3: Analyzing the Evolution of Optoelectronic Properties for Improved Semiconductor Detector 从纯CsPbBr3到掺锡CsPbBr3:改进半导体探测器光电性能的演变分析
IF 1.6 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-05-30 DOI: 10.1002/apj.70042
Abderrahmane Zaghrane, Emina Dzaferovic-Masic, Abderrahman Abbassi, Souad Taj, Bouzid Manaut

This study explores Sn-doped CsPbBr3 perovskites as advanced semiconductor materials for radiation detectors. Using density functional theory, we reveal tunable band gaps from 2.803 eV (undoped) to 1.139 eV (50% Sn), enabling broad-spectrum detection from visible light to gamma rays. Optical analysis highlights high absorption coefficients in the 4- to 6-eV range and enhanced visible-light absorption, ensuring efficient photon-to-electron conversion. Anisotropic dielectric properties, with increasing refractive indices and dielectric constants, improve directional sensitivity and photon capture. Phonon analysis confirms dynamic stability, ensuring robustness under operational stresses and high radiation flux. The substitution of Sn for Pb reduces toxicity, offering an eco-friendly alternative for sustainable detector technologies. These findings establish Sn-doped CsPbBr3 as a versatile material for γ-ray spectroscopy, X-ray imaging, and directional photodetectors, combining tunable optoelectronic properties, structural stability, and environmental sustainability to advance next-generation radiation detection applications.

本研究探讨了锡掺杂CsPbBr3钙钛矿作为辐射探测器的先进半导体材料。利用密度泛函理论,我们揭示了从2.803 eV(未掺杂)到1.139 eV (50% Sn)的可调带隙,实现了从可见光到伽马射线的广谱探测。光学分析强调了4至6 ev范围内的高吸收系数和增强的可见光吸收,确保了有效的光子到电子转换。随着折射率和介电常数的增加,各向异性介电特性提高了方向灵敏度和光子捕获。声子分析证实了动态稳定性,确保在操作应力和高辐射通量下的鲁棒性。Sn取代Pb降低了毒性,为可持续检测器技术提供了一种环保的替代方案。这些发现确立了锡掺杂CsPbBr3作为γ射线光谱,x射线成像和定向光电探测器的通用材料,结合可调谐的光电特性,结构稳定性和环境可持续性来推进下一代辐射探测应用。
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引用次数: 0
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Asia-Pacific Journal of Chemical Engineering
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