To investigate the impact of groove angle on rock-crushing behavior of a TBM cutter, the finite element method was employed to simulate both rock cutting and rock-crushing processes. Then, the average vertical load, average rolling load, and specific energy required for rock-crushing by TBM cutter were calculated and analyzed under varying groove angles and groove spacings. Furthermore, some rock-crushing tests were performed to show the cutter’s crushing behavior regarding the groove angle and groove spacing. The study’s results indicate that the effectiveness of crack propagation to the groove is influenced by the groove angle and groove spacing. Specifically, for the given groove angle, when the groove spacing remains at a low value, the cracks produced can effectively extend to grooves. However, when the groove spacing surpasses a certain threshold, the cracks fail to sufficiently reach the grooves. This threshold is referred to as the critical groove spacing, which varies with different groove angles. Notably, as the groove angle increases, the critical groove spacing also tends to increase. Furthermore, when the two cutting grooves can facilitate rock crushing, a rise from 0° to 60° in the groove angle results in a decrease in both the cutter’s vertical load and rolling load. Additionally, the specific energy initially falls and then rises with the growth of the groove angle. An optimal groove spacing that minimizes the specific energy exists for a certain groove angle. In particular, the optimal groove spacings at groove angles of 0°, 15°, 30°, 45°, and 60° are 70 mm, 70 mm, 80 mm, 80 mm, and 90 mm, respectively. Notably, when the grooves with different groove angles and groove spacings can provide an auxiliary crushing effect, the crushing load of the cutter is minimized at a groove angle of 60°, while the specific energy of the cutter reaches its lowest point at a groove angle of 30°.
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